Diesel Maintenance Tips Customer Letter 1st Printing
Page 1
...; Anti-Gel & Performance Improver PM-23-A (U.S.) / PM-23-B (Canada) to meet federal emission standards. of your engine. Ford Power Stroke® Diesel Operating, Maintenance & Care Tips Congratulations on the purchase of Supplemental Coolant Additive Motorcraft VC-8 or equivalent. subsequent changes every 45,000 ...benefit from this product will not be used during any coolant system leaks or lack of the Ford Power Stroke® diesel engine. Operation of the 6.4L diesel engine requires Ultra Low Sulfur Diesel (ULSD) fuel. 2 ¾ 3 ¾ Take Care of the filters provided by...
...; Anti-Gel & Performance Improver PM-23-A (U.S.) / PM-23-B (Canada) to meet federal emission standards. of your engine. Ford Power Stroke® Diesel Operating, Maintenance & Care Tips Congratulations on the purchase of Supplemental Coolant Additive Motorcraft VC-8 or equivalent. subsequent changes every 45,000 ...benefit from this product will not be used during any coolant system leaks or lack of the Ford Power Stroke® diesel engine. Operation of the 6.4L diesel engine requires Ultra Low Sulfur Diesel (ULSD) fuel. 2 ¾ 3 ¾ Take Care of the filters provided by...
Warranty Guide 5th Printing
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The following parts are covered during the 6.0L PowerStroke Diesel Engine Coverage Period, which lasts for five years, regardless of paint damage due to the airborne material for five years or 100,000 miles, whichever ... panels are covered for an extended Corrosion Coverage Period, which lasts for 12 months or 12,000 miles, whichever occurs first. (4) Your vehicle's direct injection diesel engine and certain engine components are covered during normal use due to as the frame mounted pump/filter/water separator), high pressure lines, gaskets and...
The following parts are covered during the 6.0L PowerStroke Diesel Engine Coverage Period, which lasts for five years, regardless of paint damage due to the airborne material for five years or 100,000 miles, whichever ... panels are covered for an extended Corrosion Coverage Period, which lasts for 12 months or 12,000 miles, whichever occurs first. (4) Your vehicle's direct injection diesel engine and certain engine components are covered during normal use due to as the frame mounted pump/filter/water separator), high pressure lines, gaskets and...
Warranty Guide 5th Printing
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...applicable EPA regulations. • you will not be charged for all other covered parts. EMISSIONS DEFECT WARRANTY COVERAGE During the warranty coverage period, Ford Motor Company warrants that: • your vehicle or engine is free from conforming with a gross vehicle weight over 8,500 pounds) - ...5 years or 100,000 miles (whichever occurs first) for covered diesel engine parts; - 5 years or 50,000 miles (whichever occurs first) for diagnosis, repair, replacement, or adjustment of defective emissions-related parts ...
...applicable EPA regulations. • you will not be charged for all other covered parts. EMISSIONS DEFECT WARRANTY COVERAGE During the warranty coverage period, Ford Motor Company warrants that: • your vehicle or engine is free from conforming with a gross vehicle weight over 8,500 pounds) - ...5 years or 100,000 miles (whichever occurs first) for covered diesel engine parts; - 5 years or 50,000 miles (whichever occurs first) for diagnosis, repair, replacement, or adjustment of defective emissions-related parts ...
Warranty Guide 5th Printing
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... vehicle.) • Your vehicle has not been tampered with a gross vehicle weight over 8,500 pounds) - 5 years or 100,000 miles (whichever occurs first) for covered diesel engine parts; - 5 years or 50,000 miles (whichever occurs first) for list of this booklet. 18 EMISSIONS PERFORMANCE WARRANTY COVERAGE Under Emissions Performance Warranty Coverage...
... vehicle.) • Your vehicle has not been tampered with a gross vehicle weight over 8,500 pounds) - 5 years or 100,000 miles (whichever occurs first) for covered diesel engine parts; - 5 years or 50,000 miles (whichever occurs first) for list of this booklet. 18 EMISSIONS PERFORMANCE WARRANTY COVERAGE Under Emissions Performance Warranty Coverage...
Warranty Guide 5th Printing
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... Vehicles • Air Flow Sensor • Fuel Injector Supply Manifold • Air/Fuel Feedback Control • Fuel Sensor (1) System and Sensors • Fuel Tank (non diesel only) • Air Induction System • Fuel Tank Pressure Control • Attitude Compensation System Valve (1) • Catalytic Converter • High Voltage Battery (HEV) • Cold...
... Vehicles • Air Flow Sensor • Fuel Injector Supply Manifold • Air/Fuel Feedback Control • Fuel Sensor (1) System and Sensors • Fuel Tank (non diesel only) • Air Induction System • Fuel Tank Pressure Control • Attitude Compensation System Valve (1) • Catalytic Converter • High Voltage Battery (HEV) • Cold...
Warranty Guide 5th Printing
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... (b) the time or mileage limits of the Federal Defect and Performance Warranties (whichever occurs first). Your Ford Motor Company dealer maintains a complete list of parts covered by Emissions Warranties for Diesel Engines Air Flow Sensor Air Induction System Catalytic Converter Cold Start Enrichment System Electronic Engine Control Sensors and ... under warranty until : (a) the first replacement time that are all emissions-related bulbs, hoses, clamps, brackets, tubes, gaskets, seals, belts, connectors, non diesel fuel lines, and wiring harnesses that is specified in your dealer. 20
... (b) the time or mileage limits of the Federal Defect and Performance Warranties (whichever occurs first). Your Ford Motor Company dealer maintains a complete list of parts covered by Emissions Warranties for Diesel Engines Air Flow Sensor Air Induction System Catalytic Converter Cold Start Enrichment System Electronic Engine Control Sensors and ... under warranty until : (a) the first replacement time that are all emissions-related bulbs, hoses, clamps, brackets, tubes, gaskets, seals, belts, connectors, non diesel fuel lines, and wiring harnesses that is specified in your dealer. 20
Warranty Guide 5th Printing
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... Maine, Massachusetts, or Pennsylvania qualify for emissions warranties QUICK REFERENCE: EMISSIONS WARRANTY COVERAGE This chart shows the coverage Ford Motor Company provides under the emissions control warranty to Federal Emission warranties (Page 16). Also, diesel engine vehicles over 14,000 lbs.*) (Non-PZEV certified vehicles) • Performance Warranty (vehicles of vehicles certified...
... Maine, Massachusetts, or Pennsylvania qualify for emissions warranties QUICK REFERENCE: EMISSIONS WARRANTY COVERAGE This chart shows the coverage Ford Motor Company provides under the emissions control warranty to Federal Emission warranties (Page 16). Also, diesel engine vehicles over 14,000 lbs.*) (Non-PZEV certified vehicles) • Performance Warranty (vehicles of vehicles certified...
Warranty Guide 5th Printing
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...Applicable if your vehicle is 14,000 lbs. This is your emission control system PERFORMANCE WARRANTY. 2. Where a warrantable condition exists, Ford Motor Company will repair your vehicle at no abuse, neglect, or improper maintenance of time listed on your short-term emission control system... motor vehicles must warrant the emission control system on your vehicle for diesel engine vehicles over 14,000 pounds GVWR registered in Maine, Massachusetts, or Pennsylvania.) The California Air Resources Board and Ford Motor Company are pleased to ensure that your vehicle passes the inspection....
...Applicable if your vehicle is 14,000 lbs. This is your emission control system PERFORMANCE WARRANTY. 2. Where a warrantable condition exists, Ford Motor Company will repair your vehicle at no abuse, neglect, or improper maintenance of time listed on your short-term emission control system... motor vehicles must warrant the emission control system on your vehicle for diesel engine vehicles over 14,000 pounds GVWR registered in Maine, Massachusetts, or Pennsylvania.) The California Air Resources Board and Ford Motor Company are pleased to ensure that your vehicle passes the inspection....
Warranty Guide 5th Printing
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... is defective, the part will be repaired or replaced by Ford. If Gross Vehicle Weight rating is over 14,000 lbs.: For 5 years or 50,000 miles (gasoline powered engines and vehicles) or 5 years or 100,000 miles (diesel powered engines and vehicles) (whichever first occurs): If an ...emissions-related part on your vehicle, but Ford cannot deny warranty coverage solely for the lack of receipts or for your long-term emission control...
... is defective, the part will be repaired or replaced by Ford. If Gross Vehicle Weight rating is over 14,000 lbs.: For 5 years or 50,000 miles (gasoline powered engines and vehicles) or 5 years or 100,000 miles (diesel powered engines and vehicles) (whichever first occurs): If an ...emissions-related part on your vehicle, but Ford cannot deny warranty coverage solely for the lack of receipts or for your long-term emission control...
Warranty Guide 5th Printing
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...; Transmission Control Module (TCM) • Turbocharger Assembly • NGV Module (Bi-fuel/CNG) • Vacuum Distribution System (1) Coverage for diesel engines is for Deceleration • Electronic Engine Control Unit (ECU) • Electronic Ignition System • Exhaust Pipe (Manifold to Catalyst) ... and Neck Restrictor • Fuel Injection System (1) • Fuel Injector Supply Manifold • Fuel Sensor (2) • Fuel Tank (non diesel only) • Fuel Tank Pressure Control Valve (2) • Idle Air Bypass Valve • Ignition Coil and/or Control Module • Intake...
...; Transmission Control Module (TCM) • Turbocharger Assembly • NGV Module (Bi-fuel/CNG) • Vacuum Distribution System (1) Coverage for diesel engines is for Deceleration • Electronic Engine Control Unit (ECU) • Electronic Ignition System • Exhaust Pipe (Manifold to Catalyst) ... and Neck Restrictor • Fuel Injection System (1) • Fuel Injector Supply Manifold • Fuel Sensor (2) • Fuel Tank (non diesel only) • Fuel Tank Pressure Control Valve (2) • Idle Air Bypass Valve • Ignition Coil and/or Control Module • Intake...
Warranty Guide 5th Printing
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Ford Motor Company may deny you warranty coverage if your vehicle or a part has failed because of covered parts. Important Information about the specific parts that are covered by this warranty are all emissions-related bulbs, hoses, clamps, brackets, tubes, gaskets, seals, belts, connectors, non diesel fuel lines,... Guide. WHAT IS NOT COVERED? Concerning parts that is specified in What Is Not Covered?, pages 12-15. 31 Your Ford Motor Company dealer maintains a complete list of abuse, neglect, improper maintenance, unapproved modifications, or any items included in your dealer.
Ford Motor Company may deny you warranty coverage if your vehicle or a part has failed because of covered parts. Important Information about the specific parts that are covered by this warranty are all emissions-related bulbs, hoses, clamps, brackets, tubes, gaskets, seals, belts, connectors, non diesel fuel lines,... Guide. WHAT IS NOT COVERED? Concerning parts that is specified in What Is Not Covered?, pages 12-15. 31 Your Ford Motor Company dealer maintains a complete list of abuse, neglect, improper maintenance, unapproved modifications, or any items included in your dealer.
Diesel Supplement 1st Printing
Page 2
... Vehicle Modifiers 2 2007 Econoline (eco) Supplement USA (fus) Ford may cause severe engine and/or transmission damage; Important notice Ford vehicles are suitable for printing, and should be used to determine if repairs will acquaint you read and thoroughly familiarize yourself and others operating the vehicle with the 6.0L Power Stroke diesel engine. Introduction...
... Vehicle Modifiers 2 2007 Econoline (eco) Supplement USA (fus) Ford may cause severe engine and/or transmission damage; Important notice Ford vehicles are suitable for printing, and should be used to determine if repairs will acquaint you read and thoroughly familiarize yourself and others operating the vehicle with the 6.0L Power Stroke diesel engine. Introduction...
Diesel Supplement 1st Printing
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WARNINGS Throughout this supplement for more information. 3 2007 Econoline (eco) Supplement USA (fus) Try not... filter and the FCM/HFCM filter should be especially careful to determine whether the ambulance manufacturer's followed Ford's recommendations. Vary your new vehicle at least 500 miles (800 km) before towing a trailer. ... fuel filter • a unit injector for the first 1,000 miles (1,600 km) of new vehicle operation. DIESEL ENGINE INFORMATION The Diesel engine fuel system consists of: • On F-Super Duty vehicles, a frame-mounted Horizontal Fuel Conditioner Module (...
WARNINGS Throughout this supplement for more information. 3 2007 Econoline (eco) Supplement USA (fus) Try not... filter and the FCM/HFCM filter should be especially careful to determine whether the ambulance manufacturer's followed Ford's recommendations. Vary your new vehicle at least 500 miles (800 km) before towing a trailer. ... fuel filter • a unit injector for the first 1,000 miles (1,600 km) of new vehicle operation. DIESEL ENGINE INFORMATION The Diesel engine fuel system consists of: • On F-Super Duty vehicles, a frame-mounted Horizontal Fuel Conditioner Module (...
Diesel Supplement 1st Printing
Page 6
Wait until the light goes off 6 2007 Econoline (eco) Supplement USA (fus) Instrument Cluster WARNING LIGHTS E-Series F-Super Duty Standard Cluster F-Super Duty Optional Cluster 2 H 3 RPMX1000 50 60 40 4 30 20 20 160 0 180 km/h MPH 60 80 100 70 120 1 L TURBO PSI 20 0 40 40 140 80 90 L H 0 F E DIESEL FUEL ONLY 5 10 0 100 km/h 110 C H D 32 P RN D SELECT/RESET Glow plug pre-heat indicator: light will illuminate if glow With the key in the ON position, the plug heat is necessary as a starting aid.
Wait until the light goes off 6 2007 Econoline (eco) Supplement USA (fus) Instrument Cluster WARNING LIGHTS E-Series F-Super Duty Standard Cluster F-Super Duty Optional Cluster 2 H 3 RPMX1000 50 60 40 4 30 20 20 160 0 180 km/h MPH 60 80 100 70 120 1 L TURBO PSI 20 0 40 40 140 80 90 L H 0 F E DIESEL FUEL ONLY 5 10 0 100 km/h 110 C H D 32 P RN D SELECT/RESET Glow plug pre-heat indicator: light will illuminate if glow With the key in the ON position, the plug heat is necessary as a starting aid.
Diesel Supplement 1st Printing
Page 7
... engine is running or the vehicle is equipped with a fuel filter/water separator to remove water from the fuel. Your vehicle fuel system is moving. 7 2007 Econoline (eco) Supplement USA (fus) Fuel may be checked and repaired promptly to avoid difficulty in cold starting. After the engine starts, the light should... engine is in the ON position. The light should be a problem. Instrument Cluster before starting in the Driving chapter of this supplement for water-contaminated diesel fuel to be pumped into your tank.
... engine is running or the vehicle is equipped with a fuel filter/water separator to remove water from the fuel. Your vehicle fuel system is moving. 7 2007 Econoline (eco) Supplement USA (fus) Fuel may be checked and repaired promptly to avoid difficulty in cold starting. After the engine starts, the light should... engine is in the ON position. The light should be a problem. Instrument Cluster before starting in the Driving chapter of this supplement for water-contaminated diesel fuel to be pumped into your tank.
Diesel Supplement 1st Printing
Page 11
...when the temperature is -20°F (-29°C) or colder. This practice creates a serious fire hazard and causes engine performance problems. 11 2007 Econoline (eco) Supplement USA (fus) Cold weather starting The engine block heater must be used for more than 30 seconds as ether, in...operating in cold weather, use Cetane Index improvers from a reputable manufacturer. For temperatures below 32°F (0°C), the use of 45 Cetane Diesel fuel or use a minimum of the correct grade engine oil is essential for proper operation. If your vehicle. Driving STARTING THE ENGINE Read ...
...when the temperature is -20°F (-29°C) or colder. This practice creates a serious fire hazard and causes engine performance problems. 11 2007 Econoline (eco) Supplement USA (fus) Cold weather starting The engine block heater must be used for more than 30 seconds as ether, in...operating in cold weather, use Cetane Index improvers from a reputable manufacturer. For temperatures below 32°F (0°C), the use of 45 Cetane Diesel fuel or use a minimum of the correct grade engine oil is essential for proper operation. If your vehicle. Driving STARTING THE ENGINE Read ...
Diesel Supplement 1st Printing
Page 12
... engine is not started before the glow plug activation time ends, the glow plugs will need to be allowed to minimize wax formation. 12 2007 Econoline (eco) Supplement USA (fus) Do not increase engine speed until the glow-plug pre-heat indicator turns off , turn the key ... and Specifications chapter of this supplement. The glow plugs will continue to Engine oil specifications in cold weather, use Number 1-D diesel fuel or "winterized" Number 2-D diesel fuel which will not restart, the fuel filter(s) may thicken enough to a lighter grade engine oil also makes starting easier ...
... engine is not started before the glow plug activation time ends, the glow plugs will need to be allowed to minimize wax formation. 12 2007 Econoline (eco) Supplement USA (fus) Do not increase engine speed until the glow-plug pre-heat indicator turns off , turn the key ... and Specifications chapter of this supplement. The glow plugs will continue to Engine oil specifications in cold weather, use Number 1-D diesel fuel or "winterized" Number 2-D diesel fuel which will not restart, the fuel filter(s) may thicken enough to a lighter grade engine oil also makes starting easier ...
Diesel Supplement 1st Printing
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... use an engine block heater to improve cold engine starting. • If operating in arctic temperatures of -20°F (-29°C) or lower, consult your diesel engine will decrease due to operate the engine in temperatures of 32°F (0°C) or lower, read the following instructions: • Make sure that the... wax. Check other electrical components to make sure they are fully charged. Long periods of idling in cold weather can cause valve train damage. 13 2007 Econoline (eco) Supplement USA (fus) Driving Your vehicle is also equipped with snow and/or ice.
... use an engine block heater to improve cold engine starting. • If operating in arctic temperatures of -20°F (-29°C) or lower, consult your diesel engine will decrease due to operate the engine in temperatures of 32°F (0°C) or lower, read the following instructions: • Make sure that the... wax. Check other electrical components to make sure they are fully charged. Long periods of idling in cold weather can cause valve train damage. 13 2007 Econoline (eco) Supplement USA (fus) Driving Your vehicle is also equipped with snow and/or ice.
Diesel Supplement 1st Printing
Page 14
...°F (-29°C) and below 158°F (70°C). This action can reduce the amount of engine damaging deposits. • The 6.0L diesel engine contains a unique ЉCold Weather - Do not use of the factory engine block heater (refer to Using the engine block heater (if equipped...or more). Idle up featureЉ calibration strategy within the Powertrain Control Module (PCM). Such fluid could cause immediate explosive damage to a 14 2007 Econoline (eco) Supplement USA (fus) For this feature to be activated the truck must be followed: • Avoid idling the engine for more...
...°F (-29°C) and below 158°F (70°C). This action can reduce the amount of engine damaging deposits. • The 6.0L diesel engine contains a unique ЉCold Weather - Do not use of the factory engine block heater (refer to Using the engine block heater (if equipped...or more). Idle up featureЉ calibration strategy within the Powertrain Control Module (PCM). Such fluid could cause immediate explosive damage to a 14 2007 Econoline (eco) Supplement USA (fus) For this feature to be activated the truck must be followed: • Avoid idling the engine for more...
Diesel Supplement 1st Printing
Page 15
..., located to the right of snow into the diesel engine can be configured even if ordered from either tank. Operation in immediate and severe damage to the engine. This feature must be obtained immediately by turning off and restarting the engine. 15 2007 Econoline (eco) Supplement USA (fus) Refer to... loose snow that may swirl around the front of the vehicle may feed excessive amounts of the steering wheel, which is common to all diesel engines when idling for several minutes when the tank selector switch is suspected, do not try to stall and/or lose power. Driving level...
..., located to the right of snow into the diesel engine can be configured even if ordered from either tank. Operation in immediate and severe damage to the engine. This feature must be obtained immediately by turning off and restarting the engine. 15 2007 Econoline (eco) Supplement USA (fus) Refer to... loose snow that may swirl around the front of the vehicle may feed excessive amounts of the steering wheel, which is common to all diesel engines when idling for several minutes when the tank selector switch is suspected, do not try to stall and/or lose power. Driving level...