Diesel Maintenance Tips Customer Letter 1st Printing
Page 1
Ford Power Stroke® Diesel Operating, Maintenance & Care Tips Congratulations on the purchase of the filters provided by Motorcraft®. Vehicle Service Oil and Filter1, 2 Fuel Filter 1 Change (both) Coolant check/change3 6.0L Normal Change every 7,500 miles Change every 15,000 miles Check every 6 months & Initial change 100,000 miles; subsequent changes every 50,000 miles Optional...
Ford Power Stroke® Diesel Operating, Maintenance & Care Tips Congratulations on the purchase of the filters provided by Motorcraft®. Vehicle Service Oil and Filter1, 2 Fuel Filter 1 Change (both) Coolant check/change3 6.0L Normal Change every 7,500 miles Change every 15,000 miles Check every 6 months & Initial change 100,000 miles; subsequent changes every 50,000 miles Optional...
Scheduled Maintenance Guide 3rd Printing
Page 5
... For the most closely mirrors your driving habits and the conditions under which you drive your Ford, Lincoln or Mercury vehicle under ЉExceptionsЉ on page 46 • Engine oil and Motorcraft Premium Gold Engine Coolant - Towing a trailer or carrying heavy loads Extensive idling and.../or driving at low-speeds for many cases, fluid discoloration is easy. Oils, Fluids and Flushing In many vehicle sub-systems during scheduled maintenance and should be changed at the specified interval or in dusty conditions Off-road operation Use of E85 fuel 50...
... For the most closely mirrors your driving habits and the conditions under which you drive your Ford, Lincoln or Mercury vehicle under ЉExceptionsЉ on page 46 • Engine oil and Motorcraft Premium Gold Engine Coolant - Towing a trailer or carrying heavy loads Extensive idling and.../or driving at low-speeds for many cases, fluid discoloration is easy. Oils, Fluids and Flushing In many vehicle sub-systems during scheduled maintenance and should be changed at the specified interval or in dusty conditions Off-road operation Use of E85 fuel 50...
Scheduled Maintenance Guide 3rd Printing
Page 6
...Ford and Motorcraft Replacement Parts Ford and Lincoln Mercury dealerships stock Ford and Motorcraft branded replacement parts. These parts meet or exceed Ford Motor Company's specifications, and we stand behind them become certified. There are not required for quality service? Get the most from routine maintenance like oil changes...needs. Many participate in extensive factory-sponsored training to rely on the operation of reasons why your Ford or Lincoln Mercury dealership is very sophisticated and built with multiple complex performance systems. Every manufacturer ...
...Ford and Motorcraft Replacement Parts Ford and Lincoln Mercury dealerships stock Ford and Motorcraft branded replacement parts. These parts meet or exceed Ford Motor Company's specifications, and we stand behind them become certified. There are not required for quality service? Get the most from routine maintenance like oil changes...needs. Many participate in extensive factory-sponsored training to rely on the operation of reasons why your Ford or Lincoln Mercury dealership is very sophisticated and built with multiple complex performance systems. Every manufacturer ...
Scheduled Maintenance Guide 3rd Printing
Page 7
...Check lap/shoulder belts and seat latches for wear and proper air pressure, including spare. Scheduled Maintenance 7 General Owner's Information engine oil fluid level. parking brake for operation. engine cooling system level and strength. clutch fluid level, if equipped. windshield washer fluid level.... Check Every Month for All Vehicles Check Check Check Check function of new vehicle operation and after any wheel disturbance (tire rotation, changing a flat tire, wheel removal, etc.). ❑ On vehicles equipped with dual rear wheels, retighten the wheel lug nuts to ...
...Check lap/shoulder belts and seat latches for wear and proper air pressure, including spare. Scheduled Maintenance 7 General Owner's Information engine oil fluid level. parking brake for operation. engine cooling system level and strength. clutch fluid level, if equipped. windshield washer fluid level.... Check Every Month for All Vehicles Check Check Check Check function of new vehicle operation and after any wheel disturbance (tire rotation, changing a flat tire, wheel removal, etc.). ❑ On vehicles equipped with dual rear wheels, retighten the wheel lug nuts to ...
Scheduled Maintenance Guide 3rd Printing
Page 10
..., shoes, rotors and drums meet the stringent standards set by Ford Motor Company. The right brake parts and repair work are essential to a regular maintenance schedule for changing your vehicle. Motorcraft Oils are vehicle tested for your vehicle's oil and lubricants. In addition, all Ford Original Equipment replacement brake pads, shoes, rotors and drums are...
..., shoes, rotors and drums meet the stringent standards set by Ford Motor Company. The right brake parts and repair work are essential to a regular maintenance schedule for changing your vehicle. Motorcraft Oils are vehicle tested for your vehicle's oil and lubricants. In addition, all Ford Original Equipment replacement brake pads, shoes, rotors and drums are...
Scheduled Maintenance Guide 3rd Printing
Page 14
...linkage if equipped with dipstick. Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550). NORMAL SCHEDULE TRUCKS, FULLSIZE VANS & SUVS 5,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for wear and rotate. ❑ Multi-point ...inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 10,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for ❑ optimal tire life. Inspect steering linkage, ball joints, suspension and, if equipped, half ...
...linkage if equipped with dipstick. Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550). NORMAL SCHEDULE TRUCKS, FULLSIZE VANS & SUVS 5,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for wear and rotate. ❑ Multi-point ...inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 10,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for ❑ optimal tire life. Inspect steering linkage, ball joints, suspension and, if equipped, half ...
Scheduled Maintenance Guide 3rd Printing
Page 15
..., Fullsize Vans & SUVs And if your Ford or Lincoln Mercury dealership for ❑ optimal tire life. Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 25,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for ❑...; optimal tire life. NORMAL SCHEDULE TRUCKS, FULLSIZE VANS & SUVS 20,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for wear.
..., Fullsize Vans & SUVs And if your Ford or Lincoln Mercury dealership for ❑ optimal tire life. Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 25,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for ❑...; optimal tire life. NORMAL SCHEDULE TRUCKS, FULLSIZE VANS & SUVS 20,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for wear.
Scheduled Maintenance Guide 3rd Printing
Page 16
...(Navigator and Expedition). Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 35,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for endplay and noise. Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: ... the remote filter element on vehicles equipped with the Torqshift transmission. Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550). Inspect automatic transmission/transaxle fluid level on all other vehicles, if equipped with zerk fittings. Replace cabin...
...(Navigator and Expedition). Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 35,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for endplay and noise. Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: ... the remote filter element on vehicles equipped with the Torqshift transmission. Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550). Inspect automatic transmission/transaxle fluid level on all other vehicles, if equipped with zerk fittings. Replace cabin...
Scheduled Maintenance Guide 3rd Printing
Page 17
... driveshaft and U-joints. Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 45,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for ❑ optimal tire life. Lubricate ball joints and steering linkage if equipped with dipstick. Inspect ...and lubricate 4X4 front axle shaft U-joints (F250/350/450/550). Inspect engine cooling system and hoses. Inspect ...
... driveshaft and U-joints. Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 45,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for ❑ optimal tire life. Lubricate ball joints and steering linkage if equipped with dipstick. Inspect ...and lubricate 4X4 front axle shaft U-joints (F250/350/450/550). Inspect engine cooling system and hoses. Inspect ...
Scheduled Maintenance Guide 3rd Printing
Page 18
...Class A Motorhome) Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 55,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for ❑ optimal tire life. Rotation recommended for wear. Multi-point inspection (recommended) DEALER ...Ford and Lincoln Mercury dealership can determine the health of the batteries that bear the Motorcraft name. 18 Scheduled Maintenance Normal Schedule Trucks, Fullsize Vans & SUVs NORMAL SCHEDULE TRUCKS, FULLSIZE VANS & SUVS 50,000 miles ❑ Change engine oil and replace oil...
...Class A Motorhome) Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 55,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for ❑ optimal tire life. Rotation recommended for wear. Multi-point inspection (recommended) DEALER ...Ford and Lincoln Mercury dealership can determine the health of the batteries that bear the Motorcraft name. 18 Scheduled Maintenance Normal Schedule Trucks, Fullsize Vans & SUVs NORMAL SCHEDULE TRUCKS, FULLSIZE VANS & SUVS 50,000 miles ❑ Change engine oil and replace oil...
Scheduled Maintenance Guide 3rd Printing
Page 19
...filter element on vehicles equipped with the Torqshift transmission. NORMAL SCHEDULE TRUCKS, FULLSIZE VANS & SUVS 60,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for endplay and noise. Inspect exhaust system and heat shields. Lubricate 4X2 front wheel bearings... front axle shaft U-joints (F250/350/450/550). Lubricate ball joints and steering linkage if equipped with sealed bearings). Replace cabin air filter, if equipped. Replace engine air filter. Consult your dealer for your particular requirements. Change automatic transmission fluid on the ...
...filter element on vehicles equipped with the Torqshift transmission. NORMAL SCHEDULE TRUCKS, FULLSIZE VANS & SUVS 60,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for endplay and noise. Inspect exhaust system and heat shields. Lubricate 4X2 front wheel bearings... front axle shaft U-joints (F250/350/450/550). Lubricate ball joints and steering linkage if equipped with sealed bearings). Replace cabin air filter, if equipped. Replace engine air filter. Consult your dealer for your particular requirements. Change automatic transmission fluid on the ...
Scheduled Maintenance Guide 3rd Printing
Page 20
... optimal tire life. Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 70,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for wear and rotate. ❑ Inspect automatic transmission fluid level, if ❑ Inspect brake pads/... oil and replace oil filter. ❑ Inspect tires for wear. Rotation recommended for wear. Inspect engine cooling system and hoses. Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550). Multi-point inspection (recommended) RO#: DATE: P&A CODE: MILEAGE: 20 ...
... optimal tire life. Multi-point inspection (recommended) DEALER VALIDATION: RO#: DATE: P&A CODE: MILEAGE: 70,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for wear and rotate. ❑ Inspect automatic transmission fluid level, if ❑ Inspect brake pads/... oil and replace oil filter. ❑ Inspect tires for wear. Rotation recommended for wear. Inspect engine cooling system and hoses. Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550). Multi-point inspection (recommended) RO#: DATE: P&A CODE: MILEAGE: 20 ...
Scheduled Maintenance Guide 3rd Printing
Page 21
... & SUVs Multi-point inspection (recommended) DEALER AUTHORIZATION: RO#: DATE: P&A CODE: MILEAGE: 85,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for ❑ optimal tire life. NORMAL SCHEDULE TRUCKS, FULLSIZE VANS & SUVS 80,000 miles ❑...; Change engine oil and replace oil filter. ❑ Inspect tires for durability and noise suppression while being Federal Motor Vehicle Safety Standard (FMVSS) compliant. In addition, all Ford Original Equipment replacement brake pads, shoes, rotors, and ...
... & SUVs Multi-point inspection (recommended) DEALER AUTHORIZATION: RO#: DATE: P&A CODE: MILEAGE: 85,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for ❑ optimal tire life. NORMAL SCHEDULE TRUCKS, FULLSIZE VANS & SUVS 80,000 miles ❑...; Change engine oil and replace oil filter. ❑ Inspect tires for durability and noise suppression while being Federal Motor Vehicle Safety Standard (FMVSS) compliant. In addition, all Ford Original Equipment replacement brake pads, shoes, rotors, and ...
Scheduled Maintenance Guide 3rd Printing
Page 22
... with the Torqshift transmission. Replace climate-controlled seat filters if equipped (Navigator and Expedition). NORMAL SCHEDULE TRUCKS, FULLSIZE VANS & SUVS 90,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for endplay and noise. Inspect wheel ends for wear and rotate. ❑ Inspect brake pads/shoes/rotors/drums, brake.... Inspect exhaust system and heat shields. Replace engine air filter. Rotation recommended for ❑ optimal tire life. Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550).
... with the Torqshift transmission. Replace climate-controlled seat filters if equipped (Navigator and Expedition). NORMAL SCHEDULE TRUCKS, FULLSIZE VANS & SUVS 90,000 miles ❑ Change engine oil and replace oil filter. ❑ Inspect tires for endplay and noise. Inspect wheel ends for wear and rotate. ❑ Inspect brake pads/shoes/rotors/drums, brake.... Inspect exhaust system and heat shields. Replace engine air filter. Rotation recommended for ❑ optimal tire life. Inspect and lubricate 4X4 front axle shaft U-joints (F250/350/450/550).
Scheduled Maintenance Guide 3rd Printing
Page 46
...off (PTO) units containing synthetic lubricant and light duty trucks equipped with Ford-design axles are lubricated for quantity). Rear axle lubricant change - The axle and PTO lubricant should be changed anytime the axle has been submerged in water. 46 Scheduled Maintenance Special ...-M2C118-A) or equivalent for complete refill of Traction-Lok rear axles (see appropriate schedule on pages 42-43. They are listed below: Maximim Oil Change Interval ❑ Normal Schedule: 5,000 miles or 6 months, whichever occurs first. ❑ Special Operating Conditions: 3,000 miles, 3 months...
...off (PTO) units containing synthetic lubricant and light duty trucks equipped with Ford-design axles are lubricated for quantity). Rear axle lubricant change - The axle and PTO lubricant should be changed anytime the axle has been submerged in water. 46 Scheduled Maintenance Special ...-M2C118-A) or equivalent for complete refill of Traction-Lok rear axles (see appropriate schedule on pages 42-43. They are listed below: Maximim Oil Change Interval ❑ Normal Schedule: 5,000 miles or 6 months, whichever occurs first. ❑ Special Operating Conditions: 3,000 miles, 3 months...
Warranty Guide 5th Printing
Page 13
...even though caused by use and/or exposure to normal wear and tear. Some examples of maintenance and normal wear are: • oil changes • clutch linings • oils, lubricants, other appearance items that affect these items. Some examples are: • dings, dents • cuts, burns, punctures ...but are responsible for these systems (for example, but not limited to exhaust and intake systems) • the installation or use of a non-Ford Motor Company part (other than a ЉcertifiedЉ emissions part) or any damage caused by: • alterations or modifications of the ...
...even though caused by use and/or exposure to normal wear and tear. Some examples of maintenance and normal wear are: • oil changes • clutch linings • oils, lubricants, other appearance items that affect these items. Some examples are: • dings, dents • cuts, burns, punctures ...but are responsible for these systems (for example, but not limited to exhaust and intake systems) • the installation or use of a non-Ford Motor Company part (other than a ЉcertifiedЉ emissions part) or any damage caused by: • alterations or modifications of the ...
6.0 Liter Diesel Supplement 3rd Printing
Page 4
... plug system is electronically controlled by the PCM. Fuel is drawn from the fuel tank by the fuel pump PCM relay. Extended oil change the engine oil at regular intervals or when the WATER IN FUEL light illuminates in the instrument cluster. Fast start glow plug system The glow plug... the ignition is placed in the ON position, then determines how long the glow plugs will be energized decreases as the engine oil temperature and barometric pressure increase. 4 2006 Econoline (eco) Supplement USA (fus) Introduction The FCM/HFCM should be drained at the recommended service intervals, because...
... plug system is electronically controlled by the PCM. Fuel is drawn from the fuel tank by the fuel pump PCM relay. Extended oil change the engine oil at regular intervals or when the WATER IN FUEL light illuminates in the instrument cluster. Fast start glow plug system The glow plug... the ignition is placed in the ON position, then determines how long the glow plugs will be energized decreases as the engine oil temperature and barometric pressure increase. 4 2006 Econoline (eco) Supplement USA (fus) Introduction The FCM/HFCM should be drained at the recommended service intervals, because...
6.0 Liter Diesel Supplement 3rd Printing
Page 36
... the dipstick represents 2.0 quarts (1.9L). The engine may result. 36 2006 Econoline (eco) Supplement USA (fus) Have engine at normal operating temperature (at least 20 minutes after engine shutdown to assure that the oil contained in housing. 1. FD-4604, F-Series and FD-4606, E-...filter to be replaced more frequently than the service interval specifies. Maintain the oil level between oil changes, check your engine oil level each time you stop for the actual engine oil level. 6. Installation - Read oil level on the engine coolant temperature gauge). 2. both sides of the ...
... the dipstick represents 2.0 quarts (1.9L). The engine may result. 36 2006 Econoline (eco) Supplement USA (fus) Have engine at normal operating temperature (at least 20 minutes after engine shutdown to assure that the oil contained in housing. 1. FD-4604, F-Series and FD-4606, E-...filter to be replaced more frequently than the service interval specifies. Maintain the oil level between oil changes, check your engine oil level each time you stop for the actual engine oil level. 6. Installation - Read oil level on the engine coolant temperature gauge). 2. both sides of the ...
6.0 Liter Diesel Supplement 3rd Printing
Page 52
...for the proper service advice. With factory-trained technicians, and one-stop service from routine maintenance like oil changes and tire rotations to repairs like brake service, check out the value your Ford or Lincoln Mercury dealership carry a nationwide, 12 months, 12,000 mile (20,000 km) ... Intervals for labor, parts or lubricants used. 52 2006 Econoline (eco) Supplement USA (fus) Your dealer can offer. Service information and supporting specifications are generally not covered by the owner or a service technician at your Ford and Lincoln Mercury dealers can give you may be ...
...for the proper service advice. With factory-trained technicians, and one-stop service from routine maintenance like oil changes and tire rotations to repairs like brake service, check out the value your Ford or Lincoln Mercury dealership carry a nationwide, 12 months, 12,000 mile (20,000 km) ... Intervals for labor, parts or lubricants used. 52 2006 Econoline (eco) Supplement USA (fus) Your dealer can offer. Service information and supporting specifications are generally not covered by the owner or a service technician at your Ford and Lincoln Mercury dealers can give you may be ...
6.0 Liter Diesel Supplement 3rd Printing
Page 53
...single rear wheels, retighten the lug nuts to the specified torque at 500 miles (800 km) after any wheel disturbance (tire rotation, changing a flat tire, wheel removal, etc.). ❑ On vehicles equipped with dual rear wheels, retighten the wheel lug nuts to the specified...drain holes safety warning lamps (brake, ABS, air bag, safety belt) for the proper lug nut torque specification. 53 2006 Econoline (eco) Supplement USA (fus) Scheduled Maintenance Guide Maximum oil change interval ❑ Normal schedule: 7,500 miles (12,000 km) or 6 months, whichever occurs first. ❑ Special...
...single rear wheels, retighten the lug nuts to the specified torque at 500 miles (800 km) after any wheel disturbance (tire rotation, changing a flat tire, wheel removal, etc.). ❑ On vehicles equipped with dual rear wheels, retighten the wheel lug nuts to the specified...drain holes safety warning lamps (brake, ABS, air bag, safety belt) for the proper lug nut torque specification. 53 2006 Econoline (eco) Supplement USA (fus) Scheduled Maintenance Guide Maximum oil change interval ❑ Normal schedule: 7,500 miles (12,000 km) or 6 months, whichever occurs first. ❑ Special...