Scheduled Maintenance Guide 5th Printing
Page 20
... equipped, half shafts, driveshaft and u-joints. Replace fuel filter (except natural gas) (see page 46). Lubricate 4X4 front hub needle bearings (F Super Duty). Inspect and lubricate 4X4 front axle shaft u-joints (F250/350/450/550 and Excursion). Inspect exhaust system and heat shields. Change automatic transmission fluid on all vehicles equipped with dipstick...
... equipped, half shafts, driveshaft and u-joints. Replace fuel filter (except natural gas) (see page 46). Lubricate 4X4 front hub needle bearings (F Super Duty). Inspect and lubricate 4X4 front axle shaft u-joints (F250/350/450/550 and Excursion). Inspect exhaust system and heat shields. Change automatic transmission fluid on all vehicles equipped with dipstick...
Scheduled Maintenance Guide 5th Printing
Page 26
...). Change manual transmission fluid. Inspect and lubricate 4X4 front axle shaft u-joints (F250/350/450/550 and Excursion). Lubricate 4X2 wheel bearings, replace grease seals, and adjust bearings (if not equipped with dipstick. Lubricate 4X4 front hub needle bearings (F Super Duty). Inspect steering linkage, ball joints, suspension and, if equipped, half shafts, driveshaft...
...). Change manual transmission fluid. Inspect and lubricate 4X4 front axle shaft u-joints (F250/350/450/550 and Excursion). Lubricate 4X2 wheel bearings, replace grease seals, and adjust bearings (if not equipped with dipstick. Lubricate 4X4 front hub needle bearings (F Super Duty). Inspect steering linkage, ball joints, suspension and, if equipped, half shafts, driveshaft...
Scheduled Maintenance Guide 5th Printing
Page 43
...months Change engine oil and replace oil filter Every 30,000 miles Change automatic transmission fluid Lubricate 4X4 front hub needle bearing (F Super Duty) Every 60,000 miles Change transfer case fluid Change rear axle fluid if equipped with zerk fittings, if equipped Every 5,000...Operating Conditions & Exceptions Special Operating Conditions & Exceptions SPECIAL OPERATING CONDITIONS Special Operating Conditions Items Needing Special Attention If you operate your Ford/Lincoln/Mercury primarily in heavy commercial use such as delivery, taxi, patrol car or livery Every 3,000 miles, 3 months or...
...months Change engine oil and replace oil filter Every 30,000 miles Change automatic transmission fluid Lubricate 4X4 front hub needle bearing (F Super Duty) Every 60,000 miles Change transfer case fluid Change rear axle fluid if equipped with zerk fittings, if equipped Every 5,000...Operating Conditions & Exceptions Special Operating Conditions & Exceptions SPECIAL OPERATING CONDITIONS Special Operating Conditions Items Needing Special Attention If you operate your Ford/Lincoln/Mercury primarily in heavy commercial use such as delivery, taxi, patrol car or livery Every 3,000 miles, 3 months or...
Scheduled Maintenance Guide 5th Printing
Page 44
... As required Replace engine air filter As required Replace cabin air filter Off-road operation Every 15,000 miles Lubricate 4X4 front hub needle bearings (F Super Duty) Every 30,000 miles Change automatic transmission fluid Every 50,000 miles Change rear axle lubricant (E and F series 450 and 550 only) Every 60,000...
... As required Replace engine air filter As required Replace cabin air filter Off-road operation Every 15,000 miles Lubricate 4X4 front hub needle bearings (F Super Duty) Every 30,000 miles Change automatic transmission fluid Every 50,000 miles Change rear axle lubricant (E and F series 450 and 550 only) Every 60,000...
Diesel Supplement 2nd Printing
Page 3
...primary fuel filter/water separator which removes both water and impurities from the fuel. Introduction overpressurization and the risk of : • On F-Super Duty and Excursion vehicles, a frame-mounted Horizontal Fuel Conditioner Module (HFCM) • On E-Series vehicles, a Fuel Conditioner Module (FCM) ...mounted on the driver's side door pillar. To determine whether the vehicle is equipped with the Ford ambulance preparation package, inspect the information plate on the driver-side of the transmission case • an engine-mounted secondary fuel filter ...
...primary fuel filter/water separator which removes both water and impurities from the fuel. Introduction overpressurization and the risk of : • On F-Super Duty and Excursion vehicles, a frame-mounted Horizontal Fuel Conditioner Module (HFCM) • On E-Series vehicles, a Fuel Conditioner Module (FCM) ...mounted on the driver's side door pillar. To determine whether the vehicle is equipped with the Ford ambulance preparation package, inspect the information plate on the driver-side of the transmission case • an engine-mounted secondary fuel filter ...
Diesel Supplement 2nd Printing
Page 5
... speed in the center valley of a vehicle speed. Excessive rpm can cause severe engine damage. 5 The cooler's function is to limit maximum engine speed. On F-Super Duty vehicles equipped with a manual transmission, refer to Manual transmission shift speeds in the Driving section of your Owner's Guide for the selected transmission gear. Operating...
... speed in the center valley of a vehicle speed. Excessive rpm can cause severe engine damage. 5 The cooler's function is to limit maximum engine speed. On F-Super Duty vehicles equipped with a manual transmission, refer to Manual transmission shift speeds in the Driving section of your Owner's Guide for the selected transmission gear. Operating...
Diesel Supplement 2nd Printing
Page 6
Instrumentation Instrumentation E-SERIES EXCURSION & F-SUPER DUTY (EXCEPT HARLEY-DAVIDSON) H 40 60 80 00 20 40 60 KM/H RPMX1000 H C H C L F E DIESEL FUEL ONLY 20 0 MPH SELECT RESET TOW HAUL PRN D 321 F-SUPER DUTY HARLEY-DAVIDSON 6
Instrumentation Instrumentation E-SERIES EXCURSION & F-SUPER DUTY (EXCEPT HARLEY-DAVIDSON) H 40 60 80 00 20 40 60 KM/H RPMX1000 H C H C L F E DIESEL FUEL ONLY 20 0 MPH SELECT RESET TOW HAUL PRN D 321 F-SUPER DUTY HARLEY-DAVIDSON 6
Diesel Supplement 2nd Printing
Page 13
... increase engine speed until the oil pressure gauge indicates normal pressure. To allow it is also equipped with either an FCM (E-Series) or an HFCM (F-Super Duty and Excursion) which acts as the engine starts. If the engine is not started before the glow plug activation time ends, the glow plugs will...
... increase engine speed until the oil pressure gauge indicates normal pressure. To allow it is also equipped with either an FCM (E-Series) or an HFCM (F-Super Duty and Excursion) which acts as the engine starts. If the engine is not started before the glow plug activation time ends, the glow plugs will...
Diesel Supplement 2nd Printing
Page 16
Excursion & F-Super Duty Engine Rear axle ratio Excursion Maximum GCWR Maximum kg (lbs.) trailer weight kg (lbs.) 4x2 9072 (20000) 4988 (11000) 4x4 9072 (20000) 4990 (11000) 6.0L 6....
Excursion & F-Super Duty Engine Rear axle ratio Excursion Maximum GCWR Maximum kg (lbs.) trailer weight kg (lbs.) 4x2 9072 (20000) 4988 (11000) 4x4 9072 (20000) 4990 (11000) 6.0L 6....
Diesel Supplement 2nd Printing
Page 24
Roadside emergencies Roadside emergencies JUMP STARTING YOUR VEHICLE (E-SERIES ONLY) F-Super Duty and Excursion vehicles equipped with the 6.0L diesel engine can be jump started using the same procedure as this could result in injury or vehicle ...
Roadside emergencies Roadside emergencies JUMP STARTING YOUR VEHICLE (E-SERIES ONLY) F-Super Duty and Excursion vehicles equipped with the 6.0L diesel engine can be jump started using the same procedure as this could result in injury or vehicle ...
Diesel Supplement 2nd Printing
Page 30
... penetrate the sealed parts and cause damage. • Do not spray a hot engine with cold water to prevent water damage when cleaning the engine. • F-Super Duty/Excursion 30 water in the running engine may cause internal damage. • Cover the highlighted areas to avoid cracking the engine block or other engine...
... penetrate the sealed parts and cause damage. • Do not spray a hot engine with cold water to prevent water damage when cleaning the engine. • F-Super Duty/Excursion 30 water in the running engine may cause internal damage. • Cover the highlighted areas to avoid cracking the engine block or other engine...
Diesel Supplement 2nd Printing
Page 35
... using substandard fuel (i.e., high water content, low cetane rating or gasoline in a galvanized container. Pumping fuel at a time as far). F-Super Duty/Excursion The vehicle is normal and should correct itself in a short time. Diesel fuel should be stored in the fuel). FUEL CONDITIONER MODULE ... seconds; Maintenance and Specifications Do not crank the engine for larger, heavy-duty trucks. Truck stops have pumps and nozzles designed for more than 30 seconds at greater flow rates may result. F-SUPER DUTY/EXCURSION) - When refueling at truck stops: if the nozzle shuts off ...
... using substandard fuel (i.e., high water content, low cetane rating or gasoline in a galvanized container. Pumping fuel at a time as far). F-Super Duty/Excursion The vehicle is normal and should correct itself in a short time. Diesel fuel should be stored in the fuel). FUEL CONDITIONER MODULE ... seconds; Maintenance and Specifications Do not crank the engine for larger, heavy-duty trucks. Truck stops have pumps and nozzles designed for more than 30 seconds at greater flow rates may result. F-SUPER DUTY/EXCURSION) - When refueling at truck stops: if the nozzle shuts off ...
Diesel Supplement 2nd Printing
Page 36
...module assembly whenever the warning light comes on. This part number includes filters and seals for the replacement filters is FD-4604. On F-Super Duty and Excursion vehicles, the second filter, inside the frame rail under the drain plug (see illustration). 36 Maintenance and Specifications Water should...light comes on. FD-4604. On all vehicles, both filters should be stopped with two fuel filters; Replace the fuel filters with Ford Part No. The Motorcraft part number for both the engine-mounted and frame-mounted filters. Locate the HFCM and place an appropriate ...
...module assembly whenever the warning light comes on. This part number includes filters and seals for the replacement filters is FD-4604. On F-Super Duty and Excursion vehicles, the second filter, inside the frame rail under the drain plug (see illustration). 36 Maintenance and Specifications Water should...light comes on. FD-4604. On all vehicles, both filters should be stopped with two fuel filters; Replace the fuel filters with Ford Part No. The Motorcraft part number for both the engine-mounted and frame-mounted filters. Locate the HFCM and place an appropriate ...
Diesel Supplement 2nd Printing
Page 37
... the fuel filter cap by turning it clockwise until it continues to drain for approximately 25 seconds or until clean fuel is observed. HFCM filter (F-Super Duty/Excursion) 1. it counterclockwise. Verify that the drain plug is firmly seated. 4. Removal - Restart the engine and check WATER IN FUEL indicator light; If it is... the fuel system checked and repaired. Remove the drain plug, using a 6mm hex drive, by turning it should not be illuminated. Maintenance and Specifications • F-Super Duty/Excursion • E-Series 3.
... the fuel filter cap by turning it clockwise until it continues to drain for approximately 25 seconds or until clean fuel is observed. HFCM filter (F-Super Duty/Excursion) 1. it counterclockwise. Verify that the drain plug is firmly seated. 4. Removal - Restart the engine and check WATER IN FUEL indicator light; If it is... the fuel system checked and repaired. Remove the drain plug, using a 6mm hex drive, by turning it should not be illuminated. Maintenance and Specifications • F-Super Duty/Excursion • E-Series 3.
Diesel Supplement 2nd Printing
Page 39
Engine-mounted fuel filter • F-Super Duty/Excursion • 1. 2. 3. Installation - Tighten cap onto fuel filter housing slowly, allowing fuel to soak into the fuel filter housing. 2. Remove and discard the old fuel filter element. Install the new fuel filter and cap seal (from Ford Part No. Tighten cap until it contacts the housing. 39...
Engine-mounted fuel filter • F-Super Duty/Excursion • 1. 2. 3. Installation - Tighten cap onto fuel filter housing slowly, allowing fuel to soak into the fuel filter housing. 2. Remove and discard the old fuel filter element. Install the new fuel filter and cap seal (from Ford Part No. Tighten cap until it contacts the housing. 39...
Diesel Supplement 2nd Printing
Page 50
... from vibration. Maintenance and Specifications • If all electrical connections are tight and you cannot locate the cause, return your vehicle to your Owner Guide (F-Super Duty and Excursion) or refer to 4 (ON) again. Reset the system by turning the ignition key to 3 (OFF) and then back to the Jump starting difficult...
... from vibration. Maintenance and Specifications • If all electrical connections are tight and you cannot locate the cause, return your vehicle to your Owner Guide (F-Super Duty and Excursion) or refer to 4 (ON) again. Reset the system by turning the ignition key to 3 (OFF) and then back to the Jump starting difficult...
Diesel Supplement 2nd Printing
Page 52
... Temp. Light Number of bulbs required 1 1 1 Trade number 194 194 194 LUBRICANT SPECIFICATIONS Item Ford Part Ford Part Ford Name Number Specification Motorcraft Motor Oil 15W40 XO-15W40-QSD, WSS-M2C171-D, Super Duty, XO-10W30-QSD CI-4/SL, DHD-1 10W30 Super Duty1 VC-7-A (U.S., Motorcraft except CA and Premium Gold OR), VC-7-B WSS-M97B51-A1 Engine Coolant...
... Temp. Light Number of bulbs required 1 1 1 Trade number 194 194 194 LUBRICANT SPECIFICATIONS Item Ford Part Ford Part Ford Name Number Specification Motorcraft Motor Oil 15W40 XO-15W40-QSD, WSS-M2C171-D, Super Duty, XO-10W30-QSD CI-4/SL, DHD-1 10W30 Super Duty1 VC-7-A (U.S., Motorcraft except CA and Premium Gold OR), VC-7-B WSS-M97B51-A1 Engine Coolant...
Owner Guide 3rd Printing
Page 188
...are designed to all applicable Federal Motor Vehicle Safety Standards (FMVSS). 188 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English ...an ЉAlterer's LabelЉ on the vehicle from the snowplow installer certifying that the Super Duty F-Series used for selecting and installing the snowplow can cause transmission fluid loss, damage to ...and includes the following : • Certification to the driveshaft and internal transmission components. SNOWPLOWING Ford recommends that the installation meets all cars and 4x2 trucks/sport utilities with electronic shift on...
...are designed to all applicable Federal Motor Vehicle Safety Standards (FMVSS). 188 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English ...an ЉAlterer's LabelЉ on the vehicle from the snowplow installer certifying that the Super Duty F-Series used for selecting and installing the snowplow can cause transmission fluid loss, damage to ...and includes the following : • Certification to the driveshaft and internal transmission components. SNOWPLOWING Ford recommends that the installation meets all cars and 4x2 trucks/sport utilities with electronic shift on...
Owner Guide 3rd Printing
Page 191
... km/h). Driving Refer to Transmission temperature gauge in a crash. 191 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) The BlockerBeam must be re-installed if the snowplow frame-mounting hardware is included below the front bumper on Super Duty vehicles called a "BlockerBeam". The tires may fail and injure...
... km/h). Driving Refer to Transmission temperature gauge in a crash. 191 2004 F250/350/450/550 (f23) Owners Guide (post-2002-fmt) USA English (fus) The BlockerBeam must be re-installed if the snowplow frame-mounting hardware is included below the front bumper on Super Duty vehicles called a "BlockerBeam". The tires may fail and injure...