Scheduled Maintenance Guide 6th Printing
Page 12
...15,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system Inspect wheel ends for endplay and noise Inspect engine cooling system and hoses Inspect steering linkage, suspension and, if equipped, driveshaft and ball joints Inspect tires for wear and rotate Replace cabin air filter, if equipped Additional services for: Light Trucks, Sport Utilities...
...15,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system Inspect wheel ends for endplay and noise Inspect engine cooling system and hoses Inspect steering linkage, suspension and, if equipped, driveshaft and ball joints Inspect tires for wear and rotate Replace cabin air filter, if equipped Additional services for: Light Trucks, Sport Utilities...
Scheduled Maintenance Guide 6th Printing
Page 14
... 4F27E. Inspect automatic transmission fluid level on all vehicles equipped with dipstick. Normal Schedule Normal Schedule 30,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system Inspect wheel ends for endplay and noise Inspect engine cooling system and hoses Inspect exhaust system and heat shields Inspect steering linkage, suspension and, if equipped, driveshaft and ball joints Inspect tires for your...
... 4F27E. Inspect automatic transmission fluid level on all vehicles equipped with dipstick. Normal Schedule Normal Schedule 30,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system Inspect wheel ends for endplay and noise Inspect engine cooling system and hoses Inspect exhaust system and heat shields Inspect steering linkage, suspension and, if equipped, driveshaft and ball joints Inspect tires for your...
Scheduled Maintenance Guide 6th Printing
Page 16
... 16 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus) Additional services for: Diesel Check air filter minder, replace filter as required 45,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system Inspect wheel ends for endplay and noise Inspect engine cooling system and hoses Inspect steering linkage, suspension and...
... 16 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus) Additional services for: Diesel Check air filter minder, replace filter as required 45,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system Inspect wheel ends for endplay and noise Inspect engine cooling system and hoses Inspect steering linkage, suspension and...
Scheduled Maintenance Guide 6th Printing
Page 19
... of the vehicle's useful life. Replace climate-controlled seat filters (Navigator, Aviator, and LS if equipped) Additional services for: Light Trucks, Sport Utilities, and Vans Inspect and lubricate 4X2 ball joints (except 450/550) Lubricate 4X2 wheel bearings, replace grease seals, and adjust bearings (if not sealed bearings) Change manual transmission fluid Lubricate 4X4 front hub needle bearings (F Super Duty) Inspect and lubricate steering linkage (E and F series, Excursion) Additional services for: Diesel Check air filter minder...
... of the vehicle's useful life. Replace climate-controlled seat filters (Navigator, Aviator, and LS if equipped) Additional services for: Light Trucks, Sport Utilities, and Vans Inspect and lubricate 4X2 ball joints (except 450/550) Lubricate 4X2 wheel bearings, replace grease seals, and adjust bearings (if not sealed bearings) Change manual transmission fluid Lubricate 4X4 front hub needle bearings (F Super Duty) Inspect and lubricate steering linkage (E and F series, Excursion) Additional services for: Diesel Check air filter minder...
Scheduled Maintenance Guide 6th Printing
Page 21
... Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system Inspect wheel ends for endplay and noise Inspect engine cooling system and hoses Inspect steering linkage, suspension and, if equipped, driveshaft and ball joints Inspect tires for wear and rotate Replace cabin air filter, if equipped Change green engine coolant, if equipped Check air filter minder, replace filter as required (Focus PZEV engine) Additional services for: Light Trucks...
... Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system Inspect wheel ends for endplay and noise Inspect engine cooling system and hoses Inspect steering linkage, suspension and, if equipped, driveshaft and ball joints Inspect tires for wear and rotate Replace cabin air filter, if equipped Change green engine coolant, if equipped Check air filter minder, replace filter as required (Focus PZEV engine) Additional services for: Light Trucks...
Scheduled Maintenance Guide 6th Printing
Page 23
.... 23 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus) Consult your particular requirements. Normal Schedule Normal Schedule 90,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system Inspect wheel ends for endplay and noise Inspect engine cooling system and hoses Inspect exhaust system and heat shields Inspect steering linkage, suspension and, if equipped, driveshaft and ball joints...
.... 23 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus) Consult your particular requirements. Normal Schedule Normal Schedule 90,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system Inspect wheel ends for endplay and noise Inspect engine cooling system and hoses Inspect exhaust system and heat shields Inspect steering linkage, suspension and, if equipped, driveshaft and ball joints...
Scheduled Maintenance Guide 6th Printing
Page 25
Replace spark plugs Change Premium Gold coolant (see exceptions page 34 and record page 48) Replace PCV valve on all passenger cars and light trucks under 6,000 Gross Vehicle Weight (see page 5) Additional services for: Diesel Check air filter minder, replace filter as required Additional services for optimal tire life. Rotation recommended for : Natural Gas Drain coalescent fuel filter bowl and replace filter Clean injectors 25 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus) Normal Schedule Normal Schedule 100,000 miles Cars, Minivans...
Replace spark plugs Change Premium Gold coolant (see exceptions page 34 and record page 48) Replace PCV valve on all passenger cars and light trucks under 6,000 Gross Vehicle Weight (see page 5) Additional services for: Diesel Check air filter minder, replace filter as required Additional services for optimal tire life. Rotation recommended for : Natural Gas Drain coalescent fuel filter bowl and replace filter Clean injectors 25 2003 Universal Service Guide (usg) Universal Service Guide USA English (fus) Normal Schedule Normal Schedule 100,000 miles Cars, Minivans...
Scheduled Maintenance Guide 6th Printing
Page 26
... miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system Inspect wheel ends for endplay and noise Inspect engine cooling system and hoses Inspect steering linkage, suspension and, if equipped, driveshaft and ball joints Inspect tires for wear and rotate Replace cabin air filter, if equipped Change green engine coolant, if equipped Additional services...
... miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system Inspect wheel ends for endplay and noise Inspect engine cooling system and hoses Inspect steering linkage, suspension and, if equipped, driveshaft and ball joints Inspect tires for wear and rotate Replace cabin air filter, if equipped Change green engine coolant, if equipped Additional services...
Scheduled Maintenance Guide 6th Printing
Page 28
... Schedule Normal Schedule 120,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system Inspect wheel ends for endplay and noise Inspect engine cooling system and hoses Inspect exhaust system and heat shields Inspect steering linkage, suspension and, if equipped, driveshaft and ball joints Inspect tires for your particular requirements. Replace camshaft belt on all recommended maintenance services be performed...
... Schedule Normal Schedule 120,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system Inspect wheel ends for endplay and noise Inspect engine cooling system and hoses Inspect exhaust system and heat shields Inspect steering linkage, suspension and, if equipped, driveshaft and ball joints Inspect tires for your particular requirements. Replace camshaft belt on all recommended maintenance services be performed...
Scheduled Maintenance Guide 6th Printing
Page 33
...Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system Inspect wheel ends for endplay and noise Inspect engine cooling system and hoses Change Premium Gold coolant (see below) Check air filter minder, replace filter as required (Focus PZEV engine) Replace fuel filter* Replace cabin air filter, if equipped Change automatic transmission/transaxle fluid and filter Change rear axle lubricant on all recommended maintenance services be performed...
...Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system Inspect wheel ends for endplay and noise Inspect engine cooling system and hoses Change Premium Gold coolant (see below) Check air filter minder, replace filter as required (Focus PZEV engine) Replace fuel filter* Replace cabin air filter, if equipped Change automatic transmission/transaxle fluid and filter Change rear axle lubricant on all recommended maintenance services be performed...
Warranty Guide 5th Printing
Page 10
..., Ford Motor Company or Ford Motor Vehicle Assurance Company warrants your complete satisfaction at the warranty start date and covers body sheet metal panels against defects in factory-supplied materials or workmanship during the Ford Bumper to Bumper Coverage period. You will be used. Safety Restraint Coverage Under your paid invoice detailing the nature of -pocket cost to you go to a tire service center during the Bumper to Bumper Coverage...
..., Ford Motor Company or Ford Motor Vehicle Assurance Company warrants your complete satisfaction at the warranty start date and covers body sheet metal panels against defects in factory-supplied materials or workmanship during the Ford Bumper to Bumper Coverage period. You will be used. Safety Restraint Coverage Under your paid invoice detailing the nature of -pocket cost to you go to a tire service center during the Bumper to Bumper Coverage...
Warranty Guide 5th Printing
Page 11
... or Ford Motor Vehicle Assurance Company covers these components: cylinder block, heads and all internal parts, intake and exhaust manifolds, flywheel, timing gear, harmonic balancer, valve covers, oil pan and pump, water pump, fuel system (excluding fuel lines and fuel tank), high pressure lines, gaskets and seals, glow plugs, turbocharger, powertrain control module, electronic driver unit, injectors, injection pressure sensor, high pressure oil regulator, exhaust back pressure regulator and sensor, camshaft position sensor, accelerator switch. WHAT IS NOT COVERED? where there is no factory...
... or Ford Motor Vehicle Assurance Company covers these components: cylinder block, heads and all internal parts, intake and exhaust manifolds, flywheel, timing gear, harmonic balancer, valve covers, oil pan and pump, water pump, fuel system (excluding fuel lines and fuel tank), high pressure lines, gaskets and seals, glow plugs, turbocharger, powertrain control module, electronic driver unit, injectors, injection pressure sensor, high pressure oil regulator, exhaust back pressure regulator and sensor, camshaft position sensor, accelerator switch. WHAT IS NOT COVERED? where there is no factory...
Warranty Guide 5th Printing
Page 18
... items included in your vehicle or a part has failed because of the Federal Defect and Performance Warranties (whichever occurs first). • Fuel Filler Cap and Neck Restrictor • Fuel Injection System • Fuel Injector Supply Manifold • Fuel Sensor (1) • Fuel Tank (non diesel only) • Fuel Tank Pressure Control Valve (1) • Idle Air Bypass Valve • Ignition Coil and/or Control Module • Intake Manifold • Intercooler Assembly - Ford Motor Company may deny you warranty coverage if your Owner Guide and the Scheduled Maintenance Guide;
... items included in your vehicle or a part has failed because of the Federal Defect and Performance Warranties (whichever occurs first). • Fuel Filler Cap and Neck Restrictor • Fuel Injection System • Fuel Injector Supply Manifold • Fuel Sensor (1) • Fuel Tank (non diesel only) • Fuel Tank Pressure Control Valve (1) • Idle Air Bypass Valve • Ignition Coil and/or Control Module • Intake Manifold • Intercooler Assembly - Ford Motor Company may deny you warranty coverage if your Owner Guide and the Scheduled Maintenance Guide;
Warranty Guide 5th Printing
Page 22
...; Fuel Tank Pressure Control Valve (2) • Idle Air Bypass Valve • Ignition Coil and/or Control Module • Intake Manifold (1) • Intercooler Assembly - The parts on the following list are covered by the Defects Warranties that apply to every California 2003-model vehicle, regardless of the GVWR* of the vehicle. * Gross Vehicle Weight Rating List of Parts Covered by Defects Warranties • Air Flow Sensor • Air/Fuel Feedback Control System and Sensors • Air Induction System • Altitude Compensation System • Catalytic Converter • Cold Start...
...; Fuel Tank Pressure Control Valve (2) • Idle Air Bypass Valve • Ignition Coil and/or Control Module • Intake Manifold (1) • Intercooler Assembly - The parts on the following list are covered by the Defects Warranties that apply to every California 2003-model vehicle, regardless of the GVWR* of the vehicle. * Gross Vehicle Weight Rating List of Parts Covered by Defects Warranties • Air Flow Sensor • Air/Fuel Feedback Control System and Sensors • Air Induction System • Altitude Compensation System • Catalytic Converter • Cold Start...
7.3L Diesel Supplement 3rd Printing
Page 4
... service intervals, because oil viscosity is also used to the scheduled maintenance guide for each cylinder The combination fuel filter/water separator removes both water and impurities from the fuel tank by the fuel pump PCM relay. Pressurized oil from the turbocharger is important in maintaining the oil pressure required to actuate the fuel injectors. Diesel information DIESEL ENGINE INFORMATION The Diesel engine fuel system consists of: • a frame-mounted electric fuel supply pump • an engine mounted fuel filter/water separator • a fuel restriction sensor...
... service intervals, because oil viscosity is also used to the scheduled maintenance guide for each cylinder The combination fuel filter/water separator removes both water and impurities from the fuel tank by the fuel pump PCM relay. Pressurized oil from the turbocharger is important in maintaining the oil pressure required to actuate the fuel injectors. Diesel information DIESEL ENGINE INFORMATION The Diesel engine fuel system consists of: • a frame-mounted electric fuel supply pump • an engine mounted fuel filter/water separator • a fuel restriction sensor...
Diesel Supplement 2nd Printing
Page 55
...-mounted fuel filters • Inspect steering linkage, suspension and, if equipped, driveshaft and ball joints • Change engine coolant • Inspect engine cooling system and hoses • Inspect brake system • Inspect exhaust system and heat shields • Check wheels for wear and measure tread depth • Rotate tires • Inspect engine air filter minder, replace filter as required • Inspect accessory drive belt(s) • Change rear wheel drive (RWD) axle fluid - DANA axles using synthetic fluid only 170,000 km (105,000 miles) • Change engine oil...
...-mounted fuel filters • Inspect steering linkage, suspension and, if equipped, driveshaft and ball joints • Change engine coolant • Inspect engine cooling system and hoses • Inspect brake system • Inspect exhaust system and heat shields • Check wheels for wear and measure tread depth • Rotate tires • Inspect engine air filter minder, replace filter as required • Inspect accessory drive belt(s) • Change rear wheel drive (RWD) axle fluid - DANA axles using synthetic fluid only 170,000 km (105,000 miles) • Change engine oil...
Owner Guide 5th Printing
Page 67
... seconds elapse after all vehicle doors are taken to the dealership, to : • unlock the vehicle doors without a key. • lock all the vehicle doors without a key. • activate the personal alarm. The parking lamps will flash if all the doors are closed and locked using the remote entry transmitter, or the power door lock control (while the accompanying door is open). 67 2003 F250/350/450/550 (f23) Owners Guide (post-2002-fmt...
... seconds elapse after all vehicle doors are taken to the dealership, to : • unlock the vehicle doors without a key. • lock all the vehicle doors without a key. • activate the personal alarm. The parking lamps will flash if all the doors are closed and locked using the remote entry transmitter, or the power door lock control (while the accompanying door is open). 67 2003 F250/350/450/550 (f23) Owners Guide (post-2002-fmt...
Owner Guide 5th Printing
Page 170
... vehicle for snowplowing, Ford includes instructions in your Ford dealer; The front and rear GAWR, GVWR, Total Accessory Reserve Capacity (TARC) and tire inflation pressures are available through your scheduled maintenance guide for engine oil and transmission fluid change intervals. Incomplete vehicles built by a qualified technician. Note: Ford does not install snowplows. Use of the Snowplow Package Option, or its equivalent, along with any wheels on one of traffic). The weight...
... vehicle for snowplowing, Ford includes instructions in your Ford dealer; The front and rear GAWR, GVWR, Total Accessory Reserve Capacity (TARC) and tire inflation pressures are available through your scheduled maintenance guide for engine oil and transmission fluid change intervals. Incomplete vehicles built by a qualified technician. Note: Ford does not install snowplows. Use of the Snowplow Package Option, or its equivalent, along with any wheels on one of traffic). The weight...
Owner Guide 5th Printing
Page 257
...) Owners Guide (post-2002-fmt) USA English (fus) Maintenance and Specifications LUBRICANT SPECIFICATIONS Item Ford part name or equivalent High Temperature 4X4 Front Axle and Wheel Bearing Grease Hypoid Gear Oil SAE 90 Motorcraft SAE 75W-140 High Performance Synthetic Rear Axle Lube 1 Motorcraft SAE 75W-90 Synthetic Rear Axle Lubricant Motorcraft SAE 80W-90 Premium Rear Axle Lubricant (Dana 135 axles) 1 Motorcraft High Performance DOT 3 Motor Vehicle Brake Fluid Motorcraft Premium Gold Engine Coolant (yellow-colored) Ford...
...) Owners Guide (post-2002-fmt) USA English (fus) Maintenance and Specifications LUBRICANT SPECIFICATIONS Item Ford part name or equivalent High Temperature 4X4 Front Axle and Wheel Bearing Grease Hypoid Gear Oil SAE 90 Motorcraft SAE 75W-140 High Performance Synthetic Rear Axle Lube 1 Motorcraft SAE 75W-90 Synthetic Rear Axle Lubricant Motorcraft SAE 80W-90 Premium Rear Axle Lubricant (Dana 135 axles) 1 Motorcraft High Performance DOT 3 Motor Vehicle Brake Fluid Motorcraft Premium Gold Engine Coolant (yellow-colored) Ford...
Owner Guide 5th Printing
Page 275
... Dipstick automatic transmission fluid ...241 engine oil ...218 Doors lubricant specifications ...257 Driveline universal joint and slip yoke ...245 Driving under special conditions ...124, 137, 140 sand ...139 snow and ice ...141 through water ...139, 144 E Emergencies, roadside jump-starting ...192 Emergency Flashers ...175 Emission control system ...236 Engine ...260 cleaning ...209 coolant ...223 diesel ...7 fail-safe coolant ...227 idle speed control ...221 lubrication specifications ...257, 260 refill capacities ...254 service points ...217 starting...
... Dipstick automatic transmission fluid ...241 engine oil ...218 Doors lubricant specifications ...257 Driveline universal joint and slip yoke ...245 Driving under special conditions ...124, 137, 140 sand ...139 snow and ice ...141 through water ...139, 144 E Emergencies, roadside jump-starting ...192 Emergency Flashers ...175 Emission control system ...236 Engine ...260 cleaning ...209 coolant ...223 diesel ...7 fail-safe coolant ...227 idle speed control ...221 lubrication specifications ...257, 260 refill capacities ...254 service points ...217 starting...
