Scheduled Maintenance Guide 3rd Printing
Page 6
...several exceptions to perform the additional maintenance. maintenance and lubrication • Yellow coolant - fuel tank intervals • Class A Motorhome - If you only occasionally operate your vehicle under typical...-speeds for long distances • Driving in italic type are : • Natural Gas and Propane Vehicles - These exceptions are additional services that only the noted vehicles require....33. Normal Schedule The Normal Schedule applies to have any questions about your Ford/Lincoln/Mercury primarily in this schedule typifies what the vast majority of the ...
...several exceptions to perform the additional maintenance. maintenance and lubrication • Yellow coolant - fuel tank intervals • Class A Motorhome - If you only occasionally operate your vehicle under typical...-speeds for long distances • Driving in italic type are : • Natural Gas and Propane Vehicles - These exceptions are additional services that only the noted vehicles require....33. Normal Schedule The Normal Schedule applies to have any questions about your Ford/Lincoln/Mercury primarily in this schedule typifies what the vast majority of the ...
Scheduled Maintenance Guide 3rd Printing
Page 14
Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter Additional services for: Natural Gas and Propane Vehicles Inspect fuel tanks Drain coalescent fuel filter bowl and replace filter 35,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect tires for wear. Normal Schedule Normal Schedule Additional services for: Diesel Check air filter minder, replace filter as required 14 Rotation recommended for optimal tire life.
Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter Additional services for: Natural Gas and Propane Vehicles Inspect fuel tanks Drain coalescent fuel filter bowl and replace filter 35,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect tires for wear. Normal Schedule Normal Schedule Additional services for: Diesel Check air filter minder, replace filter as required 14 Rotation recommended for optimal tire life.
Scheduled Maintenance Guide 3rd Printing
Page 19
...Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect tires for wear. Normal Schedule Normal Schedule Additional services for: Natural Gas and Propane Vehicles Inspect fuel tanks Drain coalescent fuel filter bowl and replace ...filter 65,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and...
...Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect tires for wear. Normal Schedule Normal Schedule Additional services for: Natural Gas and Propane Vehicles Inspect fuel tanks Drain coalescent fuel filter bowl and replace ...filter 65,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and...
Scheduled Maintenance Guide 3rd Printing
Page 23
... linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter Additional services for: Natural Gas and Propane Vehicles Inspect fuel tanks Drain coalescent fuel filter bowl and replace filter 95,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural...
... linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter Additional services for: Natural Gas and Propane Vehicles Inspect fuel tanks Drain coalescent fuel filter bowl and replace filter 95,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural...
Scheduled Maintenance Guide 3rd Printing
Page 28
... linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter Additional services for: Natural Gas and Propane Vehicles Inspect fuel tanks Drain coalescent fuel filter bowl and replace filter 125,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural...
... linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter Additional services for: Natural Gas and Propane Vehicles Inspect fuel tanks Drain coalescent fuel filter bowl and replace filter 125,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural...
Scheduled Maintenance Guide 3rd Printing
Page 33
... years or 50,000 miles (see page 48) Natural Gas and Propane Vehicles Every 3 years - Inspect propane fuel tanks from the date of tank manufacture Class A Motorhome Every two years - Replace NGV fuel tanks from the date of tank manufacture Every 5 years - Change brake fluid Every 30,... transmission fluid 33 Inspect NGV fuel tanks from vehicle build date Every 15 years - They are several exceptions to the Normal Schedule. Normal Schedule Normal Schedule Additional services for: Natural Gas and Propane Vehicles Inspect fuel tanks Drain coalescent fuel filter bowl and replace...
... years or 50,000 miles (see page 48) Natural Gas and Propane Vehicles Every 3 years - Inspect propane fuel tanks from the date of tank manufacture Class A Motorhome Every two years - Replace NGV fuel tanks from the date of tank manufacture Every 5 years - Change brake fluid Every 30,... transmission fluid 33 Inspect NGV fuel tanks from vehicle build date Every 15 years - They are several exceptions to the Normal Schedule. Normal Schedule Normal Schedule Additional services for: Natural Gas and Propane Vehicles Inspect fuel tanks Drain coalescent fuel filter bowl and replace...
Warranty Guide 5th Printing
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... • Exhaust Pipe (Manifold to Catalyst) • Electronic Engine Control Sensors and Switches • Evaporative Emission Control System • Exhaust Gas Recirculation (EGR) System • Exhaust Heat Control Valve • Exhaust Manifold • Fuel Filler Cap and Neck Restrictor • Fuel ... Fuel Tank Pressure Control Valve (2) • Idle Air Bypass Valve • Ignition Coil and/or Control Module • Intake Manifold (1) • Intercooler Assembly - The parts on the following list are covered by the Defects Warranties that apply to every California 2002-model ...
... • Exhaust Pipe (Manifold to Catalyst) • Electronic Engine Control Sensors and Switches • Evaporative Emission Control System • Exhaust Gas Recirculation (EGR) System • Exhaust Heat Control Valve • Exhaust Manifold • Fuel Filler Cap and Neck Restrictor • Fuel ... Fuel Tank Pressure Control Valve (2) • Idle Air Bypass Valve • Ignition Coil and/or Control Module • Intake Manifold (1) • Intercooler Assembly - The parts on the following list are covered by the Defects Warranties that apply to every California 2002-model ...
Natural Gas Vehicle Supplement 1st Printing
Page 3
...caution when servicing or maintaining any non-OEM components. Should the bed need to provide adequate ventilation could result in gas vapor build up over time potentially resulting in -bed tank cover. Do not sit, stand or place heavy loads on the fuel filler door to the label on in ...it should be conducted only at a pressure of the CNG fuel system. On F-Series natural gas vehicles, do so may cause damage to do not modify or replace the bed with a dedicated compressed natural gas (CNG) fuel system that is rated at qualified dealerships by a qualified dealership using qualified ...
...caution when servicing or maintaining any non-OEM components. Should the bed need to provide adequate ventilation could result in gas vapor build up over time potentially resulting in -bed tank cover. Do not sit, stand or place heavy loads on the fuel filler door to the label on in ...it should be conducted only at a pressure of the CNG fuel system. On F-Series natural gas vehicles, do so may cause damage to do not modify or replace the bed with a dedicated compressed natural gas (CNG) fuel system that is rated at qualified dealerships by a qualified dealership using qualified ...
Natural Gas Vehicle Supplement 1st Printing
Page 6
...atmosphere if vapor becomes present. 7. Powertrain control module-Uniquely calibrated for NGV application. 5. The valve is off. 3. Internal tank valve-One electronically actuated, normally closed solenoid valve is located in the cargo area. 6. Isolation solenoid valve-Blocks flow from ... optional steel fuel tank located in each fuel tank. If the engine cranks but does not start after a 6 Servicing your vehicle E-450 Cutaway 1. Sealed vent box-Dispenses natural gas vapor to the powertrain control module. 2. Engine-A modified 5.4L gasoline engine with Sequential Electronic ...
...atmosphere if vapor becomes present. 7. Powertrain control module-Uniquely calibrated for NGV application. 5. The valve is off. 3. Internal tank valve-One electronically actuated, normally closed solenoid valve is located in the cargo area. 6. Isolation solenoid valve-Blocks flow from ... optional steel fuel tank located in each fuel tank. If the engine cranks but does not start after a 6 Servicing your vehicle E-450 Cutaway 1. Sealed vent box-Dispenses natural gas vapor to the powertrain control module. 2. Engine-A modified 5.4L gasoline engine with Sequential Electronic ...
Natural Gas Vehicle Supplement 1st Printing
Page 7
...provide engine fuel information to 95 psi and removes impurities from the gas. 13. F-Series Pick-up 1 2 3 4 5 6 5 6b 12 11 10 9 8 7 1. Low pressure fuel line-Supplies 95 psi of natural gas to the fuel tanks and fuel pressure regulator. 12. High pressure fuel lines-Delivers high... pressure fuel to the injectors. 14. Aft axle fuel tanks-Two steel fuel tanks located behind the rear axle. 10. Stone shield(s)-Protective shield...
...provide engine fuel information to 95 psi and removes impurities from the gas. 13. F-Series Pick-up 1 2 3 4 5 6 5 6b 12 11 10 9 8 7 1. Low pressure fuel line-Supplies 95 psi of natural gas to the fuel tanks and fuel pressure regulator. 12. High pressure fuel lines-Delivers high... pressure fuel to the injectors. 14. Aft axle fuel tanks-Two steel fuel tanks located behind the rear axle. 10. Stone shield(s)-Protective shield...
Natural Gas Vehicle Supplement 1st Printing
Page 8
...-One electronically actuated, normally closed solenoid valve is wired into the vehicle's inertia switch. Standard fuel tanks-Two steel fuel tanks located in the bed of natural gas to the fuel tanks and fuel pressure regulator. 10. The inertia switch is off. 3. Protective shield to prevent damage to... engine with Sequential Electronic Fuel Injection (SEFI), an improved valvetrain and a high compression ratio. 4. Isolation solenoid valve-Blocks flow from the gas. 11. In-bed tank cover-Cover to prevent damage to injection manifold when the engine is a device intended to the fuel...
...-One electronically actuated, normally closed solenoid valve is wired into the vehicle's inertia switch. Standard fuel tanks-Two steel fuel tanks located in the bed of natural gas to the fuel tanks and fuel pressure regulator. 10. The inertia switch is off. 3. Protective shield to prevent damage to... engine with Sequential Electronic Fuel Injection (SEFI), an improved valvetrain and a high compression ratio. 4. Isolation solenoid valve-Blocks flow from the gas. 11. In-bed tank cover-Cover to prevent damage to injection manifold when the engine is a device intended to the fuel...
Natural Gas Vehicle Supplement 1st Printing
Page 9
...-Provide required heat to atmosphere if vapor becomes present. 7. Dispenses natural gas vapor to high pressure regulator. 5. Internal valves with shut-off . 3. Two fuel tanks-Located in the trunk (total of tanks (solenoid valves) used for fuel indication. 8. On taxi or police ...compression ratio. 4. Same location as gasoline fueled vehicles. 11. NGV module-Provides power for crash protection. 9. Solenoid tank valves-One solenoid per tank. Sealed vent box-Vented to underbody. Fueling point-Fueling receptacle is off solenoids wired into inertia circuit for the fuel...
...-Provide required heat to atmosphere if vapor becomes present. 7. Dispenses natural gas vapor to high pressure regulator. 5. Internal valves with shut-off . 3. Two fuel tanks-Located in the trunk (total of tanks (solenoid valves) used for fuel indication. 8. On taxi or police ...compression ratio. 4. Same location as gasoline fueled vehicles. 11. NGV module-Provides power for crash protection. 9. Solenoid tank valves-One solenoid per tank. Sealed vent box-Vented to underbody. Fueling point-Fueling receptacle is off solenoids wired into inertia circuit for the fuel...
Natural Gas Vehicle Supplement 1st Printing
Page 10
... can be 20 700 kPa (3 000 psi) or 24 800 kPa (3 600 psi), depending upon application. Quarter turn valve-Isolates the fuel tanks from the rest of natural gas to the label on the fuel filler door: • If your vehicle. Fuel rail sensors-One injection pressure sensor and two engine fuel...
... can be 20 700 kPa (3 000 psi) or 24 800 kPa (3 600 psi), depending upon application. Quarter turn valve-Isolates the fuel tanks from the rest of natural gas to the label on the fuel filler door: • If your vehicle. Fuel rail sensors-One injection pressure sensor and two engine fuel...
Natural Gas Vehicle Supplement 1st Printing
Page 12
... properly functioning "slow-fill" refueling station will drop about 1/8th of commercial or natural gas utility companies. Make sure the engine is available for purchase or lease from a number of a tank lower to be exercised when fueling a NGV. However, within approximately 10 minutes, the ... fill procedure "Slow-filling" a NGV involves slowly raising the pressure in the vehicle's tanks by a slow fill station (typical fill rate: 6-8 hours). In particular, for filling the fuel tanks are available to its maximum rated capacity. However, present "fast-fill" refueling technology does...
... properly functioning "slow-fill" refueling station will drop about 1/8th of commercial or natural gas utility companies. Make sure the engine is available for purchase or lease from a number of a tank lower to be exercised when fueling a NGV. However, within approximately 10 minutes, the ... fill procedure "Slow-filling" a NGV involves slowly raising the pressure in the vehicle's tanks by a slow fill station (typical fill rate: 6-8 hours). In particular, for filling the fuel tanks are available to its maximum rated capacity. However, present "fast-fill" refueling technology does...
Natural Gas Vehicle Supplement 1st Printing
Page 13
.... Remove any debris that may be present. 3. Close the fuel door. Follow the natural gas fueling procedures provided by the natural gas dealer and dispense the CNG until the fuel tanks are full or until the flow stops. 4. BTU equivalent Fueling method Slow-fill Fast-fill ... gallons) w/Two In-body Tanks 118.1L (31.2 gallons) 100.7L (26.6 gallons) 13 Refill capacities - Open fuel door and determine the pressure rating of your vehicle The procedure is complete, follow the natural gas dispensing equipment's operating procedures to shut the natural gas flow off. 5. When refueling...
.... Remove any debris that may be present. 3. Close the fuel door. Follow the natural gas fueling procedures provided by the natural gas dealer and dispense the CNG until the fuel tanks are full or until the flow stops. 4. BTU equivalent Fueling method Slow-fill Fast-fill ... gallons) w/Two In-body Tanks 118.1L (31.2 gallons) 100.7L (26.6 gallons) 13 Refill capacities - Open fuel door and determine the pressure rating of your vehicle The procedure is complete, follow the natural gas dispensing equipment's operating procedures to shut the natural gas flow off. 5. When refueling...
Natural Gas Vehicle Supplement 1st Printing
Page 15
... (703) 841-8400. For a complete list of all the refueling stations in the United States, contact the American Gas Association (AGA) at 1-800-265-5277. It is to check for towing (i.e.-any frame-mounted hitches). On Crown Victoria and E-Series Cutaway models..., your NGV. NGV REFUELING STATIONS To obtain a directory of maintenance items and intervals, refer to the following is not equipped with the optional tank package which MUST be modified for towing procedure except E-Series vehicles with a trailer towing option. SERVICING YOUR VEHICLE The following chart for weight ratings...
... (703) 841-8400. For a complete list of all the refueling stations in the United States, contact the American Gas Association (AGA) at 1-800-265-5277. It is to check for towing (i.e.-any frame-mounted hitches). On Crown Victoria and E-Series Cutaway models..., your NGV. NGV REFUELING STATIONS To obtain a directory of maintenance items and intervals, refer to the following is not equipped with the optional tank package which MUST be modified for towing procedure except E-Series vehicles with a trailer towing option. SERVICING YOUR VEHICLE The following chart for weight ratings...
Natural Gas Vehicle Supplement 1st Printing
Page 16
...it is equipped with the Motorcraft part number AWSF-22FM (or equivalent) on Crown Victoria models. 16 During the fueling process, natural gas is only required when damage to remove contaminants; Perform fuel system depressurization procedure (outlined in the filter bowl. oil and water carryover ... the tank replacement is visible. Spark plugs Replace spark plugs every 96 000 kilometers (60 000 miles) on E-Series and F-series models and every 60 000 km (36 000 miles) on Crown Victoria models) and housing O-ring seal should only be done by qualified NGV Ford service...
...it is equipped with the Motorcraft part number AWSF-22FM (or equivalent) on Crown Victoria models. 16 During the fueling process, natural gas is only required when damage to remove contaminants; Perform fuel system depressurization procedure (outlined in the filter bowl. oil and water carryover ... the tank replacement is visible. Spark plugs Replace spark plugs every 96 000 kilometers (60 000 miles) on E-Series and F-series models and every 60 000 km (36 000 miles) on Crown Victoria models) and housing O-ring seal should only be done by qualified NGV Ford service...
Bi-fuel Supplement 1st Printing
Page 6
... an overpressure condition within the fuel tanks that can be done at temperatures up over time, potentially resulting in a combustible mixture. 6 The heat of paint drying ovens will increase the pressure in a "paint oven" may occur. This could result in gas vapor build up to 60°... can be emptied before the vehicle is to be painted, the CNG or propane fuel tank(s) and fuel lines must be vented to the outside (consult your qualified Ford dealership for propane-fueled vehicles. Contact your local regulations). These "paint ovens" typically operate at a qualified ...
... an overpressure condition within the fuel tanks that can be done at temperatures up over time, potentially resulting in a combustible mixture. 6 The heat of paint drying ovens will increase the pressure in a "paint oven" may occur. This could result in gas vapor build up to 60°... can be emptied before the vehicle is to be painted, the CNG or propane fuel tank(s) and fuel lines must be vented to the outside (consult your qualified Ford dealership for propane-fueled vehicles. Contact your local regulations). These "paint ovens" typically operate at a qualified ...
Bi-fuel Supplement 1st Printing
Page 9
This label is located in the engine compartment to help ensure safe and proper maintenance of your vehicle as using compressed natural gas (CNG) as a fuel. This label (required only in the engine compartment and on the CNG tank(s) and lists the inspection and expiration dates for the CNG fuel tank(s). 9 Introduction Compressed natural gas (CNG) This label is located on the right rear of the CNG fuel system. This warning label is located in California) is located on the dashboard and identifies your vehicle and identifies the vehicle as using CNG as a fuel.
This label is located in the engine compartment to help ensure safe and proper maintenance of your vehicle as using compressed natural gas (CNG) as a fuel. This label (required only in the engine compartment and on the CNG tank(s) and lists the inspection and expiration dates for the CNG fuel tank(s). 9 Introduction Compressed natural gas (CNG) This label is located on the right rear of the CNG fuel system. This warning label is located in California) is located on the dashboard and identifies your vehicle and identifies the vehicle as using CNG as a fuel.
Bi-fuel Supplement 1st Printing
Page 11
... -One electronically-actuated (normally closed) solenoid valve that will automatically stop the flow of the CNG fuel tank(s) using standard automotive natural gas dispensing equipment. 4. Coalescent fuel filter -Removes impurities from the natural gas before it enters the high pressure fuel regulator. 5. Fuel selector switch -Allows you to select the fuel you want...
... -One electronically-actuated (normally closed) solenoid valve that will automatically stop the flow of the CNG fuel tank(s) using standard automotive natural gas dispensing equipment. 4. Coalescent fuel filter -Removes impurities from the natural gas before it enters the high pressure fuel regulator. 5. Fuel selector switch -Allows you to select the fuel you want...
