Owner's Manual
Page 231
... cap that is not used . If you or others. Otherwise, fuel may be void for any damage to the fuel system if an authorized Motorcraft fuel filter is designed for any damage to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler cap is not used . 231 Carefully turn the filler cap...
... cap that is not used . If you or others. Otherwise, fuel may be void for any damage to the fuel system if an authorized Motorcraft fuel filter is designed for any damage to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler cap is not used . 231 Carefully turn the filler cap...
Owner's Manual
Page 249
REFILL CAPACITIES Fluid Front axle Ford Part Name Motorcraft SAE 75W-90 Premium 4x4 Front Axle Lubricant Motorcraft SAE 75W-140 Synthetic Rear Axle Lubricant Motorcraft SAE 80W-90 Premium Rear ... Capacity 1.8L (3.8 pints) 2.7L (5.8 pints) 3.3L (6.9 pints) Rear axle 1,2 4.0L (8.5 pints) 11.6L (24.5 pints) 249 Capacities and specifications MOTORCRAFT PART NUMBERS Component* Air filter element Fuel filter Oil filter PCV valve Battery (Standard) Battery (Optional) Spark plugs-platinum** 5.4L V8 engine FA-1634 FG-986B FL-820-S EV-233 BXT-65-650 BXT...
REFILL CAPACITIES Fluid Front axle Ford Part Name Motorcraft SAE 75W-90 Premium 4x4 Front Axle Lubricant Motorcraft SAE 75W-140 Synthetic Rear Axle Lubricant Motorcraft SAE 80W-90 Premium Rear ... Capacity 1.8L (3.8 pints) 2.7L (5.8 pints) 3.3L (6.9 pints) Rear axle 1,2 4.0L (8.5 pints) 11.6L (24.5 pints) 249 Capacities and specifications MOTORCRAFT PART NUMBERS Component* Air filter element Fuel filter Oil filter PCV valve Battery (Standard) Battery (Optional) Spark plugs-platinum** 5.4L V8 engine FA-1634 FG-986B FL-820-S EV-233 BXT-65-650 BXT...
Scheduled Maintenance Guide 5th Printing
Page 11
...Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake .../F-550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter Add coolant supplement additive as per the owner guide supplement (except invehicles with yellow coolant) 11
...Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake .../F-550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter Add coolant supplement additive as per the owner guide supplement (except invehicles with yellow coolant) 11
Scheduled Maintenance Guide 5th Printing
Page 13
... Inspect steering linkage, suspension, and if equipped driveshaft and ball joints Inspect tires for your dealer for wear and rotate Replace engine air filter Replace fuel filter* Replace cabin air filter, if equipped Inspect accessory drive belt(s) (Villager and Escort) Change automatic transmission/transaxle fluid on all other vehicles, if equipped with AX4S, 4F50N...
... Inspect steering linkage, suspension, and if equipped driveshaft and ball joints Inspect tires for your dealer for wear and rotate Replace engine air filter Replace fuel filter* Replace cabin air filter, if equipped Inspect accessory drive belt(s) (Villager and Escort) Change automatic transmission/transaxle fluid on all other vehicles, if equipped with AX4S, 4F50N...
Scheduled Maintenance Guide 5th Printing
Page 14
... coolant) Additional services for: Natural Gas and Propane Vehicles Inspect fuel tanks Drain coalescent fuel filter bowl and replace filter 35,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect tires for wear. Additional services for optimal tire life. Normal...
... coolant) Additional services for: Natural Gas and Propane Vehicles Inspect fuel tanks Drain coalescent fuel filter bowl and replace filter 35,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect tires for wear. Additional services for optimal tire life. Normal...
Scheduled Maintenance Guide 5th Printing
Page 16
.../F-550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required 16 Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter 50,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles...
.../F-550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required 16 Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter 50,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles...
Scheduled Maintenance Guide 5th Printing
Page 18
Normal Schedule Normal Schedule Replace fuel filter* Replace cabin air filter, if equipped Replace accessory drive belt(s) (Villager and Escort) Change automatic transmission/transaxle fluid on all recommended maintenance services ... (E and F Series, Expedition, Navigator, Excursion) Additional services for your particular requirements. Consult your dealer for : Diesel Check air filter minder, replace filter as required Replace fuel filter Add coolant supplement additive as per the owner guide supplement (except in vehicles with yellow coolant) * If vehicle is registered in California...
Normal Schedule Normal Schedule Replace fuel filter* Replace cabin air filter, if equipped Replace accessory drive belt(s) (Villager and Escort) Change automatic transmission/transaxle fluid on all recommended maintenance services ... (E and F Series, Expedition, Navigator, Excursion) Additional services for your particular requirements. Consult your dealer for : Diesel Check air filter minder, replace filter as required Replace fuel filter Add coolant supplement additive as per the owner guide supplement (except in vehicles with yellow coolant) * If vehicle is registered in California...
Scheduled Maintenance Guide 5th Printing
Page 19
... Normal Schedule Additional services for: Natural Gas and Propane Vehicles Inspect fuel tanks Drain coalescent fuel filter bowl and replace filter 65,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect tires for optimal tire life. 19 Rotation recommended for...
... Normal Schedule Additional services for: Natural Gas and Propane Vehicles Inspect fuel tanks Drain coalescent fuel filter bowl and replace filter 65,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect tires for optimal tire life. 19 Rotation recommended for...
Scheduled Maintenance Guide 5th Printing
Page 22
..., and if equipped driveshaft and ball joints Inspect tires for your particular requirements. Consult your dealer for wear and rotate Replace engine air filter Replace fuel filter* Replace cabin air filter, if equipped Inspect accessory drive belt(s) (Villager and Escort) Change automatic transmission/transaxle fluid on all recommended maintenance services be performed at the...
..., and if equipped driveshaft and ball joints Inspect tires for your particular requirements. Consult your dealer for wear and rotate Replace engine air filter Replace fuel filter* Replace cabin air filter, if equipped Inspect accessory drive belt(s) (Villager and Escort) Change automatic transmission/transaxle fluid on all recommended maintenance services be performed at the...
Scheduled Maintenance Guide 5th Printing
Page 23
... and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter Add coolant supplement additive as per the owner guide supplement (except in vehicles with yellow coolant) Additional services for...: Natural Gas and Propane Vehicles Inspect fuel tanks Drain coalescent fuel filter bowl and replace filter 95,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, ...
... and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter Add coolant supplement additive as per the owner guide supplement (except in vehicles with yellow coolant) Additional services for...: Natural Gas and Propane Vehicles Inspect fuel tanks Drain coalescent fuel filter bowl and replace filter 95,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, ...
Scheduled Maintenance Guide 5th Printing
Page 25
... Schedule 105,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system Inspect engine cooling...Inspect and lubricate 4X2 ball joints (except F-450/F-550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter 25
... Schedule 105,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change engine oil and replace oil filter Inspect automatic transmission fluid level, if equipped with dipstick Inspect brake pads/shoes/rotors/drums, brake lines & hoses, and parking brake system Inspect engine cooling...Inspect and lubricate 4X2 ball joints (except F-450/F-550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter 25
Scheduled Maintenance Guide 5th Printing
Page 27
Consult your dealer for wear and rotate Replace engine air filter Replace fuel filter* Replace cabin air filter, if equipped Replace accessory drive belt(s) (Villager and Escort) Replace PCV valve on all light trucks over 6,000 Gross Vehicle Weight Change...and the maintenance be recorded. 27 Replace camshaft belt on all 2.0L, 4 cylinder engines (Escort, Cougar, Focus, and ZX2) Replace climate-controlled seat filters (Navigator, if equipped) Change manual transmission fluid (Lincoln LS only) * If vehicle is registered in California, the California Air Resources Board has determined that...
Consult your dealer for wear and rotate Replace engine air filter Replace fuel filter* Replace cabin air filter, if equipped Replace accessory drive belt(s) (Villager and Escort) Replace PCV valve on all light trucks over 6,000 Gross Vehicle Weight Change...and the maintenance be recorded. 27 Replace camshaft belt on all 2.0L, 4 cylinder engines (Escort, Cougar, Focus, and ZX2) Replace climate-controlled seat filters (Navigator, if equipped) Change manual transmission fluid (Lincoln LS only) * If vehicle is registered in California, the California Air Resources Board has determined that...
Scheduled Maintenance Guide 5th Printing
Page 28
... and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter Add coolant supplement additive as per the owner guide supplement (except in vehicles with yellow coolant) Additional services for...: Natural Gas and Propane Vehicles Inspect fuel tanks Drain coalescent fuel filter bowl and replace filter 125,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane,...
... and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter Add coolant supplement additive as per the owner guide supplement (except in vehicles with yellow coolant) Additional services for...: Natural Gas and Propane Vehicles Inspect fuel tanks Drain coalescent fuel filter bowl and replace filter 125,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane,...
Scheduled Maintenance Guide 5th Printing
Page 30
...hoses Inspect steering linkage, suspension, and if equipped driveshaft and ball joints Inspect tires for wear and rotate Replace cabin air filter, if equipped Change yellow or green engine coolant, if equipped Additional services for: Light Trucks, Sport Utilities, and Vans.../F-550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter 140,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change ...
...hoses Inspect steering linkage, suspension, and if equipped driveshaft and ball joints Inspect tires for wear and rotate Replace cabin air filter, if equipped Change yellow or green engine coolant, if equipped Additional services for: Light Trucks, Sport Utilities, and Vans.../F-550) Inspect and lubricate steering linkage (E and F Series, Expedition, Navigator, Excursion) Additional services for: Diesel Check air filter minder, replace filter as required Replace fuel filter 140,000 miles Cars, Minivans, Light Trucks, Sport Utilities, Vans, 4x4, Natural Gas, Propane, and Diesel Vehicles Change ...
Scheduled Maintenance Guide 5th Printing
Page 32
..., and if equipped driveshaft and ball joints Inspect tires for wear and rotate Replace engine air filter Replace fuel filter* Replace cabin air filter, if equipped Change orange engine coolant, if equipped Change automatic transmission/transaxle fluid and filter Change rear axle lubricant on all rear wheel drive (RWD) vehicles (See page 34) Replace accessory...
..., and if equipped driveshaft and ball joints Inspect tires for wear and rotate Replace engine air filter Replace fuel filter* Replace cabin air filter, if equipped Change orange engine coolant, if equipped Change automatic transmission/transaxle fluid and filter Change rear axle lubricant on all rear wheel drive (RWD) vehicles (See page 34) Replace accessory...
Scheduled Maintenance Guide 5th Printing
Page 33
...air filter minder, replace filter as required Replace fuel filter Add coolant supplement additive as per the owner guide supplement (except in vehicles with yellow coolant) Additional services for: Natural Gas and Propane Vehicles Inspect fuel tanks Drain coalescent fuel filter bowl and replace filter Exceptions... In addition, there are listed below: Natural Gas and Propane Vehicles Every 3 years - Replace NGV fuel tanks from the date of tank manufacture Every 5...
...air filter minder, replace filter as required Replace fuel filter Add coolant supplement additive as per the owner guide supplement (except in vehicles with yellow coolant) Additional services for: Natural Gas and Propane Vehicles Inspect fuel tanks Drain coalescent fuel filter bowl and replace filter Exceptions... In addition, there are listed below: Natural Gas and Propane Vehicles Every 3 years - Replace NGV fuel tanks from the date of tank manufacture Every 5...
Scheduled Maintenance Guide 5th Printing
Page 35
...fittings, if equipped Every 5,000 miles Inspect brake system Check battery electrolyte level (Patrol Cars) Every 15,000 miles Replace fuel filter Every 30,000 miles Change automatic transmission fluid Lubricate 4X2 wheel bearings, replace grease seals, and adjust bearings Every 60,000...dealership service advisor or qualified service professional. Special Operating Conditions Special Operating Conditions Items Needing Special Attention If you operate your Ford/Lincoln/Mercury primarily in heavy commercial use such as in one of the more demanding "Special Operating Conditions" listed below...
...fittings, if equipped Every 5,000 miles Inspect brake system Check battery electrolyte level (Patrol Cars) Every 15,000 miles Replace fuel filter Every 30,000 miles Change automatic transmission fluid Lubricate 4X2 wheel bearings, replace grease seals, and adjust bearings Every 60,000...dealership service advisor or qualified service professional. Special Operating Conditions Special Operating Conditions Items Needing Special Attention If you operate your Ford/Lincoln/Mercury primarily in heavy commercial use such as in one of the more demanding "Special Operating Conditions" listed below...
Scheduled Maintenance Guide 5th Printing
Page 36
... axle lubricant (F-450 and F-550 only) Every 60,000 miles Change transfer case fluid As required Replace cabin air filter As required Inspect and lubricate U-joints Change engine oil and replace oil filter Replace fuel filter Change automatic transmission fluid Change rear axle lubricant (F-450 and F-550 only) Change transfer case fluid Replace engine...
... axle lubricant (F-450 and F-550 only) Every 60,000 miles Change transfer case fluid As required Replace cabin air filter As required Inspect and lubricate U-joints Change engine oil and replace oil filter Replace fuel filter Change automatic transmission fluid Change rear axle lubricant (F-450 and F-550 only) Change transfer case fluid Replace engine...
Warranty Guide 4th Printing
Page 23
...Fuel Filter Kit Fuel Injector Fuel Injector Fuel Supply Manifold Fuel Injector System Wiring X(15, 16) X(18) X(11) X(21) X(12) X(22) X X(10) X X(23) X(24) X X X(13) X(11) X X X(8) X X(19) X(10) X X(15) Fuel Pressure Regulator Fuel Return & Brake Tube Assembly Fuel Tank Fuel Tank Filler Pipe Fuel Tank Fuel Flange Assembly Fuel Tank Heat Shield Fuel Tank Pressure Sensor Fuel Tank Sender & Pump Assembly Fuel... Catalytic Converter Charge Air Cooler Compuvalve EVAP Vapor Line EVAP Storage Canister Exhaust Manifold - Left Exhaust Manifold - COVERAGE FOR 2001-MODEL VEHICLES (GVWR OF 14,000 LBS.
...Fuel Filter Kit Fuel Injector Fuel Injector Fuel Supply Manifold Fuel Injector System Wiring X(15, 16) X(18) X(11) X(21) X(12) X(22) X X(10) X X(23) X(24) X X X(13) X(11) X X X(8) X X(19) X(10) X X(15) Fuel Pressure Regulator Fuel Return & Brake Tube Assembly Fuel Tank Fuel Tank Filler Pipe Fuel Tank Fuel Flange Assembly Fuel Tank Heat Shield Fuel Tank Pressure Sensor Fuel Tank Sender & Pump Assembly Fuel... Catalytic Converter Charge Air Cooler Compuvalve EVAP Vapor Line EVAP Storage Canister Exhaust Manifold - Left Exhaust Manifold - COVERAGE FOR 2001-MODEL VEHICLES (GVWR OF 14,000 LBS.
7.3L Diesel Supplement 2nd Printing
Page 4
... the engine and is important in the instrument cluster. Diesel information DIESEL ENGINE INFORMATION The diesel engine fuel system consists of: • a frame-mounted electric fuel supply pump • an engine mounted fuel filter/water separator • a fuel restriction sensor • a unit injector for more information. Extended oil change the engine oil at the recommended...
... the engine and is important in the instrument cluster. Diesel information DIESEL ENGINE INFORMATION The diesel engine fuel system consists of: • a frame-mounted electric fuel supply pump • an engine mounted fuel filter/water separator • a fuel restriction sensor • a unit injector for more information. Extended oil change the engine oil at the recommended...