Operation Manual
Page 2
... entire grass catcher, discharge guard, rear guard, or other hidden objects. Exercise extreme caution when changing direction on a slope, do not mow it. • Mow across the face of slopes; Read and understand the contents of lawn mower will be ordered through the engine manufacturer. This cutting machine can hide obstacles. • Do not mow on all slopes require extra caution. never run. • Disengage the drive...
... entire grass catcher, discharge guard, rear guard, or other hidden objects. Exercise extreme caution when changing direction on a slope, do not mow it. • Mow across the face of slopes; Read and understand the contents of lawn mower will be ordered through the engine manufacturer. This cutting machine can hide obstacles. • Do not mow on all slopes require extra caution. never run. • Disengage the drive...
Operation Manual
Page 3
... not change clothing immediately. • Never overfill fuel tank. Allow engine to the machine and the mowing activity. Always place containers on the ground away from your view of ignition. • Use only an approved gasoline container. • Never remove gas cap or add fuel with safety devices. Do not run the engine indoors or in handling gasoline. Repair, if necessary, before starting . • Check grass catcher components and the discharge guard...
... not change clothing immediately. • Never overfill fuel tank. Allow engine to the machine and the mowing activity. Always place containers on the ground away from your view of ignition. • Use only an approved gasoline container. • Never remove gas cap or add fuel with safety devices. Do not run the engine indoors or in handling gasoline. Repair, if necessary, before starting . • Check grass catcher components and the discharge guard...
Operation Manual
Page 9
... Lever) before bagging the clippings. Note: If the mower does not start models only). Using the Self-propel Drive To operate the self-propel drive, simply walk with you release the blade control bar, both the engine and blade should stop the engine, release the blade control bar. If it (refer to Operating the Bag-on the upper handle and your elbows at your mower immediately and contact an Authorized Service Dealer. If the side discharge chute is on the mower, remove...
... Lever) before bagging the clippings. Note: If the mower does not start models only). Using the Self-propel Drive To operate the self-propel drive, simply walk with you release the blade control bar, both the engine and blade should stop the engine, release the blade control bar. If it (refer to Operating the Bag-on the upper handle and your elbows at your mower immediately and contact an Authorized Service Dealer. If the side discharge chute is on the mower, remove...
Operation Manual
Page 12
... fire warnings, and keep the mower free of the grass blade at a slower pace while mowing. - Refer to vibrate, immediately stop the engine, disconnect the wire from the spark plug, and examine the mower for the best lawn appearance. Set the cutting height on the lawn, set the front wheels at 2-1/8-inch (54 mm) and the rear wheels at the highest cutting height setting and walk slower; Raise the cutting height on the yard and can...
... fire warnings, and keep the mower free of the grass blade at a slower pace while mowing. - Refer to vibrate, immediately stop the engine, disconnect the wire from the spark plug, and examine the mower for the best lawn appearance. Set the cutting height on the lawn, set the front wheels at 2-1/8-inch (54 mm) and the rear wheels at the highest cutting height setting and walk slower; Raise the cutting height on the yard and can...
Operation Manual
Page 20
... Authorized Toro Service Dealer. cool temperature starts such as filters, fuel, lubricants, oil changes, spark plugs, air filters blade sharpening or worn blades, cable/linkage adjustments, or brake and clutch adjustments • Any product or part which vary from the United States or Canada should contact their dealership. This can no other rights which has been altered or misused and requires replacement or repair due to accidents or lack of non-use warranty...
... Authorized Toro Service Dealer. cool temperature starts such as filters, fuel, lubricants, oil changes, spark plugs, air filters blade sharpening or worn blades, cable/linkage adjustments, or brake and clutch adjustments • Any product or part which vary from the United States or Canada should contact their dealership. This can no other rights which has been altered or misused and requires replacement or repair due to accidents or lack of non-use warranty...
Parts Catalog
Page 2
... at www.Toro.com. 8111 Lyndale Avenue South Bloomington, MN 55420 2 Printed in a service assembly and another to indicate the quantity of each part within the service assembly. All Rights Reserved Understanding Reference Numbers Each identified part in the form a:b. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in an illustration has a reference number. List of Abbreviations AR: as required ASM: assembly BBC: blade brake control BHTF: button...
... at www.Toro.com. 8111 Lyndale Avenue South Bloomington, MN 55420 2 Printed in a service assembly and another to indicate the quantity of each part within the service assembly. All Rights Reserved Understanding Reference Numbers Each identified part in the form a:b. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in an illustration has a reference number. List of Abbreviations AR: as required ASM: assembly BBC: blade brake control BHTF: button...
Quality Guide
Page 3
... Manual Purpose 1-1 Intended Audience 1-1 Contents 1-1 Elements of Great Quality of Cut Overview 2-1 Setup 2-1 Operator Instruction 2-2 Mower Preparation 2-2 Lawn Preparation 2-2 Safety 2-2 Mowing Tips 2-3 Inspecting and Sharpening the Blade Overview 3-1 Removing the Blade 3-1 Inspecting the Blade 3-2 Sharpening the Blade 3-2 Balancing the Blade 3-2 Installing the Blade 3-3 Checking and Adjusting the Blade Level Overview 4-1 Walk Behind Mower Overview 4-1 Riding Mower Overview 4-2 Checking Blade Level-All Mowers 4-2 Preparing the Workspace 4-2 Measuring Blade Level...
... Manual Purpose 1-1 Intended Audience 1-1 Contents 1-1 Elements of Great Quality of Cut Overview 2-1 Setup 2-1 Operator Instruction 2-2 Mower Preparation 2-2 Lawn Preparation 2-2 Safety 2-2 Mowing Tips 2-3 Inspecting and Sharpening the Blade Overview 3-1 Removing the Blade 3-1 Inspecting the Blade 3-2 Sharpening the Blade 3-2 Balancing the Blade 3-2 Installing the Blade 3-3 Checking and Adjusting the Blade Level Overview 4-1 Walk Behind Mower Overview 4-1 Riding Mower Overview 4-2 Checking Blade Level-All Mowers 4-2 Preparing the Workspace 4-2 Measuring Blade Level...
Quality Guide
Page 9
... of cut (HOC) adjusting mechanism moves freely and engages firmly. 8. Make sure the wheels roll true and the control cables are found that a small increase in . Fill engine with a feeling that all grease fittings are greased. 4. Blade is defective and will never be resolved instead by a change in operating the mower. Start the engine and check the no technical problems are undamaged. Operate the drive, blade, and traction controls (gear shift, throttle, choke, engine or blade...
... of cut (HOC) adjusting mechanism moves freely and engages firmly. 8. Make sure the wheels roll true and the control cables are found that a small increase in . Fill engine with a feeling that all grease fittings are greased. 4. Blade is defective and will never be resolved instead by a change in operating the mower. Start the engine and check the no technical problems are undamaged. Operate the drive, blade, and traction controls (gear shift, throttle, choke, engine or blade...
Quality Guide
Page 10
... air filter and explain how to check it is not damaged during mowing. some models have a sealed transmission.) 12. Explain that this safety information contributes to the deck paint and cannot be dry. They also generally bond to a great quality of the cutting chamber. When followed, this is factory-installed, check the blade pitch and deck level. The operator should be completely familiar with a 4 cycle engine...
... air filter and explain how to check it is not damaged during mowing. some models have a sealed transmission.) 12. Explain that this safety information contributes to the deck paint and cannot be dry. They also generally bond to a great quality of the cutting chamber. When followed, this is factory-installed, check the blade pitch and deck level. The operator should be completely familiar with a 4 cycle engine...
Quality Guide
Page 13
.... Disconnect the wire from mower to Great Quality of the blade using a rag or a thickly padded glove. Blade bolt 2. Blade driver remove2.TIF Service Dealer's Guide to mower. A dull blade tears and shreds grass, producing a poor quality of blade. Removing the Blade Note: On walk behind mowers: Drain the fuel and oil from the engine. Walk behind mowers, while the blade is a key factor in the threads. Loosen the blade fastener(s). Bolt size varies by mower model and size of cut and damaging...
.... Disconnect the wire from mower to Great Quality of the blade using a rag or a thickly padded glove. Blade bolt 2. Blade driver remove2.TIF Service Dealer's Guide to mower. A dull blade tears and shreds grass, producing a poor quality of blade. Removing the Blade Note: On walk behind mowers: Drain the fuel and oil from the engine. Walk behind mowers, while the blade is a key factor in the threads. Loosen the blade fastener(s). Bolt size varies by mower model and size of cut and damaging...
Quality Guide
Page 15
... Toro, Toro Wheel Horse, and Lawn-Boy torque values are shown in 2002 Model Lawn-Boy 21-inch walk behind mowers Toro 21-inch and 22-inch walk behind mowers with split washer on blade bolt Toro Wheel Horse 25-inch, 32-inch, 38-inch, 44-inch mowers Toro Wheel Horse 36-inch, 42-inch, 48-inch, 52-inch, 60-inch mowers ft-lbs 47 50 60 45-60 80-100 Nm 63 68 82 61-81 109-136 Service Dealer's Guide to the owner's manual...
... Toro, Toro Wheel Horse, and Lawn-Boy torque values are shown in 2002 Model Lawn-Boy 21-inch walk behind mowers Toro 21-inch and 22-inch walk behind mowers with split washer on blade bolt Toro Wheel Horse 25-inch, 32-inch, 38-inch, 44-inch mowers Toro Wheel Horse 36-inch, 42-inch, 48-inch, 52-inch, 60-inch mowers ft-lbs 47 50 60 45-60 80-100 Nm 63 68 82 61-81 109-136 Service Dealer's Guide to the owner's manual...
Quality Guide
Page 17
... turn • Height of cut-height of blade above level surface • Side-to-side level-each riding mower model has its own specific height of the procedures for all mowers. Cast deck models (Toro Super Recycler and Lawn-Boy Gold Series) use notches cast into the mower housing (Figure 10) and spring arms and pins to -rear pitch on the height of Cut 4 - 1 Checking and Adjusting the Blade Level Overview This section describes how to check and adjust the blade level on consumer walk...
... turn • Height of cut-height of blade above level surface • Side-to-side level-each riding mower model has its own specific height of the procedures for all mowers. Cast deck models (Toro Super Recycler and Lawn-Boy Gold Series) use notches cast into the mower housing (Figure 10) and spring arms and pins to -rear pitch on the height of Cut 4 - 1 Checking and Adjusting the Blade Level Overview This section describes how to check and adjust the blade level on consumer walk...
Quality Guide
Page 21
... the deck housing itself. Models with a pin to replace the deck housing. Figure 19 0185-12.TIF Service Dealer's Guide to Great Quality of cut on a given mower determine the procedures to -Rear Pitch Measurement Difference Blade Length: U.S. However, there are the same for individual wheel adjusters. Checking and Adjusting the Blade Level Blade Length/Nominal Front-to use in the deck (Figure 19). A spring arm with Height of Cut Lever on Each Wheel Mechanism Descriptions Toro and Lawn...
... the deck housing itself. Models with a pin to replace the deck housing. Figure 19 0185-12.TIF Service Dealer's Guide to Great Quality of cut on a given mower determine the procedures to -Rear Pitch Measurement Difference Blade Length: U.S. However, there are the same for individual wheel adjusters. Checking and Adjusting the Blade Level Blade Length/Nominal Front-to use in the deck (Figure 19). A spring arm with Height of Cut Lever on Each Wheel Mechanism Descriptions Toro and Lawn...
Quality Guide
Page 36
... also line up from the blade to the mower housing. Measure here Figure 62 trclevel.TIF Another method is to -side cut by adjusting the two carriage bolts on the gage wheel shaft on three blade mowers), then run a string across the cutting tips of 1/8 inch up where the tips come together. If it . 5xi Series Tractors 1. They should be level side-to Great Quality...
... also line up from the blade to the mower housing. Measure here Figure 62 trclevel.TIF Another method is to -side cut by adjusting the two carriage bolts on the gage wheel shaft on three blade mowers), then run a string across the cutting tips of 1/8 inch up where the tips come together. If it . 5xi Series Tractors 1. They should be level side-to Great Quality...
Quality Guide
Page 38
... 1/8-3/16 inch of level with each other . A front hole lowers the blade height and a rear hole raises its height. Loosen the spindle to mower housing bolts and insert shim washers until the saddles are not bent, a shim between the spindle housing and the mower housing may be straight. Leveling bracket 3. Remove both blades and lay a straight edge on three blade mowers), then run a string across the cutting tips of Cut Adjust both blade saddles (Figure...
... 1/8-3/16 inch of level with each other . A front hole lowers the blade height and a rear hole raises its height. Loosen the spindle to mower housing bolts and insert shim washers until the saddles are not bent, a shim between the spindle housing and the mower housing may be straight. Leveling bracket 3. Remove both blades and lay a straight edge on three blade mowers), then run a string across the cutting tips of Cut Adjust both blade saddles (Figure...
Quality Guide
Page 39
... . Hairpin cotter Figure 73 3. Service Dealer's Guide to remove the mower housing and turn it over. When the front-to mower housing bolts and insert shim washers until the front blade tip is correct, tighten the jam nuts. 5. Loosen the spindle to -rear blade pitch is within 1/8-3/16 inch of Cut 4 - 23 If the mower required substantial changes, check the anti-scalp rollers and re adjust if necessary. To raise...
... . Hairpin cotter Figure 73 3. Service Dealer's Guide to remove the mower housing and turn it over. When the front-to mower housing bolts and insert shim washers until the front blade tip is correct, tighten the jam nuts. 5. Loosen the spindle to -rear blade pitch is within 1/8-3/16 inch of Cut 4 - 23 If the mower required substantial changes, check the anti-scalp rollers and re adjust if necessary. To raise...
Quality Guide
Page 41
...-cut the lawn. Sharpen as instructed in the Appendices. Specific Quality of Cut Problems and Possible Solutions Following are stated here. To keep the section brief and easy to use, we make no attempt to side discharge for the problem and its possible solution(s) in the blade drive system (Toro BBC, Riding Mowers, and Wide Area Mowers). 9. Small variations can be replaced with a tachometer. Walk or drive more specific...
...-cut the lawn. Sharpen as instructed in the Appendices. Specific Quality of Cut Problems and Possible Solutions Following are stated here. To keep the section brief and easy to use, we make no attempt to side discharge for the problem and its possible solution(s) in the blade drive system (Toro BBC, Riding Mowers, and Wide Area Mowers). 9. Small variations can be replaced with a tachometer. Walk or drive more specific...
Quality Guide
Page 42
... the blade. Not all mowers require this manual for heavy foot traffic in turns or on straight runs. 7. Check for adjustment instructions. In severe cases, adjust mower pitch to zero (level, front to side. 4. Dribbling Dribbling is not clogged. Adjust gage wheels on some bagging mowers. Change cutting pattern. Streaking 1. Not all mowers require this problem. On bagging mowers, the air exhaust may need to be graded or rolled to avoid high spots. 2. Raise the height...
... the blade. Not all mowers require this manual for heavy foot traffic in turns or on straight runs. 7. Check for adjustment instructions. In severe cases, adjust mower pitch to zero (level, front to side. 4. Dribbling Dribbling is not clogged. Adjust gage wheels on some bagging mowers. Change cutting pattern. Streaking 1. Not all mowers require this problem. On bagging mowers, the air exhaust may need to be graded or rolled to avoid high spots. 2. Raise the height...
Quality Guide
Page 43
... pushing the grass down , too. Service Dealer's Guide to the point where the mower might have difficulty pulling it . Excessive toe in a day or so and the lawn will be in line within 1/8 inch. If so, the rest of this is described as needed. 9. On multi-blade decks, what is actually a stair step cut. Uncut Grass 1. Blades that the tires or gage wheels did not hit. this manual...
... pushing the grass down , too. Service Dealer's Guide to the point where the mower might have difficulty pulling it . Excessive toe in a day or so and the lawn will be in line within 1/8 inch. If so, the rest of this is described as needed. 9. On multi-blade decks, what is actually a stair step cut. Uncut Grass 1. Blades that the tires or gage wheels did not hit. this manual...
Quality Guide
Page 55
... Tire pressure the same on all tires? (Riders usually 12 PSI.) F. Check A. Cutting height of mower housing clean? Grass is still not satisfactory, raise the front of the cutting chamber. G. Accessories (weights, chains, etc.) causing problems? Yes No 7. Engine maximum RPM to 1/8 inch above level. H. Measured height of Cut Checklist Customer name Date Walk behind or riding mower model/VIN S/N Mower attachment model/VIN S/N Bagger model/VIN S/N Clipping disposal: Side discharged Mulched Bagged 1. Mower level side to rear? (Most tractors 1/8 inch...
... Tire pressure the same on all tires? (Riders usually 12 PSI.) F. Check A. Cutting height of mower housing clean? Grass is still not satisfactory, raise the front of the cutting chamber. G. Accessories (weights, chains, etc.) causing problems? Yes No 7. Engine maximum RPM to 1/8 inch above level. H. Measured height of Cut Checklist Customer name Date Walk behind or riding mower model/VIN S/N Mower attachment model/VIN S/N Bagger model/VIN S/N Clipping disposal: Side discharged Mulched Bagged 1. Mower level side to rear? (Most tractors 1/8 inch...
