Brochure
Page 2
... service. The display uses real English, with a microprocessor-based control. Any two- This is valuable feedback for over working one individual heater. Rheem also uses this existing commercial technology on ; This helps ensure the heater is especially important when heating spas. The stainless steel burner system used in outdoor installations with the first control in any gas heater. Smooth Light Off The soft-opening gas valve ensures smooth turn-on our residential pool heaters...
... service. The display uses real English, with a microprocessor-based control. Any two- This is valuable feedback for over working one individual heater. Rheem also uses this existing commercial technology on ; This helps ensure the heater is especially important when heating spas. The stainless steel burner system used in outdoor installations with the first control in any gas heater. Smooth Light Off The soft-opening gas valve ensures smooth turn-on our residential pool heaters...
Operating Instructions
Page 3
... 2-Wire Remote Control MAINTENANCE & CARE PROCEDURES 37 3-Wire Remote Control 8 Pool & Spa Water Chemistry 38 Time Clock / Fireman's Switch 8 Automatic Chlorinators & Chemical Feeders 38 Water Pressure Switch 9 Cold Weather Operation 38 Flame Roll-Out Safety Switch 9 Winterizing the Pool & Spa Heater 38 High Limits 10 PART TWO 39 Pilot Safety INSTALLATION & SERVICE INSTRUCTIONS 39 Burner Tray Removal (ATM) 10 SECTION 1 39 Gas Valve Removal (ATM) RECEIVING EQUIPMENT 39 Main Burner and Orifice Removal (ATM) 11 SECTION 2 39 Pilot Removal and Cleaning GENERAL SPECIFICATIONS...
... 2-Wire Remote Control MAINTENANCE & CARE PROCEDURES 37 3-Wire Remote Control 8 Pool & Spa Water Chemistry 38 Time Clock / Fireman's Switch 8 Automatic Chlorinators & Chemical Feeders 38 Water Pressure Switch 9 Cold Weather Operation 38 Flame Roll-Out Safety Switch 9 Winterizing the Pool & Spa Heater 38 High Limits 10 PART TWO 39 Pilot Safety INSTALLATION & SERVICE INSTRUCTIONS 39 Burner Tray Removal (ATM) 10 SECTION 1 39 Gas Valve Removal (ATM) RECEIVING EQUIPMENT 39 Main Burner and Orifice Removal (ATM) 11 SECTION 2 39 Pilot Removal and Cleaning GENERAL SPECIFICATIONS...
Operating Instructions
Page 8
... re-setting it may be inspected annually. POOL & SPA WATER CHEMISTRY Chemical imbalance can affect the operation of heater and drafthood for proper operation. CAUTION: Combustion air must be combustible. Check the pressure on the main burner and pilot is shut off and contact your gauge is not running dry. Inspect and operate all controls, gas valve and pressure relief valve (if equipped). 4. On indoor heaters, clean room intake openings to cleaning. Inspect...
... re-setting it may be inspected annually. POOL & SPA WATER CHEMISTRY Chemical imbalance can affect the operation of heater and drafthood for proper operation. CAUTION: Combustion air must be combustible. Check the pressure on the main burner and pilot is shut off and contact your gauge is not running dry. Inspect and operate all controls, gas valve and pressure relief valve (if equipped). 4. On indoor heaters, clean room intake openings to cleaning. Inspect...
Operating Instructions
Page 10
... factory or your pool/spa heater. In/Out flanges (2) 3. When ordering parts, you must specify the model and serial numbers of Lading. can also be reviewed thoroughly before installing your local representative. Bonding lug with "O" rings (2) 2. RECEIVING EQUIPMENT The manufacturer recommends that you receive the number of packages indicated on Rating Plate (Alternate Location) LABEL ON CARTON Serial No. 10 "Pagoda" top 1. Pressure relief valve 7. 2" CPVC adapters (2) 8. If...
... factory or your pool/spa heater. In/Out flanges (2) 3. When ordering parts, you must specify the model and serial numbers of Lading. can also be reviewed thoroughly before installing your local representative. Bonding lug with "O" rings (2) 2. RECEIVING EQUIPMENT The manufacturer recommends that you receive the number of packages indicated on Rating Plate (Alternate Location) LABEL ON CARTON Serial No. 10 "Pagoda" top 1. Pressure relief valve 7. 2" CPVC adapters (2) 8. If...
Operating Instructions
Page 15
... brackets (clips) (1) Top panel cover (2) 1-foot sections of CAN/CSA-B149 for specific requirements. For Canada, indoor installation is restricted to the latest edition of metal tape (3) Screws (1) Instructions Clips INDOOR STACK KIT INCLUDES: (1) Drafthood, unpainted (1) Adapter plate (3) Mounting brackets (clips) (3) Screws (1) Instructions Clips Model 206A/207A 266A/267A 336A/337A 406A/407A OUTDOOR STACK Part No. 009834 009835 009836...
... brackets (clips) (1) Top panel cover (2) 1-foot sections of CAN/CSA-B149 for specific requirements. For Canada, indoor installation is restricted to the latest edition of metal tape (3) Screws (1) Instructions Clips INDOOR STACK KIT INCLUDES: (1) Drafthood, unpainted (1) Adapter plate (3) Mounting brackets (clips) (3) Screws (1) Instructions Clips Model 206A/207A 266A/267A 336A/337A 406A/407A OUTDOOR STACK Part No. 009834 009835 009836...
Operating Instructions
Page 18
... for net free air supply openings are one opening that is capable of operating in applications such as directed, is 12 inches from the ceiling for application to follow this procedure can damage the heater and void the warranty. If installation requires horizontal runs, the vent pipe must have both horizontal and vertical piping. The power vent assembly is using the D-2 power vent kit option...
... for net free air supply openings are one opening that is capable of operating in applications such as directed, is 12 inches from the ceiling for application to follow this procedure can damage the heater and void the warranty. If installation requires horizontal runs, the vent pipe must have both horizontal and vertical piping. The power vent assembly is using the D-2 power vent kit option...
Operating Instructions
Page 19
... natural gas. CAUTION: The heater and its manual shut off valve to maintain proper clearances from electric meters, gas meters, regulators and relief equipment. A pipe compound rated for maintenance and inspection. GAS SUPPLY CONNECTIONS The discharge opening must not rest on heater drafthood. CAN/CSA-B149). The vent cap location shall have a sediment trap ahead of 12 in operation. Support must be tested after installation in...
... natural gas. CAUTION: The heater and its manual shut off valve to maintain proper clearances from electric meters, gas meters, regulators and relief equipment. A pipe compound rated for maintenance and inspection. GAS SUPPLY CONNECTIONS The discharge opening must not rest on heater drafthood. CAN/CSA-B149). The vent cap location shall have a sediment trap ahead of 12 in operation. Support must be tested after installation in...
Operating Instructions
Page 23
... of water flow is below 50°F. INTERNAL AUTOMATIC BYPASS VALVE PRESSURE RELIEF VALVE INSTALLATION In addition to complement the function of the automatic bypass valve, particularly when starting the heater in winter or early spring when the spa or pool temperature is maintained through the heater and accompanying reduction in the flow rate to ensure that waterways are clear. 23 Spring Bypass Body POLYMER HEADER (STANDARD MODELS) Pressure Relief Valve PRV Discharge Connection EXTERNAL AUXILIARY BYPASS VALVE...
... of water flow is below 50°F. INTERNAL AUTOMATIC BYPASS VALVE PRESSURE RELIEF VALVE INSTALLATION In addition to complement the function of the automatic bypass valve, particularly when starting the heater in winter or early spring when the spa or pool temperature is maintained through the heater and accompanying reduction in the flow rate to ensure that waterways are clear. 23 Spring Bypass Body POLYMER HEADER (STANDARD MODELS) Pressure Relief Valve PRV Discharge Connection EXTERNAL AUXILIARY BYPASS VALVE...
Operating Instructions
Page 24
... the pool heater). PLUMBING-WATER CONNECTIONS Single Pool Heater Installation Multiple Pool Heater Installation The heater requires water flow and positive pressure to maintain set-point, the heater will then display sensed water temperatures downstream of the primary heating system, rather than the temperature of heated water, e.g. The outlet side of the filter is plumbed directly to act as follows: 1. It must therefore be down stream of the filter pump; 2. The inlet side of the filter is then plumbed to the pool or spa...
... the pool heater). PLUMBING-WATER CONNECTIONS Single Pool Heater Installation Multiple Pool Heater Installation The heater requires water flow and positive pressure to maintain set-point, the heater will then display sensed water temperatures downstream of the primary heating system, rather than the temperature of heated water, e.g. The outlet side of the filter is plumbed directly to act as follows: 1. It must therefore be down stream of the filter pump; 2. The inlet side of the filter is then plumbed to the pool or spa...
Operating Instructions
Page 34
...: Resets board to lock the control. Set Factory Defaults should appear on the digital display. This operation resets the Fault History file to Celsius. Pool Max Temp - To lock out the controls, press the DOWN button and Mode button for a maximum of 107°F. Successfully unlocking the control will not clear the lockout. See the Program Button directions on page 33. There are 5 different events that the user-selected PIN is capable of the control settings. Change...
...: Resets board to lock the control. Set Factory Defaults should appear on the digital display. This operation resets the Fault History file to Celsius. Pool Max Temp - To lock out the controls, press the DOWN button and Mode button for a maximum of 107°F. Successfully unlocking the control will not clear the lockout. See the Program Button directions on page 33. There are 5 different events that the user-selected PIN is capable of the control settings. Change...
Operating Instructions
Page 36
... POOL Mode Heating in remote operation, the keypad mode and temp buttons are equipped with the ability to work with a time clock, see the "Time Clock / Fireman's Switch" section. REMOTE CONTROL INSTALLATION AND OPERATION CAUTION: Before installing remote controls to the AFT thermostat model heaters, read the following ESD preventive/removal practices, and holds on to the heater enclosure for 3 to 5 seconds. The digital liquid crystal display (LCD) shows the actual pool temperature, operating status, and service codes...
... POOL Mode Heating in remote operation, the keypad mode and temp buttons are equipped with the ability to work with a time clock, see the "Time Clock / Fireman's Switch" section. REMOTE CONTROL INSTALLATION AND OPERATION CAUTION: Before installing remote controls to the AFT thermostat model heaters, read the following ESD preventive/removal practices, and holds on to the heater enclosure for 3 to 5 seconds. The digital liquid crystal display (LCD) shows the actual pool temperature, operating status, and service codes...
Operating Instructions
Page 37
... turn power "ON" to the heater. Push the mode button to 2.5 in a separate conduit. • Remote wiring must not be run parallel to high voltage lines. • For runs of under 30 feet, remote wiring should be a minimum of 20 AWG, 600V, cable twisting 1.5 to the heater. 2. REMOTE CONTROL WIRING Important Installation Notes for Remote or External Wiring Configuration • Remote wiring must be run in . On the "Remote Interface Harness", connect the BLUE wire to one heating function (pool or spa...
... turn power "ON" to the heater. Push the mode button to 2.5 in a separate conduit. • Remote wiring must not be run parallel to high voltage lines. • For runs of under 30 feet, remote wiring should be a minimum of 20 AWG, 600V, cable twisting 1.5 to the heater. 2. REMOTE CONTROL WIRING Important Installation Notes for Remote or External Wiring Configuration • Remote wiring must be run in . On the "Remote Interface Harness", connect the BLUE wire to one heating function (pool or spa...
Operating Instructions
Page 38
...'s switch is open at 1.75 PSI for heat. While the heater is too tight.) 6. MAX NOTE: If heater is a "single-use a multimeter to shutting down the pool pump. Turn an additional 1/2 turn the pressure adjustment knob clock- MAX POOL OR SPA 5 FT. This is installed outside of total wiring using 18 AWG stranded copper wire rated for heat again. 7. Powering the fireman's switch connection externally may be of the dual switch type and set to compensate for heat to the pool heater...
...'s switch is open at 1.75 PSI for heat. While the heater is too tight.) 6. MAX NOTE: If heater is a "single-use a multimeter to shutting down the pool pump. Turn an additional 1/2 turn the pressure adjustment knob clock- MAX POOL OR SPA 5 FT. This is installed outside of total wiring using 18 AWG stranded copper wire rated for heat again. 7. Powering the fireman's switch connection externally may be of the dual switch type and set to compensate for heat to the pool heater...
Operating Instructions
Page 39
.... 3. Remove pilot assembly from manifold. Remove gas piping to the lighting instructions provided on page 43). PILOT SAFETY - Disconnect gas line from gas valve. 2. Remove burner tray. 2. DO NOT overtighten when reinstalling. Remove pilot orifice and air opening (Honeywell MV unit only), and clean with a wire brush. 4. CAUTION! Shut off the flow of gas to the heater. Remove inlet/outlet inspection panel. 3. Replace inspection panel. Millivolt Models Heaters equipped with a new high limit. 4. Shut off gas upstream of heater...
.... 3. Remove pilot assembly from manifold. Remove gas piping to the lighting instructions provided on page 43). PILOT SAFETY - Disconnect gas line from gas valve. 2. Remove burner tray. 2. DO NOT overtighten when reinstalling. Remove pilot orifice and air opening (Honeywell MV unit only), and clean with a wire brush. 4. CAUTION! Shut off the flow of gas to the heater. Remove inlet/outlet inspection panel. 3. Replace inspection panel. Millivolt Models Heaters equipped with a new high limit. 4. Shut off gas upstream of heater...
Operating Instructions
Page 41
... the Unitherm Governor, place in new U.G. 5. ELECTRICAL Be sure that electrical service to the heater has proper overload fuse or circuit breaker protection, wire size and connections which comply with a combustion air plate (baffle) mounted on , pilot gas valve will open, and the blower will open and the heater will operate. START-UP PROCEDURES 1. It is no movement, replace unit. Drain heat exchanger. 3. If there is a "manual reset" type roll-out switch that is proper, there...
... the Unitherm Governor, place in new U.G. 5. ELECTRICAL Be sure that electrical service to the heater has proper overload fuse or circuit breaker protection, wire size and connections which comply with a combustion air plate (baffle) mounted on , pilot gas valve will open, and the blower will open and the heater will operate. START-UP PROCEDURES 1. It is no movement, replace unit. Drain heat exchanger. 3. If there is a "manual reset" type roll-out switch that is proper, there...
Operating Instructions
Page 43
... exchanger Pool water Bypassing too much water U.G. Clean pilot and/or electrode. Clean burners. Takes too long to heater sizing chart. output(BTUH) Pool gallonage x 8.33 or refer to heat pool or spa Under-sized heater Filter not running long enough Dirty filter Gas line or meter undersized Calculate heating capacity of this equipment nor attempt repairs according to installation instructions. Leaking at heat exchanger Overacid Replace heat exchanger and maintain proper water chemistry. Gasket brittle and leaking (overheated) Heater running "Fan...
... exchanger Pool water Bypassing too much water U.G. Clean pilot and/or electrode. Clean burners. Takes too long to heater sizing chart. output(BTUH) Pool gallonage x 8.33 or refer to heat pool or spa Under-sized heater Filter not running long enough Dirty filter Gas line or meter undersized Calculate heating capacity of this equipment nor attempt repairs according to installation instructions. Leaking at heat exchanger Overacid Replace heat exchanger and maintain proper water chemistry. Gasket brittle and leaking (overheated) Heater running "Fan...
Operating Instructions
Page 45
... cable and ground wire. If okay, replace gas valve or gas control operator, i.e. if not, replace gas valve. 45 If voltage is used on PC board. MAIN BURNER LIGHTS? if not, replace PC board. NO YES NOTE: Before troubleshooting, familiarize yourself with an ignition module that pilot flame covers flame rod and is not blocked. • Check electrical connections between PC board and gas control. Make sure that all manual gas valves are open, supply tubing and pressures are good...
... cable and ground wire. If okay, replace gas valve or gas control operator, i.e. if not, replace gas valve. 45 If voltage is used on PC board. MAIN BURNER LIGHTS? if not, replace PC board. NO YES NOTE: Before troubleshooting, familiarize yourself with an ignition module that pilot flame covers flame rod and is not blocked. • Check electrical connections between PC board and gas control. Make sure that all manual gas valves are open, supply tubing and pressures are good...
Operating Instructions
Page 46
... Open" "Clock/Fireman Sw" "Vent/Field Sw #1" Pressure switch. NO YES Push MODE switch to select "Pool" or "Spa" Push Temp arrow to scroll to the heater. High limit switch. Fireman or Remote switch connected to safety loop is controlling the heater) Note: Disconnect the remote by turning the remote function off. Check power at tube fitting). Verify valve operation (gas present at pilot valve. backwash if neccessary. Atmospheric Units - Press manual reset button. Verify gas to desired temperature Water temperature and set NO temperature displayed? OR Water temp...
... Open" "Clock/Fireman Sw" "Vent/Field Sw #1" Pressure switch. NO YES Push MODE switch to select "Pool" or "Spa" Push Temp arrow to scroll to the heater. High limit switch. Fireman or Remote switch connected to safety loop is controlling the heater) Note: Disconnect the remote by turning the remote function off. Check power at tube fitting). Verify valve operation (gas present at pilot valve. backwash if neccessary. Atmospheric Units - Press manual reset button. Verify gas to desired temperature Water temperature and set NO temperature displayed? OR Water temp...
Warranty
Page 1
... portion of the heater or electric service voltage, wiring or fusing; 9. Catalog Number: 6000.95 Effective 06/01/06 LIMITED WARRANTY POOL AND SPA HEATERS Models: 206A, 266A, 336A, 406A, 207A, 267A, 337A, 407A SCOPE OF WARRANTY Raypak, Inc. Under this Limited Warranty which are altered or removed; 4. performance problems caused by a properly licensed installer will not pay labor costs for repairs or replacements covered by this Limited Warranty, Raypak will be...
... portion of the heater or electric service voltage, wiring or fusing; 9. Catalog Number: 6000.95 Effective 06/01/06 LIMITED WARRANTY POOL AND SPA HEATERS Models: 206A, 266A, 336A, 406A, 207A, 267A, 337A, 407A SCOPE OF WARRANTY Raypak, Inc. Under this Limited Warranty which are altered or removed; 4. performance problems caused by a properly licensed installer will not pay labor costs for repairs or replacements covered by this Limited Warranty, Raypak will be...
Warranty
Page 2
... any repairs for the exclusion of incidental or consequential damages, so the above limitation or exclusion may not apply to verify warranty coverage at 805-278-5300, supplying model number, serial number, date of original installation and a description of the problem. Name of Owner Name of Installer Owners Address Installers Address Date of Pool Heater Installation Telephone Number of Installer Model Number of Your Pool Heater Serial Number of the nearest authorized service center...
... any repairs for the exclusion of incidental or consequential damages, so the above limitation or exclusion may not apply to verify warranty coverage at 805-278-5300, supplying model number, serial number, date of original installation and a description of the problem. Name of Owner Name of Installer Owners Address Installers Address Date of Pool Heater Installation Telephone Number of Installer Model Number of Your Pool Heater Serial Number of the nearest authorized service center...