User Manual
Page 2
... Cable....... 39 Replacing the Air Filter 40 Replacing the Fuel Filter 41 Checking Tire Pressures 41 Checking the Parking Brake 41 Checking the V-belts 42 Deck belt 42 EZT belt 44 Checking the Blades 45 Adjusting the Mower Deck 46 Cleaning and Washing 50 Caster Wheels 50 Hardware 50 Lubrication 51 Lubrication Schedule...
... Cable....... 39 Replacing the Air Filter 40 Replacing the Fuel Filter 41 Checking Tire Pressures 41 Checking the Parking Brake 41 Checking the V-belts 42 Deck belt 42 EZT belt 44 Checking the Blades 45 Adjusting the Mower Deck 46 Cleaning and Washing 50 Caster Wheels 50 Hardware 50 Lubrication 51 Lubrication Schedule...
User Manual
Page 12
... fill the fuel tank indoors 8011-516 WARNING! The engine and the exhaust system, become very hot during operation. Risk for the mower deck's drive belt is removed. Allow engine and exhaust system to cool at all cigarettes, cigars, pipes, and other appliances. • Never fill containers inside a vehicle or on...
... fill the fuel tank indoors 8011-516 WARNING! The engine and the exhaust system, become very hot during operation. Risk for the mower deck's drive belt is removed. Allow engine and exhaust system to cool at all cigarettes, cigars, pipes, and other appliances. • Never fill containers inside a vehicle or on...
User Manual
Page 17
Fuel tank cap 6. The rider is made via two belt-driven hydrostat transaxles, one for each drive wheel. Motion control, levers 2. Seat adjustment knobs 3. Choke control 9. Cutting height pedal Page 21 21 22 22 23 ... switch 7. By-pass linkages 5. Ignition switch Page 17 18 18 19 20 20 21 English-16 8011-7352 8. CONTROLS Controls This operator's manual describes the Poulan Zero Turn Rider.
Fuel tank cap 6. The rider is made via two belt-driven hydrostat transaxles, one for each drive wheel. Motion control, levers 2. Seat adjustment knobs 3. Choke control 9. Cutting height pedal Page 21 21 22 22 23 ... switch 7. By-pass linkages 5. Ignition switch Page 17 18 18 19 20 20 21 English-16 8011-7352 8. CONTROLS Controls This operator's manual describes the Poulan Zero Turn Rider.
User Manual
Page 35
..., etc.) Clean under the mower deck Start the engine and blades, listen for unusual sounds Check for damage Thoroughly clean around the engine Clean around belts, belt pulleys, etc. Check the tire pressures Check battery Sharpen/Replace mower blades Lubricate the caster wheels Clean the engine's cooling air intake 2) Clean the air...
..., etc.) Clean under the mower deck Start the engine and blades, listen for unusual sounds Check for damage Thoroughly clean around the engine Clean around belts, belt pulleys, etc. Check the tire pressures Check battery Sharpen/Replace mower blades Lubricate the caster wheels Clean the engine's cooling air intake 2) Clean the air...
User Manual
Page 36
MAINTENANCE Maintenance Check/adjust throttle cable Check the condition of belts, belt pulleys, etc. z = Described in this manual WARNING! mainte- When operating with a heavy load or at high ambient temperatures, replace every 50 hours. 2) In dusty conditions, ...
MAINTENANCE Maintenance Check/adjust throttle cable Check the condition of belts, belt pulleys, etc. z = Described in this manual WARNING! mainte- When operating with a heavy load or at high ambient temperatures, replace every 50 hours. 2) In dusty conditions, ...
User Manual
Page 43
... not adjustable. Remove shields • Remove any dirt or grass that may have accumulated around the electric clutch on the engine shaft. • The belt can now be carried out unless: • The engine is stopped. • The ignition key has been removed. • The parking brake is on... no longer felt. • Remove bolt from around the cutter housings and entire deck surface. • Carefully roll the belt over the top of the cutter housing pulleys. • Remove the belt from idler pulley. Have a tight grip on idler arm or ratchet and release slowly. • Park on deck...
... not adjustable. Remove shields • Remove any dirt or grass that may have accumulated around the electric clutch on the engine shaft. • The belt can now be carried out unless: • The engine is stopped. • The ignition key has been removed. • The parking brake is on... no longer felt. • Remove bolt from around the cutter housings and entire deck surface. • Carefully roll the belt over the top of the cutter housing pulleys. • Remove the belt from idler pulley. Have a tight grip on idler arm or ratchet and release slowly. • Park on deck...
User Manual
Page 44
... pulley, between the pulley and guide. Correct as needed. • Replace belt shields on the idler arm and carefully route belt over stationary idler pulley. English-43 Clutch pulley Belt routing, deck belt • Push inward on both mandrel housings and secure with fasteners. MAINTENANCE Deck belt installation NOTE: For ease in installing the deck...
... pulley, between the pulley and guide. Correct as needed. • Replace belt shields on the idler arm and carefully route belt over stationary idler pulley. English-43 Clutch pulley Belt routing, deck belt • Push inward on both mandrel housings and secure with fasteners. MAINTENANCE Deck belt installation NOTE: For ease in installing the deck...
User Manual
Page 45
...(pulley side down) make sure key is installed and align the clutch anti rotation tab into slot on clutch. Engage the parking brake. Transaxle belt English-44 Remove bolt from center of clutch and slide clutch off of the manual). • Unplug clutch from the engine pulley and EZT ...pulleys. Secure clutch, install wire. • Reinstall the deck belt onto the electric clutch belt (see to replace deck belt in this section of engine shaft. • Create slack in this can wrap the belt around the inside of the idler pulley. • Now you can affect cooling ...
...(pulley side down) make sure key is installed and align the clutch anti rotation tab into slot on clutch. Engage the parking brake. Transaxle belt English-44 Remove bolt from center of clutch and slide clutch off of the manual). • Unplug clutch from the engine pulley and EZT ...pulleys. Secure clutch, install wire. • Reinstall the deck belt onto the electric clutch belt (see to replace deck belt in this section of engine shaft. • Create slack in this can wrap the belt around the inside of the idler pulley. • Now you can affect cooling ...
User Manual
Page 52
...use a high grade molybdenum disulfide grease. When lubricating with spirits. Gasoline or other petroleum products must not be replaced. If the belt continues to clean belts. Should this happen, attempt to clean them with grease, unless otherwise stated, use , the machine shall be filled with oil... can Level check General Remove the ignition key to avoid getting lubricant on the belts or the drive surfaces on the belt pulleys. English-51 Lubrication Lubrication Schedule LUBRICATION Lubrication schedule 12/12 Every year 1/52 Every Week 1/365 Every day...
...use a high grade molybdenum disulfide grease. When lubricating with spirits. Gasoline or other petroleum products must not be replaced. If the belt continues to clean belts. Should this happen, attempt to clean them with grease, unless otherwise stated, use , the machine shall be filled with oil... can Level check General Remove the ignition key to avoid getting lubricant on the belts or the drive surfaces on the belt pulleys. English-51 Lubrication Lubrication Schedule LUBRICATION Lubrication schedule 12/12 Every year 1/52 Every Week 1/365 Every day...
User Manual
Page 58
... the electromagnetic coupling has loosened. • The blade switch is faulty or has come off. Mower deck not engaging. • Drive belt for the mower deck has come loose. • Contact for the transmission gears slack or has come loose ,from the cable contact. • The fuse ...
... the electromagnetic coupling has loosened. • The blade switch is faulty or has come off. Mower deck not engaging. • Drive belt for the mower deck has come loose. • Contact for the transmission gears slack or has come loose ,from the cable contact. • The fuse ...
User Manual
Page 70
Date, mtr reading, stamp, sign English-69 Change the air filter's paper cartridge. Change the engine oil filter. 4. Clean/replace the spark plug. 5. Check V-belts. 7. Perform the 25-hour service. 2. Perform the 50-hour service. 3. Check tighten caster wheel axle bolts (every 200 hours). 8. Clean the cooling fins on the engine and transmission. 6. SERVICE JOURNAL Action 100-Hour Service 1.
Date, mtr reading, stamp, sign English-69 Change the air filter's paper cartridge. Change the engine oil filter. 4. Clean/replace the spark plug. 5. Check V-belts. 7. Perform the 25-hour service. 2. Perform the 50-hour service. 3. Check tighten caster wheel axle bolts (every 200 hours). 8. Clean the cooling fins on the engine and transmission. 6. SERVICE JOURNAL Action 100-Hour Service 1.
Parts Manual
Page 15
..., PULLEY BOLT, 5/16 X 5/8, SHOULDER SPRING-FUEL TANK IDLER PULLEY IDLER BUSHING WASHER, 1/4 KNOB W/STUD E-RING, 5/8 GROMMET, RUBBER WASHER #10 FLAT Zd SPACER DECAL, EURO DANGER BELT DECAL, EURO BATTERY WARNING FUEL CAP HCS 3/8-16 X 1, GR8 TIRE GROMMET BOLT, 5/16-18 X 3/4, THREAD FORMING BOLT, 3/8-16 X 1, THREAD FORMING CUTTER HOUSING ASM, INCLUDES: BALL...
..., PULLEY BOLT, 5/16 X 5/8, SHOULDER SPRING-FUEL TANK IDLER PULLEY IDLER BUSHING WASHER, 1/4 KNOB W/STUD E-RING, 5/8 GROMMET, RUBBER WASHER #10 FLAT Zd SPACER DECAL, EURO DANGER BELT DECAL, EURO BATTERY WARNING FUEL CAP HCS 3/8-16 X 1, GR8 TIRE GROMMET BOLT, 5/16-18 X 3/4, THREAD FORMING BOLT, 3/8-16 X 1, THREAD FORMING CUTTER HOUSING ASM, INCLUDES: BALL...
Parts Manual
Page 16
... LINKAGE NUT, 1/4C, THIN NYLOC DECAL, START DECAL, DO NOT TOW DECAL, EXITING MOWER BOLT, 5/16-18 X 1 1/4, THREAD FORM TENSION RELIEF LEVER DAMPENER SWIVEL DECK BELT LOCKWASHER, 3/16 SUPPORT PLATE DECK IDLER ARM WLDMT. MUFFLER MANIFOLD DECAL, SERVICE DECAL, MOTION CONTROL DECAL, SAFETY WARNING MUFFLER CLAMP SUB FRAME POST, NEUTRAL RETURN...
... LINKAGE NUT, 1/4C, THIN NYLOC DECAL, START DECAL, DO NOT TOW DECAL, EXITING MOWER BOLT, 5/16-18 X 1 1/4, THREAD FORM TENSION RELIEF LEVER DAMPENER SWIVEL DECK BELT LOCKWASHER, 3/16 SUPPORT PLATE DECK IDLER ARM WLDMT. MUFFLER MANIFOLD DECAL, SERVICE DECAL, MOTION CONTROL DECAL, SAFETY WARNING MUFFLER CLAMP SUB FRAME POST, NEUTRAL RETURN...
Parts Manual
Page 17
... 539 11 02-73 539 11 02-74 539 11 02-82 TORSION SPRING, DECK LIFT HOURMETER PLUG, EZ OIL DRAIN TANK,FUEL FENDER,CONSOLE BELT SHIELD SHAFT, MOTION, BRAKE ASS'Y MOTION CASTING MOTION BUSHING SPRING, DECK ROD, RIGHT SPRING, DECK ROD, LEFT REAR SEAT SUPPORT FOOTREST TANK SUPPORT...50 - 8 RIM TIRE,COMPLETE RIM SWITCH DECK W/ DECALS FRAME,CHASSIS SEAT SUPPORT W/DECALS DECK HEIGHT ADJUSTOR DECK LIFTER IDLER ARM, PUMP DECAL,POULAN PRO,LH DECAL,POULAN PRO,RH DECAL,POULAN PRO,NOSE MOTION ARM, LEFT MOTION ARM, RIGHT SEAT PLATE CONTROL LEVER, PAINTED FOOTLEVER BRAKE ROD, RIGHT BRAKE ROD, LEFT BYPASS LINKAGE...
... 539 11 02-73 539 11 02-74 539 11 02-82 TORSION SPRING, DECK LIFT HOURMETER PLUG, EZ OIL DRAIN TANK,FUEL FENDER,CONSOLE BELT SHIELD SHAFT, MOTION, BRAKE ASS'Y MOTION CASTING MOTION BUSHING SPRING, DECK ROD, RIGHT SPRING, DECK ROD, LEFT REAR SEAT SUPPORT FOOTREST TANK SUPPORT...50 - 8 RIM TIRE,COMPLETE RIM SWITCH DECK W/ DECALS FRAME,CHASSIS SEAT SUPPORT W/DECALS DECK HEIGHT ADJUSTOR DECK LIFTER IDLER ARM, PUMP DECAL,POULAN PRO,LH DECAL,POULAN PRO,RH DECAL,POULAN PRO,NOSE MOTION ARM, LEFT MOTION ARM, RIGHT SEAT PLATE CONTROL LEVER, PAINTED FOOTLEVER BRAKE ROD, RIGHT BRAKE ROD, LEFT BYPASS LINKAGE...
Parts Manual
Page 18
... PAD, NON-SLIP WIRING HARNESS (NOT SHOWN) NON-SLIP MATTING PULLEY, IDLER MOTION LIMITER CUSHION, CONTROL LEVER CONTROL LEVER NUT 5/8-11 NYLOC SPRING, ROD BRAKE BELT, HYDRO CLUTCH EZT, RIGHT EZT, LEFT PULLEY, ENGINE, BRIGGS FUEL LINE, 5" BUSHING, ELASTOMER ELBOW, TANK GROMMET, FUEL LINE ROD, HINGE KIT, ARMREST DECAL, CUTTING HEIGHT... RESPONSIBILITY SCREW, 10-12 X 3/4, WASHER HEAD SCREW #10-12x3/4 HEX WAS HD ZD SPRING BRACKET BRACKET MOUNTING BLOCK, CABLE TIE WHEEL ASM CHOKE CABLE DECAL, BELT ROUTING THROTTLE CABLE DECAL,WARNING 17
... PAD, NON-SLIP WIRING HARNESS (NOT SHOWN) NON-SLIP MATTING PULLEY, IDLER MOTION LIMITER CUSHION, CONTROL LEVER CONTROL LEVER NUT 5/8-11 NYLOC SPRING, ROD BRAKE BELT, HYDRO CLUTCH EZT, RIGHT EZT, LEFT PULLEY, ENGINE, BRIGGS FUEL LINE, 5" BUSHING, ELASTOMER ELBOW, TANK GROMMET, FUEL LINE ROD, HINGE KIT, ARMREST DECAL, CUTTING HEIGHT... RESPONSIBILITY SCREW, 10-12 X 3/4, WASHER HEAD SCREW #10-12x3/4 HEX WAS HD ZD SPRING BRACKET BRACKET MOUNTING BLOCK, CABLE TIE WHEEL ASM CHOKE CABLE DECAL, BELT ROUTING THROTTLE CABLE DECAL,WARNING 17