User Manual
Page 2
... accidental starting , stopping, or turning on all times. • Only allow the mower deck to plow leaves or other safety devices in a large percentage of the machine. GENERAL OPERATION • Read, understand, and follow all instructions on wet grass. Uneven terrain could cause the machine to the State of grass , leaves or other attachments; Shut off blades, set parking brake, stop engine, and remove keys...
... accidental starting , stopping, or turning on all times. • Only allow the mower deck to plow leaves or other safety devices in a large percentage of the machine. GENERAL OPERATION • Read, understand, and follow all instructions on wet grass. Uneven terrain could cause the machine to the State of grass , leaves or other attachments; Shut off blades, set parking brake, stop engine, and remove keys...
User Manual
Page 3
... turn on a truck or trailer bed with manufacturer's recommended parts, when necessary. • Mower blades are explosive. • Extinguish all times until fueling is an open device. • If fuel ...Clean oil or fuel spillage and remove any adjustments or repairs with the engine running. • Check grass catcher components and the discharge guard frequently and replace with plastic liner. If this is not possible, then refuel such equipment with safe machine operation. SERVICE SAFE HANDLING OF GASOLINE To avoid personal injury or property damage, use extra caution when servicing...
... turn on a truck or trailer bed with manufacturer's recommended parts, when necessary. • Mower blades are explosive. • Extinguish all times until fueling is an open device. • If fuel ...Clean oil or fuel spillage and remove any adjustments or repairs with the engine running. • Check grass catcher components and the discharge guard frequently and replace with plastic liner. If this is not possible, then refuel such equipment with safe machine operation. SERVICE SAFE HANDLING OF GASOLINE To avoid personal injury or property damage, use extra caution when servicing...
User Manual
Page 4
.... Please read and retain this tractor. PRODUCT SPECIFICATIONS Gasoline Capacity and Type: Oil Type (API-SG-SL): Oil Capacity: Spark Plug: Ground Speed (MPH): Charging System: Battery: Blade Torque: 1.25 Gallons Unleaded Regular SAE 30 (above 32°F) SAE 5W-30 (below 32°F) W/ filter W/O filter 56 oz. 48 oz. It has been designed, engineered and manufactured to service or repair this manual. Champion RC12YC (Gap: .030") Forward: 1st 1.1 2nd 2.2 3rd...
.... Please read and retain this tractor. PRODUCT SPECIFICATIONS Gasoline Capacity and Type: Oil Type (API-SG-SL): Oil Capacity: Spark Plug: Ground Speed (MPH): Charging System: Battery: Blade Torque: 1.25 Gallons Unleaded Regular SAE 30 (above 32°F) SAE 5W-30 (below 32°F) W/ filter W/O filter 56 oz. 48 oz. It has been designed, engineered and manufactured to service or repair this manual. Champion RC12YC (Gap: .030") Forward: 1st 1.1 2nd 2.2 3rd...
User Manual
Page 7
... now roll or drive your tractor off skid. • Remove banding holding deflector shield up against tractor. 02465 ADJUSTMENT BOLT FIG. 2 7 TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls) • Press lift lever plunger and raise attachment lift lever to press clutch/brake pedal all instructions in MAINTENANCE section of this manual. ASSEMBLY INSTALL SEAT (See Fig. 2) Adjust seat before tightening adjustment bolt. • Remove adjustment bolt, lock washer and flat...
... now roll or drive your tractor off skid. • Remove banding holding deflector shield up against tractor. 02465 ADJUSTMENT BOLT FIG. 2 7 TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls) • Press lift lever plunger and raise attachment lift lever to press clutch/brake pedal all instructions in MAINTENANCE section of this manual. ASSEMBLY INSTALL SEAT (See Fig. 2) Adjust seat before tightening adjustment bolt. • Remove adjustment bolt, lock washer and flat...
User Manual
Page 8
...; Be sure mower deck is operating properly. ASSEMBLY TO DRIVE TRACTOR OFF SKID (See Operation section for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. CHECK DECK LEVELNESS For best cutting results, mower housing should be properly inflated for leveling). ✓ Check mower and drive belts. See that the brake is properly leveled side-to-side/ front-to "OFF" position. CHECK BRAKE SYSTEM After you start the engine (see that all belt keepers. ✓ Check wiring. Continue with...
...; Be sure mower deck is operating properly. ASSEMBLY TO DRIVE TRACTOR OFF SKID (See Operation section for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. CHECK DECK LEVELNESS For best cutting results, mower housing should be properly inflated for leveling). ✓ Check mower and drive belts. See that the brake is properly leveled side-to-side/ front-to "OFF" position. CHECK BRAKE SYSTEM After you start the engine (see that all belt keepers. ✓ Check wiring. Continue with...
User Manual
Page 10
... various controls and adjustments. LIGHT SWITCH THROTTLE/CHOKE CONTROL CLUTCH/BRAKE PEDAL ATTACHMENT CLUTCH LEVER IGNITION SWITCH ROS "ON" POSITION LIFT LEVER PLUNGER ATTACHMENT LIFT LEVER HEIGHT ADJUSTMENT INDICATOR PARKING BRAKE GEAR SHIFT LEVER 02829 FIG. 4 Our tractors conform to release attachment lift lever when changing its position. ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor. Locks clutch/brake pedal into the brake position. Turns the headlights on and off. Used to engage the mower blades...
... various controls and adjustments. LIGHT SWITCH THROTTLE/CHOKE CONTROL CLUTCH/BRAKE PEDAL ATTACHMENT CLUTCH LEVER IGNITION SWITCH ROS "ON" POSITION LIFT LEVER PLUNGER ATTACHMENT LIFT LEVER HEIGHT ADJUSTMENT INDICATOR PARKING BRAKE GEAR SHIFT LEVER 02829 FIG. 4 Our tractors conform to release attachment lift lever when changing its position. ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor. Locks clutch/brake pedal into the brake position. Turns the headlights on and off. Used to engage the mower blades...
User Manual
Page 11
..." of grass. OPERATION The operation of any adjustments or repairs. HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE (See Fig. 5) Your tractor is approximately 1-1/2 to desired height. • Never use . ment. Always remove key when leaving tractor to prevent unauthorized use choke to stop mower blades,move lever to "DISENGAGED" position. The cutting height range is equipped with thumb and move attachment clutch lever to desired position. ATTACHMENT CLUTCH LEVER "ENGAGED" POSITION THROTTLE/ CHOKE CONTROL LEVER IGNITION KEY "DISENGAGED" POSITION "BRAKE" POSITION PARKING BRAKE...
..." of grass. OPERATION The operation of any adjustments or repairs. HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE (See Fig. 5) Your tractor is approximately 1-1/2 to desired height. • Never use . ment. Always remove key when leaving tractor to prevent unauthorized use choke to stop mower blades,move lever to "DISENGAGED" position. The cutting height range is equipped with thumb and move attachment clutch lever to desired position. ATTACHMENT CLUTCH LEVER "ENGAGED" POSITION THROTTLE/ CHOKE CONTROL LEVER IGNITION KEY "DISENGAGED" POSITION "BRAKE" POSITION PARKING BRAKE...
User Manual
Page 13
... throttle control in the choke ( ) position until the engine runs roughly, then move throttle control to be adjusted for one minute using ethanol or methanol) can damage the fuel system of this manual. COLD WEATHER STARTING ( 50° F and below 32 F) the carburetor fuel mixture may occur. IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING. OPERATION BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL...
... throttle control in the choke ( ) position until the engine runs roughly, then move throttle control to be adjusted for one minute using ethanol or methanol) can damage the fuel system of this manual. COLD WEATHER STARTING ( 50° F and below 32 F) the carburetor fuel mixture may occur. IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING. OPERATION BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL...
User Manual
Page 15
... tractor does not cover items that have been subjected to operator abuse or negligence. IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITE TYPE 15 LUBRICANT SPARINGLY. MAINTENANCE MAINTENANCE SCHEDULE BEFORE EACH USE EVERY 8 HOURS Check Brake Operation T Check Tire Pressure R Check Operator Presence & ROS Systems A Check for Loose Fasteners C Check/Replace Mower Blades T Lubrication Chart 0 Check Battery Level R Clean Battery and Terminals Check Transaxle Cooling Check Mower Levelness Check V-Belts Check Engine Oil Level Change Engine Oil (with maintenance-free...
... tractor does not cover items that have been subjected to operator abuse or negligence. IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITE TYPE 15 LUBRICANT SPARINGLY. MAINTENANCE MAINTENANCE SCHEDULE BEFORE EACH USE EVERY 8 HOURS Check Brake Operation T Check Tire Pressure R Check Operator Presence & ROS Systems A Check for Loose Fasteners C Check/Replace Mower Blades T Lubrication Chart 0 Check Battery Level R Clean Battery and Terminals Check Transaxle Cooling Check Mower Levelness Check V-Belts Check Engine Oil Level Change Engine Oil (with maintenance-free...
User Manual
Page 16
... mower. • To check blade balance, you do not recommend sharpening blade - CHECK REVERSE OPERATION (ROS) SYSTEM • When the engine is balanced. An unbalanced blade will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with the ignition switch in the seat. If either end of tire for balancing blade. Using a blade not approved by turning counterclockwise. • Install new or resharpened blade with a file...
... mower. • To check blade balance, you do not recommend sharpening blade - CHECK REVERSE OPERATION (ROS) SYSTEM • When the engine is balanced. An unbalanced blade will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with the ignition switch in the seat. If either end of tire for balancing blade. Using a blade not approved by turning counterclockwise. • Install new or resharpened blade with a file...
User Manual
Page 17
... use . Check your engine oil level more freely when warm. • Catch oil in the locked position as shown. Check the crankcase oil level before starting in cold weather, they begin to slip from wear. • TRANSAXLE COOLING Keep transaxle free from tractor. • Rinse the battery with plain water and dry. • Clean terminals and battery cable ends with wire brush until the pin is in a suitable container. • Remove oil fill cap...
... use . Check your engine oil level more freely when warm. • Catch oil in the locked position as shown. Check the crankcase oil level before starting in cold weather, they begin to slip from wear. • TRANSAXLE COOLING Keep transaxle free from tractor. • Rinse the battery with plain water and dry. • Clean terminals and battery cable ends with wire brush until the pin is in a suitable container. • Remove oil fill cap...
User Manual
Page 18
... carburetor, replacement is shown in "PRODUCT SPECIFICATIONS" section of this manual. of all foreign matter. • Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with a wire brush or compressed air to keep water out. Spark plug type and gap setting is required. • With engine cool, remove filter and plug fuel line sections. • Place new fuel filter in position in engine or transmission will not run properly using a garden hose or pressure...
... carburetor, replacement is shown in "PRODUCT SPECIFICATIONS" section of this manual. of all foreign matter. • Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with a wire brush or compressed air to keep water out. Spark plug type and gap setting is required. • With engine cool, remove filter and plug fuel line sections. • Place new fuel filter in position in engine or transmission will not run properly using a garden hose or pressure...
User Manual
Page 19
... SERVICE OR ADJUSTMENTS: • Depress clutch/brake pedal fully and set parking brake. • Place gearshift lever in neutral (N) position. • Place attachment clutch in "DISENGAGED" position. • Turn ignition key to "STOP" and remove key. • Make sure the blades and all moving parts have completely stopped. • Disconnect spark plug wire from spark plug and place wire where it cannot come in "DISENGAGED" position. • Move attachment lift lever forward to lower mower to remove...
... SERVICE OR ADJUSTMENTS: • Depress clutch/brake pedal fully and set parking brake. • Place gearshift lever in neutral (N) position. • Place attachment clutch in "DISENGAGED" position. • Turn ignition key to "STOP" and remove key. • Make sure the blades and all moving parts have completely stopped. • Disconnect spark plug wire from spark plug and place wire where it cannot come in "DISENGAGED" position. • Move attachment lift lever forward to lower mower to remove...
User Manual
Page 21
... be replaced without tools. BELT REMOVAL • Place attachment clutch in neutral (N) position. SERVICE AND ADJUSTMENTS TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 18) The mower blade drive belt may also check brake by deflecting belt keepers. • Remove belt from center span keeper and pull belt away from tractor. Remove belt upwards from transaxle pulley by : 1. Park the tractor on a level, dry concrete or paved surface, then brake must lock and skid when you try to its lowest position. • Roll belt off engine pulley...
... be replaced without tools. BELT REMOVAL • Place attachment clutch in neutral (N) position. SERVICE AND ADJUSTMENTS TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 18) The mower blade drive belt may also check brake by deflecting belt keepers. • Remove belt from center span keeper and pull belt away from tractor. Remove belt upwards from transaxle pulley by : 1. Park the tractor on a level, dry concrete or paved surface, then brake must lock and skid when you try to its lowest position. • Roll belt off engine pulley...
User Manual
Page 22
.../department. Insert square key. • Replace washers and snap retaining ring securely in neutral (N) (lock gate) position. SERVICE AND ADJUSTMENTS TRANSAXLE GEAR SHIFT LEVER NEUTRALADJUSTMENT (See Fig. 21) The transaxle should be recharged. (See "BATTERY" in or camber, contact your tractor. FIG. 21 ADJUSTMENT BOLT If "jumper cables" are positioned straight forward, remove steering wheel and reassemble per instructions in rear wheel hub and axle. If damage...
.../department. Insert square key. • Replace washers and snap retaining ring securely in neutral (N) (lock gate) position. SERVICE AND ADJUSTMENTS TRANSAXLE GEAR SHIFT LEVER NEUTRALADJUSTMENT (See Fig. 21) The transaxle should be recharged. (See "BATTERY" in or camber, contact your tractor. FIG. 21 ADJUSTMENT BOLT If "jumper cables" are positioned straight forward, remove steering wheel and reassemble per instructions in rear wheel hub and axle. If damage...
User Manual
Page 23
... REPLACE FUSE Replace with remaining hex bolt and keps nut. The fuse holder is necessary, see engne manual. If adjustment is located behind the dash. TO ADJUST CARBURETOR Your carburetor is necessary, see engine manual. If your engine does not operate properly due to suspected carburetor problems, take your tractor to negative (-) terminal with 20 amp automotive-type plug-in the Repair Parts section. 23 See electrical wiring diagram in fuse. Before connecting battery, remove metal...
... REPLACE FUSE Replace with remaining hex bolt and keps nut. The fuse holder is necessary, see engne manual. If adjustment is located behind the dash. TO ADJUST CARBURETOR Your carburetor is necessary, see engine manual. If your engine does not operate properly due to suspected carburetor problems, take your tractor to negative (-) terminal with 20 amp automotive-type plug-in the Repair Parts section. 23 See electrical wiring diagram in fuse. Before connecting battery, remove metal...
User Manual
Page 24
... a period of oil through spark plug hole(s) into cylinder(s). • Turn ignition key to "START" position for storage. • After a period of time in storage, battery may occur. • Use fresh fuel next season. OTHER • Do not store gasoline from dust and dirt. • Cover your tractor indoors and cover it run until the fuel lines and carburetor are securely fastened. IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS...
... a period of oil through spark plug hole(s) into cylinder(s). • Turn ignition key to "START" position for storage. • After a period of time in storage, battery may occur. • Use fresh fuel next season. OTHER • Do not store gasoline from dust and dirt. • Cover your tractor indoors and cover it run until the fuel lines and carburetor are securely fastened. IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS...
User Manual
Page 25
...11. Carburetor out of grass, leaves and trash under mower. 4. Adjust throttle control. 3. Clean engine air screen/fins. 12. Check all wiring. 9. Excessive vibration 1. Replace blade. Tighten loose part(s). Bad spark plug. 5. Fill fuel tank. 2. Weak or dead battery. 4. Engine valves out of mower housing. 4. Faulty ignition switch. 8. Disengage attachment clutch. 3. Recharge or replace battery. 4. Check/replace ignition switch. 8. Recharge or replace battery. 2. Low oil level/dirty oil. 6. Clean underside of adjustment. 1. Clean and regap or change oil...
...11. Carburetor out of grass, leaves and trash under mower. 4. Adjust throttle control. 3. Clean engine air screen/fins. 12. Check all wiring. 9. Excessive vibration 1. Replace blade. Tighten loose part(s). Bad spark plug. 5. Fill fuel tank. 2. Weak or dead battery. 4. Engine valves out of mower housing. 4. Faulty ignition switch. 8. Disengage attachment clutch. 3. Recharge or replace battery. 4. Check/replace ignition switch. 8. Recharge or replace battery. 2. Low oil level/dirty oil. 6. Clean underside of adjustment. 1. Clean and regap or change oil...
User Manual
Page 26
.... Battery will not rotate 1. Clean around mandrels. 1. Replace mower drive belt. 3. Engine speed too slow. 2. Engine throttle control not set between half and full speed (fast) position before stopping engine. 26 Level mower deck. 5. Replace blade. TROUBLESHOOTING POINTS PROBLEM CAUSE Engine dies when tractor is "OFF". 2. Low/uneven tire air pressure. 6. Engine "backfires" when 1. Move throttle control between half and turning engine "OFF" full speed (fast) position before mowing. 4. See Operation section. 1. If not corrected, contact an authorized service...
.... Battery will not rotate 1. Clean around mandrels. 1. Replace mower drive belt. 3. Engine speed too slow. 2. Engine throttle control not set between half and full speed (fast) position before stopping engine. 26 Level mower deck. 5. Replace blade. TROUBLESHOOTING POINTS PROBLEM CAUSE Engine dies when tractor is "OFF". 2. Low/uneven tire air pressure. 6. Engine "backfires" when 1. Move throttle control between half and turning engine "OFF" full speed (fast) position before mowing. 4. See Operation section. 1. If not corrected, contact an authorized service...
User Manual
Page 27
... in replacing parts, any power equipment unit or attachment are belts, blades, blade adapters, normal wear, normal adjustments, standard hardware and normal maintenance. 7. This Warranty is a limited Warranty within the meaning of that this Warranty, please contact: Poulan Outdoor Products Customer Service Dept. 1030 Stevens Creek Road Augusta, GA 30907 USA In Canada contact: Poulan 5855 Terry Fox Way Mississauga, Ontario L5V 3E4 giving the model number, serial number and...
... in replacing parts, any power equipment unit or attachment are belts, blades, blade adapters, normal wear, normal adjustments, standard hardware and normal maintenance. 7. This Warranty is a limited Warranty within the meaning of that this Warranty, please contact: Poulan Outdoor Products Customer Service Dept. 1030 Stevens Creek Road Augusta, GA 30907 USA In Canada contact: Poulan 5855 Terry Fox Way Mississauga, Ontario L5V 3E4 giving the model number, serial number and...