User Manual
Page 2
...extra caution. Use common sense when towing. Too heavy of a load, while on the ground. • Do not mow near rotating parts or under the machine. WARNING Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of bystanders ... to roll over. • Use extra care while operating machine with grass catchers or other reproductive harm. Tires can touch hot exhaust / engine parts and burn. GENERAL OPERATION • Read, understand, and follow all instructions on wet grass. SAFETY RULES Safe Operation Practices for all times. ...
...extra caution. Use common sense when towing. Too heavy of a load, while on the ground. • Do not mow near rotating parts or under the machine. WARNING Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of bystanders ... to roll over. • Use extra care while operating machine with grass catchers or other reproductive harm. Tires can touch hot exhaust / engine parts and burn. GENERAL OPERATION • Read, understand, and follow all instructions on wet grass. SAFETY RULES Safe Operation Practices for all times. ...
User Manual
Page 3
...; Do not mow in the watchful care of the mowing area and in the mowing area for towing. TOWING • Tow only with manufacturer's recommended parts, when necessary. • Mower blades are often attracted to stop or shift while on the slope. • Avoid starting, stopping, or turning on clothing, change...
...; Do not mow in the watchful care of the mowing area and in the mowing area for towing. TOWING • Tow only with manufacturer's recommended parts, when necessary. • Mower blades are often attracted to stop or shift while on the slope. • Avoid starting, stopping, or turning on clothing, change...
User Manual
Page 5
... REMOVING TRACTOR FROM SKID TO CHECK BATTERY (See Fig. 1) • Lift seat to press clutch/brake pedal all four panels of carton. UNASSEMBLED PARTS Keys Slope Sheet (2) Keys ASSEMBLY Your new tractor has been assembled at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for ...are in position. fortable position is mentioned in this manual. TO REMOVE TRACTOR FROM CARTON UNPACK CARTON • Remove all accessible loose parts and parts cartons from carton . • Cut along dotted lines on label (label is located between terminals) charge battery for minimum of one...
... REMOVING TRACTOR FROM SKID TO CHECK BATTERY (See Fig. 1) • Lift seat to press clutch/brake pedal all four panels of carton. UNASSEMBLED PARTS Keys Slope Sheet (2) Keys ASSEMBLY Your new tractor has been assembled at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for ...are in position. fortable position is mentioned in this manual. TO REMOVE TRACTOR FROM CARTON UNPACK CARTON • Remove all accessible loose parts and parts cartons from carton . • Cut along dotted lines on label (label is located between terminals) charge battery for minimum of one...
User Manual
Page 6
... figures that follow all controls, their location and function. PLEASE REVIEW THE FOLLOWING CHECKLIST: ✓ All assembly instructions have been completed. ✓ No remaining loose parts in carton. ✓ Battery is properly prepared and charged. ✓ Seat is filled with fresh, clean, regular unleaded gasoline. ✓ Become familiar with the instructions...
... figures that follow all controls, their location and function. PLEASE REVIEW THE FOLLOWING CHECKLIST: ✓ All assembly instructions have been completed. ✓ No remaining loose parts in carton. ✓ Battery is properly prepared and charged. ✓ Seat is filled with fresh, clean, regular unleaded gasoline. ✓ Become familiar with the instructions...
User Manual
Page 14
... hole in the engine "ON" position and the attachment clutch engaged, any maintenance. torque). IMPORTANT: Special blade bolt is maintenance free. NOTE: Protect your local parts dealer. Do not attempt to blades. Using a blade not approved by the manufacturer of your tractor is heat treated. BLADE REMOVAL (See Fig. 14) •...
... hole in the engine "ON" position and the attachment clutch engaged, any maintenance. torque). IMPORTANT: Special blade bolt is maintenance free. NOTE: Protect your local parts dealer. Do not attempt to blades. Using a blade not approved by the manufacturer of your tractor is heat treated. BLADE REMOVAL (See Fig. 14) •...
User Manual
Page 16
... cool, remove filter and plug fuel line sections. • Place new fuel filter in position in one year. CAUTION: Avoid all pinch points and movable parts (See Fig. 17) • Keep finished surfaces and wheels free of all foreign matter. • Clean debris from steering plate. We do not recommend using...
... cool, remove filter and plug fuel line sections. • Place new fuel filter in position in one year. CAUTION: Avoid all pinch points and movable parts (See Fig. 17) • Keep finished surfaces and wheels free of all foreign matter. • Clean debris from steering plate. We do not recommend using...
User Manual
Page 17
... until it cannot come in "DISENGAGED" position. • Lower attachment lift lever to "STOP" and remove key. • Make sure the blades and all moving parts have completely stopped. • Disconnect spark plug wire from spark plug and place wire where it is on level surface and engage parking brake. •...
... until it cannot come in "DISENGAGED" position. • Lower attachment lift lever to "STOP" and remove key. • Make sure the blades and all moving parts have completely stopped. • Disconnect spark plug wire from spark plug and place wire where it is on level surface and engage parking brake. •...
User Manual
Page 21
..., retaining ring and washers to contact both batteries. Keep sparks, flame and smoking materials away from both terminals at the same time. If your local parts dealer. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. If damage has occurred to prevent sparking from your battery is needed to get...
..., retaining ring and washers to contact both batteries. Keep sparks, flame and smoking materials away from both terminals at the same time. If your local parts dealer. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. If damage has occurred to prevent sparking from your battery is needed to get...
User Manual
Page 22
... not be necessary. TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 35) • Raise hood. • Unsnap headlight wire connector. • Stand in the Repair Parts section. TO REPLACE FUSE Replace with 20 amp automotive-type plug-in the backside of the grill. • Replace bulb in holder and push bulb...
... not be necessary. TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 35) • Raise hood. • Unsnap headlight wire connector. • Stand in the Repair Parts section. TO REPLACE FUSE Replace with 20 amp automotive-type plug-in the backside of the grill. • Replace bulb in holder and push bulb...
User Manual
Page 23
...is to be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMINALS" in the Maintenance section of this manual). Inspect moving parts for winter storage. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE. • Empty the fuel tank by starting...; Be sure that does not retain moisture. ENGINE FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. TRACTOR Remove mower from one ounce of this manual). • Lubricate...
...is to be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMINALS" in the Maintenance section of this manual). Inspect moving parts for winter storage. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE. • Empty the fuel tank by starting...; Be sure that does not retain moisture. ENGINE FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. TRACTOR Remove mower from one ounce of this manual). • Lubricate...
User Manual
Page 25
...5. Poor grass discharge Headlight(s) not working (if so equipped) 1. Shift to run when operator leaves seat with blades listed in parts manual. 11. Blades improperly installed. 9. Turn switch "ON". 2. Check wiring and connections. 5. See "TO REMOVE WHEEL" ... 3. TROUBLESHOOTING PROBLEM Excessive vibration CAUSE 1. Worn, bent or loose blade. 2. Bent blade mandrel. 3. CORRECTION 1. Replace blade. Tighten loose part(s). Faulty operator-safety presence control system. 1. Poor cut - uneven Mower blades will not charge 1. Worn, bent or loose blade. 2. ...
...5. Poor grass discharge Headlight(s) not working (if so equipped) 1. Shift to run when operator leaves seat with blades listed in parts manual. 11. Blades improperly installed. 9. Turn switch "ON". 2. Check wiring and connections. 5. See "TO REMOVE WHEEL" ... 3. TROUBLESHOOTING PROBLEM Excessive vibration CAUSE 1. Worn, bent or loose blade. 2. Bent blade mandrel. 3. CORRECTION 1. Replace blade. Tighten loose part(s). Faulty operator-safety presence control system. 1. Poor cut - uneven Mower blades will not charge 1. Worn, bent or loose blade. 2. ...
Parts List
Page 1
ALWAYS WEAR EYE PROTECTION DURING OPERATION Visit our website: www.poulan-pro.com 413438 Rev 2 02.07.08 TH Printed in serious injury. IMPORTANT MANUAL Do Not Throw Away 03076 Illustrated Parts List MODEL: 96042003501 PB19546LT LAWN TRACTOR WARNING: Read this Manual and follow all Warnings and Safety Instructions. Failure to do so can result in U.S.A.
ALWAYS WEAR EYE PROTECTION DURING OPERATION Visit our website: www.poulan-pro.com 413438 Rev 2 02.07.08 TH Printed in serious injury. IMPORTANT MANUAL Do Not Throw Away 03076 Illustrated Parts List MODEL: 96042003501 PB19546LT LAWN TRACTOR WARNING: Read this Manual and follow all Warnings and Safety Instructions. Failure to do so can result in U.S.A.
Parts List
Page 2
...OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE WIRING INSULATED CLIPS SPEED. TO PROPERLY SECURE YOUR WIRING. 02836 2 REPAIR PARTS TRACTOR - - AS THE ENGINE IS WERE REMOVED FOR SERVICING OF SPEEDED UP, THE LIGHTS UNIT, THEY SHOULD BE REPLACED WILL BECOME ...THEIR BRIGHTEST. MODEL NUMBER PB19546LT (96042003501), PRODUCT NO. 960 42 00-35 SCHEMATIC 02836_193374 / 390 BATTERY SOLENOID STARTER RED A RED RED M AMMETER (OPTIONAL) FUSE BS M G...
...OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE WIRING INSULATED CLIPS SPEED. TO PROPERLY SECURE YOUR WIRING. 02836 2 REPAIR PARTS TRACTOR - - AS THE ENGINE IS WERE REMOVED FOR SERVICING OF SPEEDED UP, THE LIGHTS UNIT, THEY SHOULD BE REPLACED WILL BECOME ...THEIR BRIGHTEST. MODEL NUMBER PB19546LT (96042003501), PRODUCT NO. 960 42 00-35 SCHEMATIC 02836_193374 / 390 BATTERY SOLENOID STARTER RED A RED RED M AMMETER (OPTIONAL) FUSE BS M G...
Parts List
Page 3
MODEL NUMBER PB19546LT (96042003501), PRODUCT NO. 960 42 00-35 7 11 16 4 9 8 43 20 1 12 5 6 13 5 2 14 KEY NO. 1 2 3 4 5 6 7 8 9 PART NO. 402015 408834 186164 408794 411174 170563 413417 411658 172740 DESCRIPTION Decal Oper Decal Eng. inches 1 inch = 25.4 mm 3 DESCRIPTION 59192 ...Sealant, Tire (10 oz. Decal Hood LH Decal Side Panel Logo Decal Lwr Dash Decal Warning, Keep Hand Away Decal Replacement Parts Decal Fender Warn S/F Decal Fender Logo KEY PART NO. Tube) NOTE: All component dimensions given in U.S. NO. 11 172743 12 408948 13 408949 14 160396 16 186163 20...
MODEL NUMBER PB19546LT (96042003501), PRODUCT NO. 960 42 00-35 7 11 16 4 9 8 43 20 1 12 5 6 13 5 2 14 KEY NO. 1 2 3 4 5 6 7 8 9 PART NO. 402015 408834 186164 408794 411174 170563 413417 411658 172740 DESCRIPTION Decal Oper Decal Eng. inches 1 inch = 25.4 mm 3 DESCRIPTION 59192 ...Sealant, Tire (10 oz. Decal Hood LH Decal Side Panel Logo Decal Lwr Dash Decal Warning, Keep Hand Away Decal Replacement Parts Decal Fender Warn S/F Decal Fender Logo KEY PART NO. Tube) NOTE: All component dimensions given in U.S. NO. 11 172743 12 408948 13 408949 14 160396 16 186163 20...
Parts List
Page 5
... Switch Ign Key Ign Molded Generic Switch Light/Reset Harness Ign Screw 1/4-20 unc x 1/2 Cover Terminal Red Solenoid Screw 5/16-18 x 3/4 Harness Ign. MODEL NUMBER PB19546LT (96042003501), PRODUCT NO. 960 42 00-35 ELECTRICAL KEY PART NO. REPAIR PARTS TRACTOR - -
... Switch Ign Key Ign Molded Generic Switch Light/Reset Harness Ign Screw 1/4-20 unc x 1/2 Cover Terminal Red Solenoid Screw 5/16-18 x 3/4 Harness Ign. MODEL NUMBER PB19546LT (96042003501), PRODUCT NO. 960 42 00-35 ELECTRICAL KEY PART NO. REPAIR PARTS TRACTOR - -
Parts List
Page 7
NO. Fender Crgo. MODEL NUMBER PB19546LT (96042003501), PRODUCT NO. 960 42 00-35 CHASSIS KEY PART NO. Dash Lower Bolt Fin Hex 5/16-18 x 1-1/4 Insert Grille Nut Lock Hex Flange 5/16-18 Console Asm. Deck Lift Rod Pivot Hood Bezel Grille ... LH Stud Fastener Screw Thd Roll 1/4-20 x 5/8 Bolt Shoulder 5/16-18 Spacer Fender Nut center Lock 5/16-18 NOTE: All component dimensions given in U.S. REPAIR PARTS TRACTOR - - DESCRIPTION 2 194263 5 197783X428 14 183393X428 15 183834X599 18 183828 25 183835X599 36 17060512 37 193218X428 68 17490508 130 191611 137 184921 138 193224X428 150...
NO. Fender Crgo. MODEL NUMBER PB19546LT (96042003501), PRODUCT NO. 960 42 00-35 CHASSIS KEY PART NO. Dash Lower Bolt Fin Hex 5/16-18 x 1-1/4 Insert Grille Nut Lock Hex Flange 5/16-18 Console Asm. Deck Lift Rod Pivot Hood Bezel Grille ... LH Stud Fastener Screw Thd Roll 1/4-20 x 5/8 Bolt Shoulder 5/16-18 Spacer Fender Nut center Lock 5/16-18 NOTE: All component dimensions given in U.S. REPAIR PARTS TRACTOR - - DESCRIPTION 2 194263 5 197783X428 14 183393X428 15 183834X599 18 183828 25 183835X599 36 17060512 37 193218X428 68 17490508 130 191611 137 184921 138 193224X428 150...
Parts List
Page 9
.... Cover, Foot Pedal Bolt Pulley Idler Flat Lock Nut 3/8-16 Idler V-Groove V-Belt, Drive Pulley Transaxle Shaft Asm. inches 1 inch = 25.4 mm 9 REPAIR PARTS TRACTOR - - NO. 159 76020412 160 169484 161 195403 162 195785 165 196212 166 197290 167 405257 172 197657 174 197289 175 198981 176 196214 178 ... Lock Hex Flange 5/16-18 Screw 5/16-18 x 3/4 Arm Shift Bolt 1/4-20 unf Gr. 8 w/Patch Washer Lock Hvy Helical 1/4 Washer 9/32 x 3/4 x 10 Ga. MODEL NUMBER PB19546LT (96042003501), PRODUCT NO. 960 42 00-35 DRIVE KEY PART NO. Washer 25/32 x 1-5/8 x 16 Ga.
.... Cover, Foot Pedal Bolt Pulley Idler Flat Lock Nut 3/8-16 Idler V-Groove V-Belt, Drive Pulley Transaxle Shaft Asm. inches 1 inch = 25.4 mm 9 REPAIR PARTS TRACTOR - - NO. 159 76020412 160 169484 161 195403 162 195785 165 196212 166 197290 167 405257 172 197657 174 197289 175 198981 176 196214 178 ... Lock Hex Flange 5/16-18 Screw 5/16-18 x 3/4 Arm Shift Bolt 1/4-20 unf Gr. 8 w/Patch Washer Lock Hvy Helical 1/4 Washer 9/32 x 3/4 x 10 Ga. MODEL NUMBER PB19546LT (96042003501), PRODUCT NO. 960 42 00-35 DRIVE KEY PART NO. Washer 25/32 x 1-5/8 x 16 Ga.
Parts List
Page 11
...x 7/8 x 16 Ga. 97 17670412 Screw 1/4-20 x 3/4 NOTE: All component dimensions given in accordance with SAE J1995 (Revision 2002-5). REPAIR PARTS TRACTOR - - Due to -engine variability. Actual gross engine power will not develop the rated gross power when used in a given piece of ...Torque Rating Procedure), and rating performance has been obtained and corrected in U.S. NO. DESCRIPTION 1 ------ MODEL NUMBER PB19546LT (96042003501), PRODUCT NO. 960 42 00-35 ENGINE KEY PART NO. inches 1 inch = 25.4 mm Engine Power Rating Information The gross power rating for this Series ...
...x 7/8 x 16 Ga. 97 17670412 Screw 1/4-20 x 3/4 NOTE: All component dimensions given in accordance with SAE J1995 (Revision 2002-5). REPAIR PARTS TRACTOR - - Due to -engine variability. Actual gross engine power will not develop the rated gross power when used in a given piece of ...Torque Rating Procedure), and rating performance has been obtained and corrected in U.S. NO. DESCRIPTION 1 ------ MODEL NUMBER PB19546LT (96042003501), PRODUCT NO. 960 42 00-35 ENGINE KEY PART NO. inches 1 inch = 25.4 mm Engine Power Rating Information The gross power rating for this Series ...
Parts List
Page 13
REPAIR PARTS TRACTOR - - MODEL NUMBER PB19546LT (96042003501), PRODUCT NO. 960 42 00-35 MOWER DECK KEY PART NO. Arm Acutator CL Cable Lever Control CL Cable Stud Fastener Nut Lock Hex Flange Spring Plunger Actuator Bearing Control Lever Clutch Screw Hexwsh Thdr 3/8-... 1/4-20 x 5/8 Bracket Clutch Cable Arm, Idler Spacer, Retainer Screw Hexwsh Thd 3/8-16 x 1 Guard, Tuv Idler (94) Arm Brake Mower Arm Brake Mower Linkage Brake KEY PART NO. DESCRIPTION 67 198398X421 68 405143 69 72140505 70 198332 86 197798 87 197802 113 17000510 116 4898H 117 188606 118 73930600 119 19121414 122...
REPAIR PARTS TRACTOR - - MODEL NUMBER PB19546LT (96042003501), PRODUCT NO. 960 42 00-35 MOWER DECK KEY PART NO. Arm Acutator CL Cable Lever Control CL Cable Stud Fastener Nut Lock Hex Flange Spring Plunger Actuator Bearing Control Lever Clutch Screw Hexwsh Thdr 3/8-... 1/4-20 x 5/8 Bracket Clutch Cable Arm, Idler Spacer, Retainer Screw Hexwsh Thd 3/8-16 x 1 Guard, Tuv Idler (94) Arm Brake Mower Arm Brake Mower Linkage Brake KEY PART NO. DESCRIPTION 67 198398X421 68 405143 69 72140505 70 198332 86 197798 87 197802 113 17000510 116 4898H 117 188606 118 73930600 119 19121414 122...
Parts List
Page 14
... 11/32 x 2-3/8 x 12 Ga. Nut Lock Flg 3/8-16 unc Washer Hardened .793 x 1.637 x .060 KEY PART NO. Steering Bolt 5/16-18 x 4.5 Gr. 5 NOTE: All component dimensions given in U.S. NO. 54 74760636 55 ...T5304-75 Cap, Spindle Washer 25/32 x 1-1/4 x 16 Ga. MODEL NUMBER PB19546LT (96042003501), PRODUCT NO. 960 42 00-35 STEERING 63 57 STEERING TEX? LT KEY PART NO. NO. 1 186093X428 2 184706 4 403087 5 403088 6 6266H 7 121748X...
... 11/32 x 2-3/8 x 12 Ga. Nut Lock Flg 3/8-16 unc Washer Hardened .793 x 1.637 x .060 KEY PART NO. Steering Bolt 5/16-18 x 4.5 Gr. 5 NOTE: All component dimensions given in U.S. NO. 54 74760636 55 ...T5304-75 Cap, Spindle Washer 25/32 x 1-1/4 x 16 Ga. MODEL NUMBER PB19546LT (96042003501), PRODUCT NO. 960 42 00-35 STEERING 63 57 STEERING TEX? LT KEY PART NO. NO. 1 186093X428 2 184706 4 403087 5 403088 6 6266H 7 121748X...