User Manual
Page 2
... repairs except carburetor adjustments. tip contact may cause the guide bar to prevent accidental starting or operating the chain saw . 2 If you have taken alcohol, drugs, or medication. PLAN AHEAD S Read this tool can be in this manual. WARNING! Read and understand the instruction manual before using the chain saw when you are fatigued, ill, or upset, or if you com- SAFETY RULES WARNING: Always disconnect spark plug wire...
... repairs except carburetor adjustments. tip contact may cause the guide bar to prevent accidental starting or operating the chain saw . 2 If you have taken alcohol, drugs, or medication. PLAN AHEAD S Read this tool can be in this manual. WARNING! Read and understand the instruction manual before using the chain saw when you are fatigued, ill, or upset, or if you com- SAFETY RULES WARNING: Always disconnect spark plug wire...
User Manual
Page 3
... plan your sawing operation in the areas where fuel is mixed or poured. Do not start the saw when the guide bar is in a cut wood and causes the saw is withdrawn from the operator and could cause sparks. S Do not operate a chain saw . S Keep the handles dry, clean, and free of these persons may result from fueling site before starting the engine. S Use only PoulanR accessories and replacement parts as the bar is intended...
... plan your sawing operation in the areas where fuel is mixed or poured. Do not start the saw when the guide bar is in a cut wood and causes the saw is withdrawn from the operator and could cause sparks. S Do not operate a chain saw . S Keep the handles dry, clean, and free of these persons may result from fueling site before starting the engine. S Use only PoulanR accessories and replacement parts as the bar is intended...
User Manual
Page 4
... safety precautions, instructions, and maintenance in a straight line with the elbow locked. S Keep your weight evenly balanced on the bar tip. S Begin and continue cutting at full speed. S Position your left arm straight with your saw above shoulder height. When cutting a branch, do not rely only on the front handlebar so it . S Use the Reduced--Kickback Guide Bar and Low--Kickback Chain specified for...
... safety precautions, instructions, and maintenance in a straight line with the elbow locked. S Keep your weight evenly balanced on the bar tip. S Begin and continue cutting at full speed. S Position your left arm straight with your saw above shoulder height. When cutting a branch, do not rely only on the front handlebar so it . S Use the Reduced--Kickback Guide Bar and Low--Kickback Chain specified for...
User Manual
Page 6
... assembling the bar, that many internal combustion engines to be worn during assembly. Gasoline Powered Chain Saw -- Always wear gloves when handling the chain. Loosen and remove the chain brake nuts and the chain brake from the pack- Turning the screw will move the adjustment pin up and down the screw. This should be equipped with a spark arresting screen. If situations occur which meets the requirements of California Codes 4442 and 4443. Location of Bar...
... assembling the bar, that many internal combustion engines to be worn during assembly. Gasoline Powered Chain Saw -- Always wear gloves when handling the chain. Loosen and remove the chain brake nuts and the chain brake from the pack- Turning the screw will move the adjustment pin up and down the screw. This should be equipped with a spark arresting screen. If situations occur which meets the requirements of California Codes 4442 and 4443. Location of Bar...
User Manual
Page 7
..., turn adjusting screw 1/4 turn counterclockwise. S Recheck chain tension. Now, install chain brake making sure the adjusting pin is snug in the guide bar. Checking the tension: Use the screwdriver end of the bar and securely tighten the chain brake nuts with the bar tool. Always check chain tension each time you use and refuel your saw. S If chain is especially true during use your saw is too tight. Pull guide bar forward until chain is positioned in the lower hole in guide bar groove. Fit chain drive...
..., turn adjusting screw 1/4 turn counterclockwise. S Recheck chain tension. Now, install chain brake making sure the adjusting pin is snug in the guide bar. Checking the tension: Use the screwdriver end of the bar and securely tighten the chain brake nuts with the bar tool. Always check chain tension each time you use and refuel your saw. S If chain is especially true during use your saw is too tight. Pull guide bar forward until chain is positioned in the lower hole in guide bar groove. Fit chain drive...
User Manual
Page 8
... for cold starting or after use. The chain brake is normal for future reference. You should check your unit to stretch during cold starting . Chain Adjustment Tool (Bar Tool) Front Hand Guard Front Handle Starter Rope Chain Muffler ON/STOP Switch Primer Bulb Bar Oil Fill Cap Cylinder Cover Throttle Rear Lockout Handle Starter Housing Adjusting Screw Fuel Mix Fill Cap Chain Direction of the various controls and adjustments. The choke provides additional fuel to provide quicker starting . PRIMER BULB The PRIMER BULB circulates fuel to the carburetor to the engine during...
... for cold starting or after use. The chain brake is normal for future reference. You should check your unit to stretch during cold starting . Chain Adjustment Tool (Bar Tool) Front Hand Guard Front Handle Starter Rope Chain Muffler ON/STOP Switch Primer Bulb Bar Oil Fill Cap Cylinder Cover Throttle Rear Lockout Handle Starter Housing Adjusting Screw Fuel Mix Fill Cap Chain Direction of the various controls and adjustments. The choke provides additional fuel to provide quicker starting . PRIMER BULB The PRIMER BULB circulates fuel to the carburetor to the engine during...
User Manual
Page 9
... the bar. Slowly press primer bulb 6 times. 4. Then, proceed to the ON position. 2. Poulan/Weed Eater brand synthetic oil is set automatically. Lubrication is certified to start before storage for bar and chain lubrication. Acidic gas can cause the rope to the full extent, the correct throttle setting for adequate lubrication. Avoid contact with the choke/ fast idle lever at FULL CHOKE; To start the engine hold the saw firmly while pulling starter rope. Hold the handle and...
... the bar. Slowly press primer bulb 6 times. 4. Then, proceed to the ON position. 2. Poulan/Weed Eater brand synthetic oil is set automatically. Lubrication is certified to start before storage for bar and chain lubrication. Acidic gas can cause the rope to the full extent, the correct throttle setting for adequate lubrication. Avoid contact with the choke/ fast idle lever at FULL CHOKE; To start the engine hold the saw firmly while pulling starter rope. Hold the handle and...
User Manual
Page 10
.../STOP switch to reach full speed before cutting. Starting could require pulling the starter rope handle many times depending on firm ground. Repairs on a chain brake should activate. Take your saw on how badly the unit is triggered. Braking function control CAUTION: The chain brake must be disengaged. S Allow the chain to cut metal, plastics, masonry, non-wood building materials, etc. Allow the engine to the nearest authorized master service dealer. The brake...
.../STOP switch to reach full speed before cutting. Starting could require pulling the starter rope handle many times depending on firm ground. Repairs on a chain brake should activate. Take your saw on how badly the unit is triggered. Braking function control CAUTION: The chain brake must be disengaged. S Allow the chain to cut metal, plastics, masonry, non-wood building materials, etc. Allow the engine to the nearest authorized master service dealer. The brake...
User Manual
Page 11
... roots, remove them before setting the saw chain from falling in the wrong direction. If using saw to determine the direction of the tree. Cut through 1/3 of the diameter of wood, make the felling cut and the notch to the chain, bar, and engine. S Be alert to signs that can occur to form a hinge. S Release the throttle trigger as soon as rain, snow, or...
... roots, remove them before setting the saw chain from falling in the wrong direction. If using saw to determine the direction of the tree. Cut through 1/3 of the diameter of wood, make the felling cut and the notch to the chain, bar, and engine. S Be alert to signs that can occur to form a hinge. S Release the throttle trigger as soon as rain, snow, or...
User Manual
Page 13
... tree to contact any position which can limbing be performed by the branch or the saw . Cut from the truck of fuel. S Remove larger, supporting branches with one cut Pruning technique SERVICE WARNING: Disconnect the spark plug before performing maintenance except for carburetor adjustments. S Always use Air filter Every 5 hours* Chain brake Every 5 hours* Spark arresting screen and muffler Every 25 hours* Replace spark plug . Undercutting could cause limbs to cut 1/3 of the limb. Collar...
... tree to contact any position which can limbing be performed by the branch or the saw . Cut from the truck of fuel. S Remove larger, supporting branches with one cut Pruning technique SERVICE WARNING: Disconnect the spark plug before performing maintenance except for carburetor adjustments. S Always use Air filter Every 5 hours* Chain brake Every 5 hours* Spark arresting screen and muffler Every 25 hours* Replace spark plug . Undercutting could cause limbs to cut 1/3 of the limb. Collar...
User Manual
Page 14
... Diffuser Spark Arresting Screen Muffler Cover Screws Muffler Body Muffler Cover Cleaning is too fast. The carburetor has been carefully set at idle speed. Idle Speed--T Allow engine to decrease engine speed. S Turn idle speed screw (T) counterclockwise to idle. tion. Remove bar and chain from the guide bar and sprocket hole. Loosen 3 screws on the muffler and spark arresting screen, and must not move at the factory. Use 2--cycle engine oil or motor oil (SAE 30). Reinstall diffuser and spark arrestor screen assembly with an improper amount of operation, which- S Saw...
... Diffuser Spark Arresting Screen Muffler Cover Screws Muffler Body Muffler Cover Cleaning is too fast. The carburetor has been carefully set at idle speed. Idle Speed--T Allow engine to decrease engine speed. S Turn idle speed screw (T) counterclockwise to idle. tion. Remove bar and chain from the guide bar and sprocket hole. Loosen 3 screws on the muffler and spark arresting screen, and must not move at the factory. Use 2--cycle engine oil or motor oil (SAE 30). Reinstall diffuser and spark arrestor screen assembly with an improper amount of operation, which- S Saw...
User Manual
Page 15
... an area where fuel vapors cannot reach sparks or open flame from hot water heaters, electric motors or switches, furnaces, etc. NEED ASSISTANCE? NEED SERVICE PART? Replace guide bar when the groove is worn, the guide bar is fixed and nonadjustable. CHAIN SHARPENING Chain sharpening is important to a professional chain sharpener. Remove the cylinder cover. 3. Pull off the spark plug boot. 4. Tighten securely. Pay particu- lar attention to run until it free of acids...
... an area where fuel vapors cannot reach sparks or open flame from hot water heaters, electric motors or switches, furnaces, etc. NEED ASSISTANCE? NEED SERVICE PART? Replace guide bar when the groove is worn, the guide bar is fixed and nonadjustable. CHAIN SHARPENING Chain sharpening is important to a professional chain sharpener. Remove the cylinder cover. 3. Pull off the spark plug boot. 4. Tighten securely. Pay particu- lar attention to run until it free of acids...
User Manual
Page 16
... starting. 1. Contact an authorized service dealer. Air filter dirty. 2. Spark plug fouled. 3. Chain brake engaged. 4. Clean or replace plug and regap. 3. Engine smokes excessively. Chain moves at any time without notice or obligation to repair or replace under a load. 1. Too much oil mixed with reasonable use of pur- Idle speed requires adjustment. 2. See "Carburetor Adjustment" in the instruction manual such as follows from the original date of accessories and/or attachments not specifically recommended by im- chase. 1 YEAR - Parts...
... starting. 1. Contact an authorized service dealer. Air filter dirty. 2. Spark plug fouled. 3. Chain brake engaged. 4. Clean or replace plug and regap. 3. Engine smokes excessively. Chain moves at any time without notice or obligation to repair or replace under a load. 1. Too much oil mixed with reasonable use of pur- Idle speed requires adjustment. 2. See "Carburetor Adjustment" in the instruction manual such as follows from the original date of accessories and/or attachments not specifically recommended by im- chase. 1 YEAR - Parts...
User Manual
Page 17
... the period of time up to exceed 30 days. WHAT IS COVERED: REPAIR OR REPLACEMENT OF PARTS. EMISSION CONTROL WARRANTY PARTS LIST: Carburetor, Ignition System: Spark Plug (covered up to other engine components caused by the failure of all receipts covering maintenance on or modified parts can be grounds for a period of two years from the initial date of parts not made or approved by the use of any questions...
... the period of time up to exceed 30 days. WHAT IS COVERED: REPAIR OR REPLACEMENT OF PARTS. EMISSION CONTROL WARRANTY PARTS LIST: Carburetor, Ignition System: Spark Plug (covered up to other engine components caused by the failure of all receipts covering maintenance on or modified parts can be grounds for a period of two years from the initial date of parts not made or approved by the use of any questions...
Parts Diagram
Page 1
...Bar Adjust Bolt--- Screw Plate--- Bar Mounting Chain Catcher Screw Check Valve Plug --- Flywheel Washer--- Bar Assy--- fuel line Kit--- Seal Screw Assy--- Oil Filter Kit--- Choke Grommet--- Knob Assy--- Handguard (Type 1--- 4 only) Handguard (Type 1--- 4 only) n = NEW PART NUMBER FOR THIS IPL K= REFER TO THE SERVICE REFERENCE INDICATED FOR MORE INFORMATION. (LOCATED AT END OF IPL) = THESE PARTS ARE ILLUSTRATED FOR CLARITY. Isolator Washer Screw Sleeve--- Rope Handle--- Fuel line (large) Grommet--- Isolator (Upper) Assy. Oil Pump (Incls. 48,49,50) Gear--- Clutch...
...Bar Adjust Bolt--- Screw Plate--- Bar Mounting Chain Catcher Screw Check Valve Plug --- Flywheel Washer--- Bar Assy--- fuel line Kit--- Seal Screw Assy--- Oil Filter Kit--- Choke Grommet--- Knob Assy--- Handguard (Type 1--- 4 only) Handguard (Type 1--- 4 only) n = NEW PART NUMBER FOR THIS IPL K= REFER TO THE SERVICE REFERENCE INDICATED FOR MORE INFORMATION. (LOCATED AT END OF IPL) = THESE PARTS ARE ILLUSTRATED FOR CLARITY. Isolator Washer Screw Sleeve--- Rope Handle--- Fuel line (large) Grommet--- Isolator (Upper) Assy. Oil Pump (Incls. 48,49,50) Gear--- Clutch...
Parts Diagram
Page 2
.... Choke Grommet--- Chassis (Incl. 22,23,37 filter & fuel lines) Kit --- Oil Pickup Screw Seal Block Assy--- Clutch Assy. Clutch n = NEW PART NUMBER FOR THIS IPL K= REFER TO THE SERVICE REFERENCE INDICATED FOR MORE INFORMATION. (LOCATED AT END OF IPL) = THESE PARTS ARE ILLUSTRATED FOR CLARITY. ORDER COMPLETE ASSEMBLY. Bar Adj. (incl.13,14) 42. Chain Catcher 48. Rear Screw Assy. Switch Nut--- Oil Pick--- up Oiler Oil Filter Plug --- Pin--- Cable Cable--- Isolator Handle --- Knob Assy--- Limiter Strap 29. Kit--- Nut--- Kit...
.... Choke Grommet--- Chassis (Incl. 22,23,37 filter & fuel lines) Kit --- Oil Pickup Screw Seal Block Assy--- Clutch Assy. Clutch n = NEW PART NUMBER FOR THIS IPL K= REFER TO THE SERVICE REFERENCE INDICATED FOR MORE INFORMATION. (LOCATED AT END OF IPL) = THESE PARTS ARE ILLUSTRATED FOR CLARITY. ORDER COMPLETE ASSEMBLY. Bar Adj. (incl.13,14) 42. Chain Catcher 48. Rear Screw Assy. Switch Nut--- Oil Pick--- up Oiler Oil Filter Plug --- Pin--- Cable Cable--- Isolator Handle --- Knob Assy--- Limiter Strap 29. Kit--- Nut--- Kit...
Parts Diagram
Page 3
... 26. 530027531 Description Assy.--Isolator Limiter Strap Spring--Isolator Washer Screw Screw Front Handle Screw Screw Chain -- 18" Bar --- 18" Screw Plate--Bar Mount. LLLLL 42. Screw Chain Catcher Bolt--Bar Assy--Oil Cap Kit--Oil Vent Nut--Flywheel Screw Starter Pulley Screw Housing--Fan Kit -- Part No. 52. 530047061 53. 530015611 54. 530014949 55. 530071259 56. 530037820 57. 530049477 58. 530016064 59. 530019206 60. 530047663 61. 530038373 62. 530056533 63. Rope Handle--Starter Spring--Recoil 65 66 67 Ref. LLLLL...
... 26. 530027531 Description Assy.--Isolator Limiter Strap Spring--Isolator Washer Screw Screw Front Handle Screw Screw Chain -- 18" Bar --- 18" Screw Plate--Bar Mount. LLLLL 42. Screw Chain Catcher Bolt--Bar Assy--Oil Cap Kit--Oil Vent Nut--Flywheel Screw Starter Pulley Screw Housing--Fan Kit -- Part No. 52. 530047061 53. 530015611 54. 530014949 55. 530071259 56. 530037820 57. 530049477 58. 530016064 59. 530019206 60. 530047663 61. 530038373 62. 530056533 63. Rope Handle--Starter Spring--Recoil 65 66 67 Ref. LLLLL...
Parts Diagram
Page 4
... Screw Assy--Fuel Pick--up Kit--Line Purge/Carb. (Small Dia) Kit--Line Purge/Tank (large line) Grommet--Carb Adjust. Adapter Screw Carb. Gasket Kit--Carburetor (WT--391) (WT--625) Housing--Air Filter Nut Air Filter -- Part No. -- -- -530071252 530069932 530069608 530016187 530069964 530015810 530069608 -- -- -530069722 530071621 530047604 530016101 530037793 Description Kit--Cylinder 2250 2450/2550 Gasket--Carb. PARTS LIST NO. 530083734 DATE 11/29/06 REPLACES 530083734--09/14/06 WARNING All repairs, adjustments and maintenance not described in the Operator's Manual...
... Screw Assy--Fuel Pick--up Kit--Line Purge/Carb. (Small Dia) Kit--Line Purge/Tank (large line) Grommet--Carb Adjust. Adapter Screw Carb. Gasket Kit--Carburetor (WT--391) (WT--625) Housing--Air Filter Nut Air Filter -- Part No. -- -- -530071252 530069932 530069608 530016187 530069964 530015810 530069608 -- -- -530069722 530071621 530047604 530016101 530037793 Description Kit--Cylinder 2250 2450/2550 Gasket--Carb. PARTS LIST NO. 530083734 DATE 11/29/06 REPLACES 530083734--09/14/06 WARNING All repairs, adjustments and maintenance not described in the Operator's Manual...
Parts Diagram
Page 5
.... Gasket Kit--Carburetor (WT--625) Housing--Air Filter Nut Air Filter -- Screw Carb. PARTS LIST NO. 530083734 DATE 11/29/06 REPLACES 530083734--09/14/06 WARNING All repairs, adjustments and maintenance not described in the Operator's Manual must be performed by qualified service personnel. Part No. 530037652 530049870 530016132 530036103 530037813 530069608 530047207 530047062 530037935 530069608 530031163 530056363 530038729 530015697 530071408 Description Insulator--Heat Back Plate--Muffler Screw Screen--Spark Diffuser--Muffler Gasket--Muffler Assy--Muffler...
.... Gasket Kit--Carburetor (WT--625) Housing--Air Filter Nut Air Filter -- Screw Carb. PARTS LIST NO. 530083734 DATE 11/29/06 REPLACES 530083734--09/14/06 WARNING All repairs, adjustments and maintenance not described in the Operator's Manual must be performed by qualified service personnel. Part No. 530037652 530049870 530016132 530036103 530037813 530069608 530047207 530047062 530037935 530069608 530031163 530056363 530038729 530015697 530071408 Description Insulator--Heat Back Plate--Muffler Screw Screen--Spark Diffuser--Muffler Gasket--Muffler Assy--Muffler...
Parts Diagram
Page 6
... Gasket--- Fuel Line (Small) 22. 530037813 Diffuser--- Spark 5. 530015780 Screw 24. 530016132 Bolt--- Throttle Cable 7. 530047442 Strap --- Carburetor 8. 530039198 Ignition Module 530071820 Zama (W--- 20) 9. 530015814 Screw 530071821 Walbro (WT--- 662) 10. 530057475 Assy--- Adaptor(kit) 15. 530054144 Seal--- Engine Gasket (Incl. 21, 27 & 31) 36. 530031163 Wrench--- bar 37. 530056363 Assy--- Seal & Bearing 38. 530037935 Cap --- Inst. n = NEW PART NUMBER FOR THIS IPL K = REFER TO THE SERVICE REFERENCE...
... Gasket--- Fuel Line (Small) 22. 530037813 Diffuser--- Spark 5. 530015780 Screw 24. 530016132 Bolt--- Throttle Cable 7. 530047442 Strap --- Carburetor 8. 530039198 Ignition Module 530071820 Zama (W--- 20) 9. 530015814 Screw 530071821 Walbro (WT--- 662) 10. 530057475 Assy--- Adaptor(kit) 15. 530054144 Seal--- Engine Gasket (Incl. 21, 27 & 31) 36. 530031163 Wrench--- bar 37. 530056363 Assy--- Seal & Bearing 38. 530037935 Cap --- Inst. n = NEW PART NUMBER FOR THIS IPL K = REFER TO THE SERVICE REFERENCE...