Service Manual
Page 25
... Assembly 500/500-sheet dual trays (Models 2450, 2455 and 3455) 2000 Sheet High Capacity Feeder Envelope feeder Duplex option Hard Disk - 1.4 GB (Models 1250, 1620, 1650, 2420 and 2450) Hard Disk - 2.1 GB (Models 1255, 1625, 1855, 2455 and 3455) Forms Hard Disk - 2.1 GB Infrared Adapter Kiosk Adapter Output Expander (Models...
... Assembly 500/500-sheet dual trays (Models 2450, 2455 and 3455) 2000 Sheet High Capacity Feeder Envelope feeder Duplex option Hard Disk - 1.4 GB (Models 1250, 1620, 1650, 2420 and 2450) Hard Disk - 2.1 GB (Models 1255, 1625, 1855, 2455 and 3455) Forms Hard Disk - 2.1 GB Infrared Adapter Kiosk Adapter Output Expander (Models...
Service Manual
Page 52
..." on page 2-32. Go to the "Paper Feed Service Check" on page 2-35. Dead Machine Operator Panel - Paperfeed problems - Duplex Option installed Fuser Solenoid (Models 1620/1650/2420/2450/ 3455)fails to run or is noisy. Blank page Print quality - One or more buttons do not work. Print quality - Replace the...
..." on page 2-32. Go to the "Paper Feed Service Check" on page 2-35. Dead Machine Operator Panel - Paperfeed problems - Duplex Option installed Fuser Solenoid (Models 1620/1650/2420/2450/ 3455)fails to run or is noisy. Blank page Print quality - One or more buttons do not work. Print quality - Replace the...
Service Manual
Page 78
... level II engine board require jumpers at JP-1 and JP-2 are correctly positioned as described in models 3455, 2455, 2450, 2420, 1855, 1650, 1625 and 1620 and the World Trade printer model 2450.
... level II engine board require jumpers at JP-1 and JP-2 are correctly positioned as described in models 3455, 2455, 2450, 2420, 1855, 1650, 1625 and 1620 and the World Trade printer model 2450.
Service Manual
Page 104
... disk. Error Code 977 - If the test fails, replace the hard disk. 4059-XXX Hard Disk Option Service Tip: The Optra S printers support one hard disk option is installed. • 1.4 GB - 1250/1620/1650/2420/2450 • 2.1 GB - 1255/1625/1855/2455/3455 Check to make sure only one hard disk option...
... disk. Error Code 977 - If the test fails, replace the hard disk. 4059-XXX Hard Disk Option Service Tip: The Optra S printers support one hard disk option is installed. • 1.4 GB - 1250/1620/1650/2420/2450 • 2.1 GB - 1255/1625/1855/2455/3455 Check to make sure only one hard disk option...
Service Manual
Page 161
... solenoid on the LVPS to signal the triac to turn the fuser lamp On or Off to CN3-9 on the model 2420, 2450, 2455, 3455, 1620, 1625, 1650 and 1855. Diagnostic Aids 3-28 The HEATON signal from CN3-9 varies from J2 to J1-2 and J1-3 on the fuser control board to... model 1250 and 1255 printer fuser temperature is 185.5 degrees C while printing at 600 dpi and 145.5 degrees C while printing at 1200 dpi. The model 1620, 1625 and 1650 printer fuser temperature is 206.9 degrees C while printing at 600 dpi and 151.5 degrees C while printing at 1200 dpi. 4059-XXX the...
... solenoid on the LVPS to signal the triac to turn the fuser lamp On or Off to CN3-9 on the model 2420, 2450, 2455, 3455, 1620, 1625, 1650 and 1855. Diagnostic Aids 3-28 The HEATON signal from CN3-9 varies from J2 to J1-2 and J1-3 on the fuser control board to... model 1250 and 1255 printer fuser temperature is 185.5 degrees C while printing at 600 dpi and 145.5 degrees C while printing at 1200 dpi. The model 1620, 1625 and 1650 printer fuser temperature is 206.9 degrees C while printing at 600 dpi and 151.5 degrees C while printing at 1200 dpi. 4059-XXX the...
Service Manual
Page 166
... the output bin. 1. Select EP SETUP from the Diagnostic Menu. 3. The range of the solenoid stator and the solenoid armature. Printer Model 2420/2450/2455 1620/1625/1650/1855 3455 Solenoid Air Gap 4.4 mm (.170 inch) 3.9 mm (.153 inch) 4.8 mm (.153 inch) Gap Adjustment The gap adjustment allows you replace the...
... the output bin. 1. Select EP SETUP from the Diagnostic Menu. 3. The range of the solenoid stator and the solenoid armature. Printer Model 2420/2450/2455 1620/1625/1650/1855 3455 Solenoid Air Gap 4.4 mm (.170 inch) 3.9 mm (.153 inch) 4.8 mm (.153 inch) Gap Adjustment The gap adjustment allows you replace the...
Service Manual
Page 210
Remove the paper out sensor. (1250, 1620,1650 and 2420) 4. Remove the screws (A) mounting the multipurpose tray/lower deflector assembly. 5. Remove the multipurpose tray/lower deflector assembly. 4-47 4059 Service Manual Remove the upper deflector. 3. 4059-XXX 2.
Remove the paper out sensor. (1250, 1620,1650 and 2420) 4. Remove the screws (A) mounting the multipurpose tray/lower deflector assembly. 5. Remove the multipurpose tray/lower deflector assembly. 4-47 4059 Service Manual Remove the upper deflector. 3. 4059-XXX 2.
Service Manual
Page 240
4059-XXX Connector J5 Autoconnect BTM/FNT J6 Engine Board J7 Controller Board J8 ID-1 J9 ID-2 J10 ID-3 J11 INA 1 (1250/1255) J12 INA 2 (1620/1625/1650/ 1855/2420) J13 INA 3 (2450/2455/3455) Pin No. 1 2 1 1 1 2 3 4 5 6 1 1 1 Models 1250 and 1255 Signal +24 V dc Ground N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 5-15 4059 Service Manual
4059-XXX Connector J5 Autoconnect BTM/FNT J6 Engine Board J7 Controller Board J8 ID-1 J9 ID-2 J10 ID-3 J11 INA 1 (1250/1255) J12 INA 2 (1620/1625/1650/ 1855/2420) J13 INA 3 (2450/2455/3455) Pin No. 1 2 1 1 1 2 3 4 5 6 1 1 1 Models 1250 and 1255 Signal +24 V dc Ground N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 5-15 4059 Service Manual
Service Manual
Page 241
..., 1650, 1855, 2420, 2450, 2455 and 3455 • Models 1650, 1855, and 2420 do not have connector J13. • Models 1620 and 1625 have a jumper on J10 between the center pin and pin 5. • Model 1855 has a jumper on J8 between the center pin and pin 2, ...
..., 1650, 1855, 2420, 2450, 2455 and 3455 • Models 1650, 1855, and 2420 do not have connector J13. • Models 1620 and 1625 have a jumper on J10 between the center pin and pin 5. • Model 1855 has a jumper on J8 between the center pin and pin 2, ...
Service Manual
Page 253
... is contained in eleven models. 4059-XXX 7. Parts peculiar to one or the other of identical parts, they are shown by one -dot subassembly The Optra S laser printer is available in a parts packet. • INDENTURE: The indenture is identified by a series of a one index number. Parts Catalog 7-1 Parts...To Use This Parts Catalog • SIMILAR ASSEMBLIES: If two assemblies contain a majority of the assemblies are as follows: 1250 (4059-121) 1255 (4059-125) 1620 (4059-162) 1625 (4059-165) 1650 (4059-160) 1855 (4059-185) 2420 (4059-242) 2450 (4059-240) 2455 (4059-245) 1855-C01 (...
... is contained in eleven models. 4059-XXX 7. Parts peculiar to one or the other of identical parts, they are shown by one -dot subassembly The Optra S laser printer is available in a parts packet. • INDENTURE: The indenture is identified by a series of a one index number. Parts Catalog 7-1 Parts...To Use This Parts Catalog • SIMILAR ASSEMBLIES: If two assemblies contain a majority of the assemblies are as follows: 1250 (4059-121) 1255 (4059-125) 1620 (4059-162) 1625 (4059-165) 1650 (4059-160) 1855 (4059-185) 2420 (4059-242) 2450 (4059-240) 2455 (4059-245) 1855-C01 (...
Service Manual
Page 255
Blank 1 Cover Assembly, Lower Front 1250/1255/1620/1625/1650/1855/2420 1 Cover Assembly, Lower Front 2450/2455/3455 1 Cap, MPT 2450/2455/3455 1 O-Ring, Lower Front Door 5 Screw, Upper Front Cvr Mtg ... 99A0917 99A0458 99A0630 99A0631 99A0632 99A0633 99A0634 99A0535 99A0536 99A0537 99A0538 99A0539 99A0540 99A0541 Units Description 1 Support, Paper 1 Spacer, Front 2450/2455/3455 1 Spacer, Front 1620/1650/2420/1250/1255/1855/1625 1 Cover, Fuser Wick Assembly 1 Spring, Latch 3 Screw, Right Side Cvr Mtg PP 99A0263 1 Cover, RIght Side 1250...
Blank 1 Cover Assembly, Lower Front 1250/1255/1620/1625/1650/1855/2420 1 Cover Assembly, Lower Front 2450/2455/3455 1 Cap, MPT 2450/2455/3455 1 O-Ring, Lower Front Door 5 Screw, Upper Front Cvr Mtg ... 99A0917 99A0458 99A0630 99A0631 99A0632 99A0633 99A0634 99A0535 99A0536 99A0537 99A0538 99A0539 99A0540 99A0541 Units Description 1 Support, Paper 1 Spacer, Front 2450/2455/3455 1 Spacer, Front 1620/1650/2420/1250/1255/1855/1625 1 Cover, Fuser Wick Assembly 1 Spring, Latch 3 Screw, Right Side Cvr Mtg PP 99A0263 1 Cover, RIght Side 1250...
Service Manual
Page 257
... 99A0003 99A0013 99A0552 99A0573 99A0550 99A0031 99A0036 99A0814 99A0816 99A0815 99A0817 99A0834 99A0577 Units Description 1 Operator Panel Assembly 1 Cover, Left Side 1250/1255/1620/1650/2420/1855/1625 1 Cover, Left Side 2450/2455/3455 5 Screw, Left Side Cvr Mtg PP 99A0263 1 Door, Left Panel 1650.../1855/2420 1 Door, Left Panel 1250/1255/1620/1625 1 Door, Left Panel 2450/2455/3455 1 Switch, Cover Open w/Operator Panel Cable Assembly 1 Latch, Upper Cover 1 Cover, Laser Assembly 6 ...
... 99A0003 99A0013 99A0552 99A0573 99A0550 99A0031 99A0036 99A0814 99A0816 99A0815 99A0817 99A0834 99A0577 Units Description 1 Operator Panel Assembly 1 Cover, Left Side 1250/1255/1620/1650/2420/1855/1625 1 Cover, Left Side 2450/2455/3455 5 Screw, Left Side Cvr Mtg PP 99A0263 1 Door, Left Panel 1650.../1855/2420 1 Door, Left Panel 1250/1255/1620/1625 1 Door, Left Panel 2450/2455/3455 1 Switch, Cover Open w/Operator Panel Cable Assembly 1 Latch, Upper Cover 1 Cover, Laser Assembly 6 ...
Service Manual
Page 259
...Description 1 Support, Cross Brace 1 Spacer, Front 2450/2455/3455 1 Spacer, Front 1250/1255/1620/1650/2420/1855/1625 1 Duct, Left Stacker 2450/2455/3455 1 Duct, Left Stacker 1250/1620/1650/2420/1855/1625 1 Duct, Main Body 1 Support, Left Lower Stacker 1 Duct, LVPS..., Machine Mounting 1 Transfer Plate Assembly 1 Transfer Plate Assembly 3455 1 Plate Assembly, Stacker Ground 2450/2455/3455 1 Support, Right Stacker 1250/1255/1620/1650/2420/1855/1625 1 Right Sideframe 1 Track, Cartridge Guide RH 1 Fan, Auxiliary 2420/2450/3455 1 Contact Kit PP 99A0585 3 o Contact...
...Description 1 Support, Cross Brace 1 Spacer, Front 2450/2455/3455 1 Spacer, Front 1250/1255/1620/1650/2420/1855/1625 1 Duct, Left Stacker 2450/2455/3455 1 Duct, Left Stacker 1250/1620/1650/2420/1855/1625 1 Duct, Main Body 1 Support, Left Lower Stacker 1 Duct, LVPS..., Machine Mounting 1 Transfer Plate Assembly 1 Transfer Plate Assembly 3455 1 Plate Assembly, Stacker Ground 2450/2455/3455 1 Support, Right Stacker 1250/1255/1620/1650/2420/1855/1625 1 Right Sideframe 1 Track, Cartridge Guide RH 1 Fan, Auxiliary 2420/2450/3455 1 Contact Kit PP 99A0585 3 o Contact...
Service Manual
Page 261
... 2-38 2-39 99A0378 99A0794 99A0499 99A0062 99A0138 Units Description 1 Deflector, Upper PF 1 Deflector, Inner 1 Frame, EP Module 1 Sensor, Input 1 Spring, PA Out Activate 1 Cover, Gap 1620/1625/1650/1855/2420/2450/2455 1 Cover, Gap 3455 1 Shield, ESD Assembly with label 1 Left Side Frame 1 Board, Input Tray (ITC) 1 Frame Extension 1650/2420.../3455 1 Flag, Standard Bin Level 1855-C01 1 Flap, 250 Paper Output Bin 1855-C01 1 Bracket, Level Sensor 1650/2420/2450/3455 1 Sensor, Standard Bin Level 1620/1625/1650/1855/2420/2450/2455/3455 Parts Catalog 7-9
... 2-38 2-39 99A0378 99A0794 99A0499 99A0062 99A0138 Units Description 1 Deflector, Upper PF 1 Deflector, Inner 1 Frame, EP Module 1 Sensor, Input 1 Spring, PA Out Activate 1 Cover, Gap 1620/1625/1650/1855/2420/2450/2455 1 Cover, Gap 3455 1 Shield, ESD Assembly with label 1 Left Side Frame 1 Board, Input Tray (ITC) 1 Frame Extension 1650/2420.../3455 1 Flag, Standard Bin Level 1855-C01 1 Flap, 250 Paper Output Bin 1855-C01 1 Bracket, Level Sensor 1650/2420/2450/3455 1 Sensor, Standard Bin Level 1620/1625/1650/1855/2420/2450/2455/3455 Parts Catalog 7-9
Service Manual
Page 263
4059-XXX AsmIndex 3-1 Part Number 99A0065 3-1 99A0398 3-1 99A0066 3-1 99A0829 NS Units Description 1 Printhead Assembly, 1620/1625/1650/1250/1255 1 Printhead Assembly, 1855 1 Printhead Assembly, 2420/2450/2455 1 Printhead Assembly, 3455 3 Screw, Printhead Mounting PP 99A0263 Parts Catalog 7-11
4059-XXX AsmIndex 3-1 Part Number 99A0065 3-1 99A0398 3-1 99A0066 3-1 99A0829 NS Units Description 1 Printhead Assembly, 1620/1625/1650/1250/1255 1 Printhead Assembly, 1855 1 Printhead Assembly, 2420/2450/2455 1 Printhead Assembly, 3455 3 Screw, Printhead Mounting PP 99A0263 Parts Catalog 7-11
Service Manual
Page 267
...99A0074 Units Description 1 Screw, Socket Set M4X5 mm 1250/1255/1650/1620/2420/1855/1625 1 Arm Assembly, MPT 1620/1650/1250/1255/2420/1855/1625 1 Pick Roll Assembly 1250/1255/1620/1650/2420/1855/1625 1 Spring Assembly, Separator 1620/1650/1250/1255/2420/1855/1625 1 MPT Pad Assembly Kit o ... mm PP 99A0263 2450 2 Screw, Lower Deflector Mounting 12mm PP 99A0263 1250/1255/1620/1650/2420/1855/1625 1 O-Ring, Lower Front Door 1 Flag, MPT Paper Out 1250/1255/1650/1620/2420/1855/1625 1 Plate Assembly, MPT 1620/1650/1250/1255/2420/1855/1625 1 Sensor, MPT Paper Out 1250/1255...
...99A0074 Units Description 1 Screw, Socket Set M4X5 mm 1250/1255/1650/1620/2420/1855/1625 1 Arm Assembly, MPT 1620/1650/1250/1255/2420/1855/1625 1 Pick Roll Assembly 1250/1255/1620/1650/2420/1855/1625 1 Spring Assembly, Separator 1620/1650/1250/1255/2420/1855/1625 1 MPT Pad Assembly Kit o ... mm PP 99A0263 2450 2 Screw, Lower Deflector Mounting 12mm PP 99A0263 1250/1255/1620/1650/2420/1855/1625 1 O-Ring, Lower Front Door 1 Flag, MPT Paper Out 1250/1255/1650/1620/2420/1855/1625 1 Plate Assembly, MPT 1620/1650/1250/1255/2420/1855/1625 1 Sensor, MPT Paper Out 1250/1255...
Service Manual
Page 271
... 99A0091 7-1 99A0502 7-2 99A0109 7-2 99A0110 NS 99A0104 NS 99A0107 NS NS 99A0891 NS 99A0921 Units Description 1 Deflector Assembly, Inner 500 2450/2455 1 Deflector Assembly, Inner 250 1620/1650/1250/1255/2420/1855/1625 1 Deflector Assembly, Inner 250 1855-C01 1 Deflector Assembly Outer 500 2450/2455 1 Deflector Assembly Outer 250...
... 99A0091 7-1 99A0502 7-2 99A0109 7-2 99A0110 NS 99A0104 NS 99A0107 NS NS 99A0891 NS 99A0921 Units Description 1 Deflector Assembly, Inner 500 2450/2455 1 Deflector Assembly, Inner 250 1620/1650/1250/1255/2420/1855/1625 1 Deflector Assembly, Inner 250 1855-C01 1 Deflector Assembly Outer 500 2450/2455 1 Deflector Assembly Outer 250...
Service Manual
Page 275
4059-XXX AsmIndex 9-1 9-1 Part Number 99A0129 99A0130 9-1 99A0801 9-2 99A0134 9-3 99A0275 9-4 99A0954 NS NS NS 99A0260 Units Description 1 Gearbox, w/Motor 2420/2450/2455 1 Gearbox, w/Motor 1620/1650/1250/1255/1855/1625 1 Gearbox, w/Motor 3455 1 Shaft, Power Takeoff 1 Spring, Power Takeoff Shaft 1 Gear, Bevel 4 Screw, Gearbox Mounting PP 99A0263 3 Screw, Motor Mounting PP 99A0263 2 Clip, Cable Parts Catalog 7-23
4059-XXX AsmIndex 9-1 9-1 Part Number 99A0129 99A0130 9-1 99A0801 9-2 99A0134 9-3 99A0275 9-4 99A0954 NS NS NS 99A0260 Units Description 1 Gearbox, w/Motor 2420/2450/2455 1 Gearbox, w/Motor 1620/1650/1250/1255/1855/1625 1 Gearbox, w/Motor 3455 1 Shaft, Power Takeoff 1 Spring, Power Takeoff Shaft 1 Gear, Bevel 4 Screw, Gearbox Mounting PP 99A0263 3 Screw, Motor Mounting PP 99A0263 2 Clip, Cable Parts Catalog 7-23
Service Manual
Page 279
... Fuser Assembly w/220V 750W Lamp 2420/2450/2455 1 Fuser Assembly w/100V 500W Lamp 1620/1650/1855/1625 1 Fuser Assembly w/115V 500W Lamp 1620/1650/1855/1625 1 Fuser Assembly w/220V 500W Lamp 1620/1650/1855/1625 1 Fuser Assembly w/100V 500W Lamp 1250/1255 1 Fuser Assembly w/...Assemblies 4 Screw, Contact Assembly PP 99A0263 1 Exit Roll Assembly 1 Detack Assembly 1250/1255/1620/16251650/ 1855/2420/2450/2455 1 Detack Assembly 3455 1 Hot Roll Assembly 1250/1255 1 Hot Roll Assembly 1620/1650/1855 1 Hot Roll Assembly 2420/2450/2455 1 Hot Roll Assembly 3455 2 Retainer,...
... Fuser Assembly w/220V 750W Lamp 2420/2450/2455 1 Fuser Assembly w/100V 500W Lamp 1620/1650/1855/1625 1 Fuser Assembly w/115V 500W Lamp 1620/1650/1855/1625 1 Fuser Assembly w/220V 500W Lamp 1620/1650/1855/1625 1 Fuser Assembly w/100V 500W Lamp 1250/1255 1 Fuser Assembly w/...Assemblies 4 Screw, Contact Assembly PP 99A0263 1 Exit Roll Assembly 1 Detack Assembly 1250/1255/1620/16251650/ 1855/2420/2450/2455 1 Detack Assembly 3455 1 Hot Roll Assembly 1250/1255 1 Hot Roll Assembly 1620/1650/1855 1 Hot Roll Assembly 2420/2450/2455 1 Hot Roll Assembly 3455 2 Retainer,...
Service Manual
Page 281
...1 Backup Roll, CBM 30 mm 2420/2450/3455 1 Backup Roll, CBM 22 mm 1620/1650/1250/1255/1855/1625 2 Spacer, Backup Roll 1620/ 1650/1250/1255/1855 1 Solenoid Assembly, Envelope Conditioner 1620/1625/1650/1855/2420/2450/2455/3455 1 Screw, Solenoid Mounting PP 99A0263 1 Screw,... Wire, Ground 1 Screw, Ground Wire PP 99A0263 1 Clamp, DC Fuser Cable 1 Board Assembly, Fuser w/o Driver 1250/1255 1 Board Assembly, Fuser w/Driver 1620/1650/2420/2450/2455/1855/1625 1 Board Assembly, Fuser 3455 2 Clamp, AC Fuser Cable 2 Screw, Fuser Cover Assembly PP 99A0263 2 Retainer, Hot Roll...
...1 Backup Roll, CBM 30 mm 2420/2450/3455 1 Backup Roll, CBM 22 mm 1620/1650/1250/1255/1855/1625 2 Spacer, Backup Roll 1620/ 1650/1250/1255/1855 1 Solenoid Assembly, Envelope Conditioner 1620/1625/1650/1855/2420/2450/2455/3455 1 Screw, Solenoid Mounting PP 99A0263 1 Screw,... Wire, Ground 1 Screw, Ground Wire PP 99A0263 1 Clamp, DC Fuser Cable 1 Board Assembly, Fuser w/o Driver 1250/1255 1 Board Assembly, Fuser w/Driver 1620/1650/2420/2450/2455/1855/1625 1 Board Assembly, Fuser 3455 2 Clamp, AC Fuser Cable 2 Screw, Fuser Cover Assembly PP 99A0263 2 Retainer, Hot Roll...