Operation Manual
Page 1
Owner's Manual POWER MISER™ 9 GAS WATER HEATER FOR POTABLE WATER HEATING ONLY. NOT FOR USE IN MOBILE HOMES. MODEL NO. 153.339362 153.339262 153.339462 153.339962 153.339161 153.339562 153.339762 153.339640 153.339680 30 Gallon 40 Gallon Short 40 Gallon 40 Gallon (L.P.) 50 Gallon Short 50 Gallon 48 Gallon High Recovery 65 Gallon 65 Gallon High Recovery • Safety Instructions • Installation • Operation • Care and Maintenance • Troubleshooting • Parts List For Your Safety AN ODORANT IS ADDED TO...
Owner's Manual POWER MISER™ 9 GAS WATER HEATER FOR POTABLE WATER HEATING ONLY. NOT FOR USE IN MOBILE HOMES. MODEL NO. 153.339362 153.339262 153.339462 153.339962 153.339161 153.339562 153.339762 153.339640 153.339680 30 Gallon 40 Gallon Short 40 Gallon 40 Gallon (L.P.) 50 Gallon Short 50 Gallon 48 Gallon High Recovery 65 Gallon 65 Gallon High Recovery • Safety Instructions • Installation • Operation • Care and Maintenance • Troubleshooting • Parts List For Your Safety AN ODORANT IS ADDED TO...
Operation Manual
Page 4
...-21 Anode Rod...21 Temperature-Pressure Relief Valve Operation 21-22 Draining...22 Drain Valve Washer Replacement...22 Service...22 TROUBLESHOOTING GUIDE...23-26 Start Up Conditions...23-24 Thermal Expansion...23 Strange Sounds...23 Draft Hood Operation...23 Condensation...24 Smoke/Odor...24 Operational Conditions...24-25 Smelly Odor...24 Air in Hot Water Faucets...25 High Temperature Shut-Off System...24 Leakage Checkpoints...25 Troubleshooting Items...26 PARTS ORDER LIST...27-29 NOTES...30-31 WARRANTY...
...-21 Anode Rod...21 Temperature-Pressure Relief Valve Operation 21-22 Draining...22 Drain Valve Washer Replacement...22 Service...22 TROUBLESHOOTING GUIDE...23-26 Start Up Conditions...23-24 Thermal Expansion...23 Strange Sounds...23 Draft Hood Operation...23 Condensation...24 Smoke/Odor...24 Operational Conditions...24-25 Smelly Odor...24 Air in Hot Water Faucets...25 High Temperature Shut-Off System...24 Leakage Checkpoints...25 Troubleshooting Items...26 PARTS ORDER LIST...27-29 NOTES...30-31 WARRANTY...
Operation Manual
Page 5
... 95814. • Massachusetts Code requires this manual first and then the entire manual carefully. PRODUCT SPECIFICATIONS MODEL NUMBERS 153.339362 153.339262 153.339462 153.339962 153.339161 153.339562 153.339762 153.339640 153.339680 TANK CAPACITY IN GALS (LTRS) TYPE OF GAS INPUT RATE (Btu/hr) RECOVERY RATE GALS. National Fire Protection Association • ASME - This manual contains instructions for correct installation procedures. All warnings and...
... 95814. • Massachusetts Code requires this manual first and then the entire manual carefully. PRODUCT SPECIFICATIONS MODEL NUMBERS 153.339362 153.339262 153.339462 153.339962 153.339161 153.339562 153.339762 153.339640 153.339680 TANK CAPACITY IN GALS (LTRS) TYPE OF GAS INPUT RATE (Btu/hr) RECOVERY RATE GALS. National Fire Protection Association • ASME - This manual contains instructions for correct installation procedures. All warnings and...
Operation Manual
Page 7
GAS MODELS A Vent Pipe B Drafthood C Anode D Hot Water Outlet E Outlet F Flexible Water Connections G Gas Supply H Manual Gas Shut-off Valve I Ground Joint Union J Drip Leg (Sediment Trap) K Inner Door L Outer door M Union N Inlet Water Shut-off Valve O Cold Water Inlet P Inlet Dip Tube Q Temperature-Pressure Relief Valve R Rating Plate S Flue Baffle T Thermostat U Drain Valve V Pilot and Main Burner W Flue X Drain Pan Y Thermostat Shield (optional) Z Piezo Igniter AA Air Intake Screen * INSTALL IN ACCORDANCE WITH LOCAL CODES. * DRIP LEG AS REQUIRED BY LOCAL CODES. TYPICAL INSTALLATION...
GAS MODELS A Vent Pipe B Drafthood C Anode D Hot Water Outlet E Outlet F Flexible Water Connections G Gas Supply H Manual Gas Shut-off Valve I Ground Joint Union J Drip Leg (Sediment Trap) K Inner Door L Outer door M Union N Inlet Water Shut-off Valve O Cold Water Inlet P Inlet Dip Tube Q Temperature-Pressure Relief Valve R Rating Plate S Flue Baffle T Thermostat U Drain Valve V Pilot and Main Burner W Flue X Drain Pan Y Thermostat Shield (optional) Z Piezo Igniter AA Air Intake Screen * INSTALL IN ACCORDANCE WITH LOCAL CODES. * DRIP LEG AS REQUIRED BY LOCAL CODES. TYPICAL INSTALLATION...
Operation Manual
Page 8
... all gas appliances shut "OFF" until the water heater installation is directed away from the drain valve. Some installations require that the water flow is completed, see Figures 2 and 4. FIGURE 4. 3. Check again to make sure all gas appliances is now completely disconnected and ready to be turned off pipes too short. FIGURE 6. If you have copper piping to the water heater, see Figure 7. Disconnect the temperature-pressure relief valve drain line. The water heater is used...
... all gas appliances shut "OFF" until the water heater installation is directed away from the drain valve. Some installations require that the water flow is completed, see Figures 2 and 4. FIGURE 4. 3. Check again to make sure all gas appliances is now completely disconnected and ready to be turned off pipes too short. FIGURE 6. If you have copper piping to the water heater, see Figure 7. Disconnect the temperature-pressure relief valve drain line. The water heater is used...
Operation Manual
Page 9
... hot water pipes connected to the water heater. This water heater must be protected by metal or wood panel beneath the appliance extending beyond the full width and depth of the appliance by a leak detector or water shut-off device used in which the water heater vent is going to be piped to an adequate drain. Failure to heed this reason, it is not subject to physical damage by a gas water heater's pilot light...
... hot water pipes connected to the water heater. This water heater must be protected by metal or wood panel beneath the appliance extending beyond the full width and depth of the appliance by a leak detector or water shut-off device used in which the water heater vent is going to be piped to an adequate drain. Failure to heed this reason, it is not subject to physical damage by a gas water heater's pilot light...
Operation Manual
Page 10
... door, thermostat or temperature & pressure relief valve. • Do not allow insulation to come within 2" (50.8 mm) of the floor to the burner. • Do not cover the instruction manual. FIGURE 8. Your Kenmore water heater meets or exceeds the National Appliance Energy Conservation Act standards with storage tank heaters. Minimum clearances between the water heater and combustible construction are not necessary with Kenmore products. Note that combustion and ventilation air be allowed on some models...
... door, thermostat or temperature & pressure relief valve. • Do not allow insulation to come within 2" (50.8 mm) of the floor to the burner. • Do not cover the instruction manual. FIGURE 8. Your Kenmore water heater meets or exceeds the National Appliance Energy Conservation Act standards with storage tank heaters. Minimum clearances between the water heater and combustible construction are not necessary with Kenmore products. Note that combustion and ventilation air be allowed on some models...
Operation Manual
Page 12
... size opening required to the blocking effect of installed gas utilization equipment. 12 FIGURE 15. Water Piping FIGURE 13. • Alternatively a single permanent opening shall have 60-75 percent free area. If the free area through a design of these people or at the hot water tap, then you upon contact. In addition to produce hot water. Before changing the factory setting on the thermostat...
... size opening required to the blocking effect of installed gas utilization equipment. 12 FIGURE 15. Water Piping FIGURE 13. • Alternatively a single permanent opening shall have 60-75 percent free area. If the free area through a design of these people or at the hot water tap, then you upon contact. In addition to produce hot water. Before changing the factory setting on the thermostat...
Operation Manual
Page 15
... draining instructions, and replace the temperature-pressure relief valve with the current edition of the American National Standard ANSI Z21.68 (ANSI Z21.66 & 67, respectively, cover electrically To insure proper venting of 80% may be extremely hot. Any vent damper, whether it fails to completely reset and continues to release water, immediately close the cold water inlet to the outdoors. Periodically check the venting system for leaks. The temperature-pressure relief valve must be removed...
... draining instructions, and replace the temperature-pressure relief valve with the current edition of the American National Standard ANSI Z21.68 (ANSI Z21.66 & 67, respectively, cover electrically To insure proper venting of 80% may be extremely hot. Any vent damper, whether it fails to completely reset and continues to release water, immediately close the cold water inlet to the outdoors. Periodically check the venting system for leaks. The temperature-pressure relief valve must be removed...
Operation Manual
Page 16
... from leaking gas. To insure a tight fit of 6 inches (153 mm) clearance between single wall vent pipe and combustible material with the new water heater and no less than single wall, follow vent pipe manufacturer's clearance specifications. The minimum inlet gas pressure listed on the rating plate is the same type listed on the water heater and must be : • A readily accessible manual shut off valve in a fire hazard. If the gas control valve is properly connected to pressures...
... from leaking gas. To insure a tight fit of 6 inches (153 mm) clearance between single wall vent pipe and combustible material with the new water heater and no less than single wall, follow vent pipe manufacturer's clearance specifications. The minimum inlet gas pressure listed on the rating plate is the same type listed on the water heater and must be : • A readily accessible manual shut off valve in a fire hazard. If the gas control valve is properly connected to pressures...
Operation Manual
Page 18
... stops. 3. Set thermostat to lowest setting (PILOT LIGHTING). Locate the igniter on the gas control. 7. It can be replaced! A. BEFORE LIGHTING smell all the way down slightly and turn the gas control knob. Follow the gas supplier's instructions. • If you cannot reach your gas supplier from "PILOT" to repair it, call the fire department. Set the thermostat to the lowest setting (PILOT LIGHTING). 2. Remove the outer burner door located below the gas control. 5. Look for gas. It may take several times...
... stops. 3. Set thermostat to lowest setting (PILOT LIGHTING). Locate the igniter on the gas control. 7. It can be replaced! A. BEFORE LIGHTING smell all the way down slightly and turn the gas control knob. Follow the gas supplier's instructions. • If you cannot reach your gas supplier from "PILOT" to repair it, call the fire department. Set the thermostat to the lowest setting (PILOT LIGHTING). 2. Remove the outer burner door located below the gas control. 5. Look for gas. It may take several times...
Operation Manual
Page 19
... THERMOSTAT TO PREVENT TAMPERING. Temperature Time to a temperature which will also provide the most dishwasher manufacturers. Some people are intended to produce hot water. Mixing valves are available through the Sears Service Center. Before changing the thermostat setting, see Figures 22 and 23. Never allow small children to use such as a mixing valve, should be permanently injured by most energy efficient operation of the water heater. THE WATER HEATER SHOULD BE LOCATED...
... THERMOSTAT TO PREVENT TAMPERING. Temperature Time to a temperature which will also provide the most dishwasher manufacturers. Some people are intended to produce hot water. Mixing valves are available through the Sears Service Center. Before changing the thermostat setting, see Figures 22 and 23. Never allow small children to use such as a mixing valve, should be permanently injured by most energy efficient operation of the water heater. THE WATER HEATER SHOULD BE LOCATED...
Operation Manual
Page 20
... DAMAGE. In the event your burner needs cleaning, following these cases Mag-Erad (part no. 23600) can be used to drain all sediment deposits by simply draining the tank. DO NOT FORCE. For ordering, refer to replace a flooded water heater. You should look for combustion contains certain chemical vapors. Obstructions and deteriorated vent systems may be able to help remove the sediment deposits. This...
... DAMAGE. In the event your burner needs cleaning, following these cases Mag-Erad (part no. 23600) can be used to drain all sediment deposits by simply draining the tank. DO NOT FORCE. For ordering, refer to replace a flooded water heater. You should look for combustion contains certain chemical vapors. Obstructions and deteriorated vent systems may be able to help remove the sediment deposits. This...
Operation Manual
Page 21
... found . Turn off the water supply and open nearby hot water faucet to purge air from the water heater must be necessary to the water heater, follow the draining instructions, and replace the temperature-pressure relief valve with a new one. 21 Once the anode is limited it fails to completely reset and continues to release water, immediately close the cold water inlet to bend the anode rod for any leaks and immediately correct if found . 7. Anode Rod rod, check for removal. Use Teflon®...
... found . Turn off the water supply and open nearby hot water faucet to purge air from the water heater must be necessary to the water heater, follow the draining instructions, and replace the temperature-pressure relief valve with a new one. 21 Once the anode is limited it fails to completely reset and continues to release water, immediately close the cold water inlet to bend the anode rod for any leaks and immediately correct if found . 7. Anode Rod rod, check for removal. Use Teflon®...
Operation Manual
Page 23
... pressure reducing valves, check valves, back flow preventers, etc., to expansion and contraction of some metal parts during heating and cooling periods and should still be drawn into the draft hood of problems. When these situations, see Figure 27. Thermal expansion tanks are available from Sears stores and through the Sears Service Centers. Thermal Expansion Tank Specifications Model Tank Capacity Dimensions in a 24 hour period or regulated water pressure. Water supply system may, because of water heater's temperature-pressure relief valve...
... pressure reducing valves, check valves, back flow preventers, etc., to expansion and contraction of some metal parts during heating and cooling periods and should still be drawn into the draft hood of problems. When these situations, see Figure 27. Thermal expansion tanks are available from Sears stores and through the Sears Service Centers. Thermal Expansion Tank Specifications Model Tank Capacity Dimensions in a 24 hour period or regulated water pressure. Water supply system may, because of water heater's temperature-pressure relief valve...
Operation Manual
Page 24
... of combustion condense on . Operational Conditions Smelly Odor In each water heater there is condensation. This odor is one of time (generally two weeks or more condensation. Contact Sears Service for a long period of less active material, and then chlorinating the water heater tank and all warranty on the water heater tank is equipped with an automatic gas shutoff system. This system works when high water temperatures are at least one anode rod (see parts section) for hot water...
... of combustion condense on . Operational Conditions Smelly Odor In each water heater there is condensation. This odor is one of time (generally two weeks or more condensation. Contact Sears Service for a long period of less active material, and then chlorinating the water heater tank and all warranty on the water heater tank is equipped with an automatic gas shutoff system. This system works when high water temperatures are at least one anode rod (see parts section) for hot water...
Operation Manual
Page 26
... Thermocouple tip is not in closed water system. Refer to determine cause. Heater undersized. WATER TOO HOT Thermostat set too low. SIZZL ING - VEN T GAS ODORS Improperly installed vent piping. Contact Sears Service to LIGHTING INSTRUCTIONS. Leakage from pilot hood. LEA KING T&P VALVE Thermal expansion in contact with pilot flame. Check relief valve for assistance. PILOT WILL NOT LIGHT of flue products. High ambient room temperature. Reconnect wire connector to determine cause. Replace pilot assembly. Replace pilot...
... Thermocouple tip is not in closed water system. Refer to determine cause. Heater undersized. WATER TOO HOT Thermostat set too low. SIZZL ING - VEN T GAS ODORS Improperly installed vent piping. Contact Sears Service to LIGHTING INSTRUCTIONS. Leakage from pilot hood. LEA KING T&P VALVE Thermal expansion in contact with pilot flame. Check relief valve for assistance. PILOT WILL NOT LIGHT of flue products. High ambient room temperature. Reconnect wire connector to determine cause. Replace pilot assembly. Replace pilot...
Operation Manual
Page 27
... for repair parts or service, simply contact any Sears Service Center or call or visit. Part Description 1 Air Intake Screen 2 Anode Rod 3 Burner Assembly 4 Burner Head** 5 Burner Orifice** 6 Burner Tube w/Rubber Boot** 7 Draft Hood 8 Drain Valve 9 Drain Valve Washer 10 Flue Baffle 11 Flue Restrictor 12 Gas Control Valve 13 Inlet Tube *14 Inlet Tube Gasket 15 Inner Door** 16 Inner Door Gasket *17 Instruction Manual *18 Mag-Erad 19 Nipple w/Heat Trap 20 Outer Door 21 Piezo Igniter w/Bracket 22 Pilot Assembly w/Grommet** 23 T & P Relief Valve 24...
... for repair parts or service, simply contact any Sears Service Center or call or visit. Part Description 1 Air Intake Screen 2 Anode Rod 3 Burner Assembly 4 Burner Head** 5 Burner Orifice** 6 Burner Tube w/Rubber Boot** 7 Draft Hood 8 Drain Valve 9 Drain Valve Washer 10 Flue Baffle 11 Flue Restrictor 12 Gas Control Valve 13 Inlet Tube *14 Inlet Tube Gasket 15 Inner Door** 16 Inner Door Gasket *17 Instruction Manual *18 Mag-Erad 19 Nipple w/Heat Trap 20 Outer Door 21 Piezo Igniter w/Bracket 22 Pilot Assembly w/Grommet** 23 T & P Relief Valve 24...
Operation Manual
Page 28
...; TYPE GAS - PARTS ORDER LIST POWER MISER™ 9 GAS WATER HEATER 153.339962 153.339161 MODEL NOS. 40 Gallon (L.P.) 50 Gallon Short 3 BURNER ASSEMBLY Key No. 1 2 3 4 5 6 7 8 9 10 11 12 13 *14 15 16 *17 *18 19 20 21 22 23 24 25 Part Description Air Intake Screen Anode Rod Burner Assembly Burner Head** Burner Orifice** Burner Tube w/Rubber Boot** Draft Hood Drain Valve Drain Valve Washer Flue Baffle Flue Restrictor Gas Control Valve Inlet Tube Inlet Tube Gasket Inner Door** Inner Door Gasket Instruction Manual Mag-Erad Nipple w/Heat Trap Outer Door Piezo Igniter w/Bracket Pilot Assembly...
...; TYPE GAS - PARTS ORDER LIST POWER MISER™ 9 GAS WATER HEATER 153.339962 153.339161 MODEL NOS. 40 Gallon (L.P.) 50 Gallon Short 3 BURNER ASSEMBLY Key No. 1 2 3 4 5 6 7 8 9 10 11 12 13 *14 15 16 *17 *18 19 20 21 22 23 24 25 Part Description Air Intake Screen Anode Rod Burner Assembly Burner Head** Burner Orifice** Burner Tube w/Rubber Boot** Draft Hood Drain Valve Drain Valve Washer Flue Baffle Flue Restrictor Gas Control Valve Inlet Tube Inlet Tube Gasket Inner Door** Inner Door Gasket Instruction Manual Mag-Erad Nipple w/Heat Trap Outer Door Piezo Igniter w/Bracket Pilot Assembly...
Operation Manual
Page 32
... U.S.A YEAR LIMITED WARRANTY ON WATER HEATER For nine years from the date of purchase, if this product is only for years to time. YEAR EXCLUSIVE KENMORE LABOR WARRANTY For the first year from time to come. Adjusting thermostat c. But like all that develops a leak. Some limitations and exclusions apply. SEARS INSTALLATION SERVICE For Sears professional Installation of parts or water heater. These include: a. Here's what's included in -home repair, plus convenient repair scheduling. • Power surge protection against electrical damage...
... U.S.A YEAR LIMITED WARRANTY ON WATER HEATER For nine years from the date of purchase, if this product is only for years to time. YEAR EXCLUSIVE KENMORE LABOR WARRANTY For the first year from time to come. Adjusting thermostat c. But like all that develops a leak. Some limitations and exclusions apply. SEARS INSTALLATION SERVICE For Sears professional Installation of parts or water heater. These include: a. Here's what's included in -home repair, plus convenient repair scheduling. • Power surge protection against electrical damage...