All NorthStar models
Page 1
... are not UL Listed. The NorthStar is a self-priming pump that includes an improved seal and impeller design that will provide many years of today's in-ground swimming pool/spa that is specifically engineered for the demanding requirements of efficient, dependable, corrosion-free service. NOTE - The Hayward NorthStar Pump is equipped with large capacity...
... are not UL Listed. The NorthStar is a self-priming pump that includes an improved seal and impeller design that will provide many years of today's in-ground swimming pool/spa that is specifically engineered for the demanding requirements of efficient, dependable, corrosion-free service. NOTE - The Hayward NorthStar Pump is equipped with large capacity...
All NorthStar models
Page 4
...or death. Heat resistant, industrial size ceramic seal. Before starting the circulation system. Do not operate pool and spa circulation system unless filter air relief valve body is in locked position in violent separation of the Hayward NorthStar Pump Series. WARNING - Rigid construction with ...with load extender ribbing assures free flowing operation for quieter, cooler operation. Rugged, one-piece housing, with strainer cover lock ring. NorthStar™ Pump Series Page 4 of water (not air or air and water mix) is discharged from any installation requirement. Failure to...
...or death. Heat resistant, industrial size ceramic seal. Before starting the circulation system. Do not operate pool and spa circulation system unless filter air relief valve body is in locked position in violent separation of the Hayward NorthStar Pump Series. WARNING - Rigid construction with ...with load extender ribbing assures free flowing operation for quieter, cooler operation. Rugged, one-piece housing, with strainer cover lock ring. NorthStar™ Pump Series Page 4 of water (not air or air and water mix) is discharged from any installation requirement. Failure to...
All NorthStar models
Page 6
... wire from the power source. Do NOT use a tool to seal threaded connections on electrical connections. If leaks occur, remove connector, clean off old Teflon tape, re-wrap with a continuous wire. Permanently ground motor. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS NorthStar™ Pump Series Pump Mounting (cont'd.) Page 6 of a swimming...
... wire from the power source. Do NOT use a tool to seal threaded connections on electrical connections. If leaks occur, remove connector, clean off old Teflon tape, re-wrap with a continuous wire. Permanently ground motor. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS NorthStar™ Pump Series Pump Mounting (cont'd.) Page 6 of a swimming...
All NorthStar models
Page 7
... filter manual air relief valve until a steady stream of 15 Electrical (cont'd.) Wiring WARNING - WARNING - WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS NorthStar™ Pump Series Page 7 of water (not air or air and water mix) is discharged from anywhere on the pump or filter...to do so could result in conformance with water to add their amp loads before removing strainer cover. If other lights or appliances are sealed properly to circuit. Use the load circuit breaker as filter air relief valve (if available) on the same circuit, be permanently connected...
... filter manual air relief valve until a steady stream of 15 Electrical (cont'd.) Wiring WARNING - WARNING - WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS NorthStar™ Pump Series Page 7 of water (not air or air and water mix) is discharged from anywhere on the pump or filter...to do so could result in conformance with water to add their amp loads before removing strainer cover. If other lights or appliances are sealed properly to circuit. Use the load circuit breaker as filter air relief valve (if available) on the same circuit, be permanently connected...
All NorthStar models
Page 8
...and consequent serious pump damage. If pump does NOT prime within five minutes, stop motor and determine cause. Maintenance Clean strainer basket regularly. NorthStar™ Pump Series Page 8 of water (not air or air and water) is discharged from valve. ATTENTION - RELEASE ALL PRESSURE ... 2. Be sure all suction and discharge valves are free from pump and piping system using filter manual air relief valve. Hayward pumps have self-lubricating motor bearings and shaft seals. Use only a low pressure (below 5 PSI), high volume blower when air purging the pump, filter, or piping....
...and consequent serious pump damage. If pump does NOT prime within five minutes, stop motor and determine cause. Maintenance Clean strainer basket regularly. NorthStar™ Pump Series Page 8 of water (not air or air and water) is discharged from valve. ATTENTION - RELEASE ALL PRESSURE ... 2. Be sure all suction and discharge valves are free from pump and piping system using filter manual air relief valve. Hayward pumps have self-lubricating motor bearings and shaft seals. Use only a low pressure (below 5 PSI), high volume blower when air purging the pump, filter, or piping....
All NorthStar models
Page 9
...this manual for a long time (see instructions below). WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS ATTENTION - To avoid dangerous or fatal electrical shock hazard, turn... service to the pool. 2. toxic and will easily scratch the graphite and ceramic sealing surfaces. Storing Pump For Winterization WARNING - Failure to freeze will void the warranty...assembly out of 15 Storage/Winterization (cont'd.) ATTENTION - Use ONLY propylene glycol as possible. NorthStar™ Pump Series Page 9 of the pump/strainer housing (item #3), exposing the diffuser (...
...this manual for a long time (see instructions below). WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS ATTENTION - To avoid dangerous or fatal electrical shock hazard, turn... service to the pool. 2. toxic and will easily scratch the graphite and ceramic sealing surfaces. Storing Pump For Winterization WARNING - Failure to freeze will void the warranty...assembly out of 15 Storage/Winterization (cont'd.) ATTENTION - Use ONLY propylene glycol as possible. NorthStar™ Pump Series Page 9 of the pump/strainer housing (item #3), exposing the diffuser (...
All NorthStar models
Page 10
...seal plate (item #14) with the grooves on the seal plate with a dilute solution of the spring seal...seal plate. 9. Slide the motor assembly with rubber cup (item #13) out of the spring seal... the seal plate ...seal plate (item #14). If tight, use a small screwdriver to be reassembled. Seal...seal plate (item #14) to protect delicate motor parts. NorthStar...seal plate (item ...seal (item #13) with flange facing towards the diffuser (item #10). 12. Clean all recesses & parts to tap seal...seal assembly (item #13) is lubricated and...Seal Change Instructions (cont'd.) 5. Press the spring seal...
...seal plate (item #14) with the grooves on the seal plate with a dilute solution of the spring seal...seal plate. 9. Slide the motor assembly with rubber cup (item #13) out of the spring seal... the seal plate ...seal plate (item #14). If tight, use a small screwdriver to be reassembled. Seal...seal plate (item #14) to protect delicate motor parts. NorthStar...seal plate (item ...seal (item #13) with flange facing towards the diffuser (item #10). 12. Clean all recesses & parts to tap seal...seal assembly (item #13) is lubricated and...Seal Change Instructions (cont'd.) 5. Press the spring seal...
All NorthStar models
Page 11
Qty. 1 1 1 1 10 10 10 10 10 1 1 10 (5 for 2-3 HP) WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS NorthStar™ Pump Series Replacement Parts Parts Diagram Page 11 of 15 Parts Listing Ref. Part No. 1 SPX3200UNKIT 2 SPX3200UG 3 SPX4020TP 4 SPX4000M 5 SPX4000S 6 & 7 SPX4000CLO SPX4000CLOB 8 ... Strainer Cover O-Ring Strainer Cover Kit (Includes Strainer Cover, Lock Ring, O-Ring) Strainer Cover Kit (Biguanide Sanitizer Applications Only; NOT Pressure Testable) Seal Plate O-Ring Diffuser O-Ring Diffuser Impeller Ring Impeller Kit (Includes Impeller, Impeller Ring...
Qty. 1 1 1 1 10 10 10 10 10 1 1 10 (5 for 2-3 HP) WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS NorthStar™ Pump Series Replacement Parts Parts Diagram Page 11 of 15 Parts Listing Ref. Part No. 1 SPX3200UNKIT 2 SPX3200UG 3 SPX4020TP 4 SPX4000M 5 SPX4000S 6 & 7 SPX4000CLO SPX4000CLOB 8 ... Strainer Cover O-Ring Strainer Cover Kit (Includes Strainer Cover, Lock Ring, O-Ring) Strainer Cover Kit (Biguanide Sanitizer Applications Only; NOT Pressure Testable) Seal Plate O-Ring Diffuser O-Ring Diffuser Impeller Ring Impeller Kit (Includes Impeller, Impeller Ring...
All NorthStar models
Page 12
... Motor P/N SPX1607Z1BNS SPX1610Z1BNS SPX1615Z1BNS SPX1620Z1BNS SPX1630Z1BNS SPX1607Z1MNS SPX1610Z1MNS SPX1615Z1MNS SPX1620Z1MNS SPX1625Z1MNS SPX1610Z2MNS SPX1615Z2MNS SPX1620Z2MNS WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Part No. 13 SPX4000SA2 14 SPX4000E 15 SPX0125Z44 16 SPX4000F 17 SPX4000K 18 See SKU Detail 19... & 20 SPX4000FG 21 SPX4000GA 22 SPX1600Z52 Description Shaft Seal Assembly Seal Plate Motor Cap Screws Motor Mounting Plate Motor Lock Ring Motor Drain Plug with O-Ring Mounting Base w/2 Cap Screws...
... Motor P/N SPX1607Z1BNS SPX1610Z1BNS SPX1615Z1BNS SPX1620Z1BNS SPX1630Z1BNS SPX1607Z1MNS SPX1610Z1MNS SPX1615Z1MNS SPX1620Z1MNS SPX1625Z1MNS SPX1610Z2MNS SPX1615Z2MNS SPX1620Z2MNS WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Part No. 13 SPX4000SA2 14 SPX4000E 15 SPX0125Z44 16 SPX4000F 17 SPX4000K 18 See SKU Detail 19... & 20 SPX4000FG 21 SPX4000GA 22 SPX1600Z52 Description Shaft Seal Assembly Seal Plate Motor Cap Screws Motor Mounting Plate Motor Lock Ring Motor Drain Plug with O-Ring Mounting Base w/2 Cap Screws...
All NorthStar models
Page 13
... does not develop a vacuum and pump has sufficient "priming water": i. iv. Low Flow - Solution: Contact a qualified repair professional. 2. NorthStar™ Pump Series Page 13 of overheating. Solution: Check all system hose clamps are suction air leaks. Impeller jammed with water and cover o-...up causing windings to burn out. ii. Remove and replace shaft seal only if it is filled with debris. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Manually check rotation of "Shaft Seal Change Instructions" in suction. Bypass it if necessary. Be sure ...
... does not develop a vacuum and pump has sufficient "priming water": i. iv. Low Flow - Solution: Contact a qualified repair professional. 2. NorthStar™ Pump Series Page 13 of overheating. Solution: Check all system hose clamps are suction air leaks. Impeller jammed with water and cover o-...up causing windings to burn out. ii. Remove and replace shaft seal only if it is filled with debris. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Manually check rotation of "Shaft Seal Change Instructions" in suction. Bypass it if necessary. Be sure ...
All NorthStar models
Page 14
...manufacturer's instructions; Air leak in suction piping, cavitations caused by restricted or undersized suction line or leak at once. © Hayward Pool Products, 2007 All rights reserved. Solution: Clean the pump housing. 4. D.E. Holding hand over return fitting will allow chlorinated...in suction (bubbles issuing from normal wear, rust, overheating, or concentration of chemicals causing seal damage which will sometimes prove this point or putting in a smaller eyeball fitting. 2. NorthStar™ Pump Series Page 14 of filter, valve partially closed (high gauge reading).
...manufacturer's instructions; Air leak in suction piping, cavitations caused by restricted or undersized suction line or leak at once. © Hayward Pool Products, 2007 All rights reserved. Solution: Clean the pump housing. 4. D.E. Holding hand over return fitting will allow chlorinated...in suction (bubbles issuing from normal wear, rust, overheating, or concentration of chemicals causing seal damage which will sometimes prove this point or putting in a smaller eyeball fitting. 2. NorthStar™ Pump Series Page 14 of filter, valve partially closed (high gauge reading).
