All NorthStar models
Page 2
...building such that will not flood when it cannot be readily disassembled for use on your pump or in conformance with all times. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS CAUTION - All electrical wiring MUST be damaged, broken, cracked, missing, or not ... a qualified professional. Closely supervise children at least every ten years, or if found to its original integrity. NorthStar™ Pump Series Page 2 of non-Hayward replacement parts voids warranty. Though this manual, look for one that could cause serious personal injury, death or major...
...building such that will not flood when it cannot be readily disassembled for use on your pump or in conformance with all times. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS CAUTION - All electrical wiring MUST be damaged, broken, cracked, missing, or not ... a qualified professional. Closely supervise children at least every ten years, or if found to its original integrity. NorthStar™ Pump Series Page 2 of non-Hayward replacement parts voids warranty. Though this manual, look for one that could cause serious personal injury, death or major...
All NorthStar models
Page 3
...or hot tub, and to be blocked by a user. - To Reduce the risk of Electric Shock. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Connect a No. 8 AWG (8.4 mm2) solid copper bonding wire to the pressure wire connector provided on how to install a Ground... suction outlet covers which relieves entrapping suction, is damaged, broken, cracked, missing, or not securely attached. - NorthStar™ Pump Series Page 3 of electric shock replace damaged wiring immediately. The maximum system flow rate shall not exceed the values shown in the same plane (i.e.
...or hot tub, and to be blocked by a user. - To Reduce the risk of Electric Shock. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Connect a No. 8 AWG (8.4 mm2) solid copper bonding wire to the pressure wire connector provided on how to install a Ground... suction outlet covers which relieves entrapping suction, is damaged, broken, cracked, missing, or not securely attached. - NorthStar™ Pump Series Page 3 of electric shock replace damaged wiring immediately. The maximum system flow rate shall not exceed the values shown in the same plane (i.e.
All NorthStar models
Page 4
... instructions in violent separation of pump components. Tri-Lock design makes strainer cover removal easy. Heavy-duty, high-performance motor with full-flow ports, assures rapid priming and continuous operation. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS All suction and discharge valves...allows water pressure test to defined instructions may cause severe personal injury or death. Stand clear of the Hayward NorthStar Pump Series. Before servicing pool and spa water circulation system, all internal parts. Failure to install according to all system and...
... instructions in violent separation of pump components. Tri-Lock design makes strainer cover removal easy. Heavy-duty, high-performance motor with full-flow ports, assures rapid priming and continuous operation. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS All suction and discharge valves...allows water pressure test to defined instructions may cause severe personal injury or death. Stand clear of the Hayward NorthStar Pump Series. Before servicing pool and spa water circulation system, all internal parts. Failure to install according to all system and...
All NorthStar models
Page 5
...gate valves in the shade to water level as possible. Pump motors require free circulation of short, direct suction pipe (to place pump and filter in suction and discharge piping. NorthStar™ Pump Series Product Specifications Page 5 of straight piping (shown ...as possible to be tight (but not over-tightened). Keep motor clean. Pump Mounting Install pump on pipe or hose joints. Allow adequate access for cooling. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT...
...gate valves in the shade to water level as possible. Pump motors require free circulation of short, direct suction pipe (to place pump and filter in suction and discharge piping. NorthStar™ Pump Series Product Specifications Page 5 of straight piping (shown ...as possible to be tight (but not over-tightened). Keep motor clean. Pump Mounting Install pump on pipe or hose joints. Allow adequate access for cooling. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT...
All NorthStar models
Page 6
... size is reduced considerably; Failure to electrical power supply. Fire Hazard - Use a solid copper conductor, size 8 or larger. NorthStar™ Pump Series Pump Mounting (cont'd.) Page 6 of a current passing between bonded metal objects, which could cause an air trap. NOTE - Electrical ...5 ft. (1.5 m) of inside walls of Plumbing and Mechanical Officials (IAPMO) standards. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS All electrical wiring MUST be new or thoroughly cleaned before working on the motor housing and to all metal parts ...
... size is reduced considerably; Failure to electrical power supply. Fire Hazard - Use a solid copper conductor, size 8 or larger. NorthStar™ Pump Series Pump Mounting (cont'd.) Page 6 of a current passing between bonded metal objects, which could cause an air trap. NOTE - Electrical ...5 ft. (1.5 m) of inside walls of Plumbing and Mechanical Officials (IAPMO) standards. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS All electrical wiring MUST be new or thoroughly cleaned before working on the motor housing and to all metal parts ...
All NorthStar models
Page 7
... suction pipe level. Motor Specifications Max Rate (MR) HP KW 1 0.75 1-1/2 1.10 2 1.55 2-1/2 1.87 3 2.20 - - Ensure all pump and system components are intact and functioning properly. If water leakage occurs from the valve. 4. Have a professional perform this test: 1. Starting/Priming the... air relief valve until a steady stream of 15 Electrical (cont'd.) Wiring WARNING - WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS NorthStar™ Pump Series Page 7 of water (not air or air and water mix) is discharged from anywhere on the...
... suction pipe level. Motor Specifications Max Rate (MR) HP KW 1 0.75 1-1/2 1.10 2 1.55 2-1/2 1.87 3 2.20 - - Ensure all pump and system components are intact and functioning properly. If water leakage occurs from the valve. 4. Have a professional perform this test: 1. Starting/Priming the... air relief valve until a steady stream of 15 Electrical (cont'd.) Wiring WARNING - WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS NorthStar™ Pump Series Page 7 of water (not air or air and water mix) is discharged from anywhere on the...
All NorthStar models
Page 8
..."Jack's 327" if necessary. 6. Use only a low pressure (below 5 PSI), high volume blower when air purging the pump, filter, or piping. NorthStar™ Pump Series Page 8 of suction pipe. Do NOT add chemicals to avoid damage. CLOSE VALVES in front of motor and consequent serious... air and water) is running. Hayward pumps have self-lubricating motor bearings and shaft seals. Insure motor air vents are open when pump is discharged from pump and piping system using filter manual air relief valve. Occasionally, shaft seals must be replaced, due to tighten cover. Storage/...
..."Jack's 327" if necessary. 6. Use only a low pressure (below 5 PSI), high volume blower when air purging the pump, filter, or piping. NorthStar™ Pump Series Page 8 of suction pipe. Do NOT add chemicals to avoid damage. CLOSE VALVES in front of motor and consequent serious... air and water) is running. Hayward pumps have self-lubricating motor bearings and shaft seals. Insure motor air vents are open when pump is discharged from pump and piping system using filter manual air relief valve. Occasionally, shaft seals must be replaced, due to tighten cover. Storage/...
All NorthStar models
Page 9
... shaped caps must be observed including the following. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS NorthStar™ Pump Series Page 9 of the pump/strainer housing (item #3), exposing the diffuser (item #10). Use ONLY propylene glycol as possible. Failure to pump before draining pump. Foreign matter or improper handling will not damage plastic system components; Remove...
... shaped caps must be observed including the following. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS NorthStar™ Pump Series Page 9 of the pump/strainer housing (item #3), exposing the diffuser (item #10). Use ONLY propylene glycol as possible. Failure to pump before draining pump. Foreign matter or improper handling will not damage plastic system components; Remove...
All NorthStar models
Page 10
...#14). WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Note carefully the position of the spring seal, and remove it firmly into pump/strainer housing (item #3), being careful not to be reassembled. Replace motor cover to tap seal out. ...of the ceramic seal (item #13) with the diffuser (item #10) in place, and replace if damaged). Fasten assembly to pump/strainer housing (item #3) by using the two (2) hex shaped screws. Removing the Ceramic Seat (...item #12) onto the motor shaft in a clockwise direction. NOTE - NorthStar™ Pump Series Page 10 of this manual for...
...#14). WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Note carefully the position of the spring seal, and remove it firmly into pump/strainer housing (item #3), being careful not to be reassembled. Replace motor cover to tap seal out. ...of the ceramic seal (item #13) with the diffuser (item #10) in place, and replace if damaged). Fasten assembly to pump/strainer housing (item #3) by using the two (2) hex shaped screws. Removing the Ceramic Seat (...item #12) onto the motor shaft in a clockwise direction. NOTE - NorthStar™ Pump Series Page 10 of this manual for...
All NorthStar models
Page 11
NorthStar™ Pump Series Replacement Parts Parts Diagram Page 11 of 15 Parts Listing Ref. No. NOT Pressure Testable) Seal Plate O-Ring Diffuser O-Ring Diffuser Impeller Ring Impeller Kit (Includes Impeller, Impeller Ring, Seal Assy) Ctn. Qty. 1 1 1 1 10 10 10 10 10 1 1 10 (5 for 2-3 HP) WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Part No...
NorthStar™ Pump Series Replacement Parts Parts Diagram Page 11 of 15 Parts Listing Ref. No. NOT Pressure Testable) Seal Plate O-Ring Diffuser O-Ring Diffuser Impeller Ring Impeller Kit (Includes Impeller, Impeller Ring, Seal Assy) Ctn. Qty. 1 1 1 1 10 10 10 10 10 1 1 10 (5 for 2-3 HP) WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Part No...
All NorthStar models
Page 12
...cont'd.) Ref. NorthStar™ Pump Series Page 12 of 2) Ctn. No. Qty. 10 1 1 1 1 1 10 1 1 Pump SKU Detail Pump P/N SP4007 SP4010...Pump MR: Max Rate Pump 2 SP: Dual Speed Pump Impeller Kit P/N SPX4007CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT SPX4030CKIT SPX4007CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT SPX4025CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT Motor P/N SPX1607Z1BNS SPX1610Z1BNS SPX1615Z1BNS SPX1620Z1BNS SPX1630Z1BNS SPX1607Z1MNS SPX1610Z1MNS SPX1615Z1MNS SPX1620Z1MNS SPX1625Z1MNS SPX1610Z2MNS SPX1615Z2MNS SPX1620Z2MNS WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT...
...cont'd.) Ref. NorthStar™ Pump Series Page 12 of 2) Ctn. No. Qty. 10 1 1 1 1 1 10 1 1 Pump SKU Detail Pump P/N SP4007 SP4010...Pump MR: Max Rate Pump 2 SP: Dual Speed Pump Impeller Kit P/N SPX4007CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT SPX4030CKIT SPX4007CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT SPX4025CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT Motor P/N SPX1607Z1BNS SPX1610Z1BNS SPX1615Z1BNS SPX1620Z1BNS SPX1630Z1BNS SPX1607Z1MNS SPX1610Z1MNS SPX1615Z1MNS SPX1620Z1MNS SPX1625Z1MNS SPX1610Z2MNS SPX1615Z2MNS SPX1620Z2MNS WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT...
All NorthStar models
Page 13
... in the suction piping may be certain it if necessary. Motor Shuts OFF - Impeller jammed with water. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Pump Won't Prime, Check For: 1. Check For: 1. iv. Low voltage at motor or power drop (frequently caused by undersized wiring...the motor has cooled. Leaks will allow the motor to determine if pump will not prime if there are tight. Clogged or restricted strainer or suction line. Solution: Correct piping size. NorthStar™ Pump Series Page 13 of overheating. Solution: Remove strainer housing cover or ...
... in the suction piping may be certain it if necessary. Motor Shuts OFF - Impeller jammed with water. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Pump Won't Prime, Check For: 1. Check For: 1. iv. Low voltage at motor or power drop (frequently caused by undersized wiring...the motor has cooled. Leaks will allow the motor to determine if pump will not prime if there are tight. Clogged or restricted strainer or suction line. Solution: Correct piping size. NorthStar™ Pump Series Page 13 of overheating. Solution: Remove strainer housing cover or ...
All NorthStar models
Page 14
... (Retain For Your Records) DATE OF INSTALLATION INITIAL PRESSURE GAUGE READING (CLEAN FILTER PUMP MODEL HORSEPOWER FILTER MODEL SERIAL NUMBER WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS backwash as required. 5. Noisy Pump - Motor bearings noisy from return fittings). Holding hand over return fitting will allow ... filters - Foreign matter in a smaller eyeball fitting. 2. Check For: 1. Plugged or restricted discharge line of 15 Low Flow - NorthStar™ Pump Series Page 14 of filter, valve partially closed (high gauge reading).
... (Retain For Your Records) DATE OF INSTALLATION INITIAL PRESSURE GAUGE READING (CLEAN FILTER PUMP MODEL HORSEPOWER FILTER MODEL SERIAL NUMBER WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS backwash as required. 5. Noisy Pump - Motor bearings noisy from return fittings). Holding hand over return fitting will allow ... filters - Foreign matter in a smaller eyeball fitting. 2. Check For: 1. Plugged or restricted discharge line of 15 Low Flow - NorthStar™ Pump Series Page 14 of filter, valve partially closed (high gauge reading).
All NorthStar models
Page 15
... USE ONLY HAYWARD GENUINE REPLACEMENT PARTS No returns may be made directly to you may not apply to the factory without charge, within 10 days of purchase/installation, or REGISTER ONLINE AT WWW.HAYWARDPOOL.COM. To original purchasers of this pump, Hayward Pool Products warrants its products free from our plant. NorthStar™ Pump Series Page...
... USE ONLY HAYWARD GENUINE REPLACEMENT PARTS No returns may be made directly to you may not apply to the factory without charge, within 10 days of purchase/installation, or REGISTER ONLINE AT WWW.HAYWARDPOOL.COM. To original purchasers of this pump, Hayward Pool Products warrants its products free from our plant. NorthStar™ Pump Series Page...