All NorthStar models
Page 1
The advanced design provides superior performance while reducing maintenance requirements. The NorthStar is a self-priming pump that includes an improved seal and impeller design that will provide many years of today's in-ground swimming pool/...To prevent potential injury and to avoid unnecessary service calls, read this manual carefully and completely. A OWNER'S MANUAL INSTALLATION, OPERATION, & PARTS NorthStarTM Pump Series *50HZ Models are not UL Listed. The Hayward NorthStar Pump is equipped with large capacity filters, heaters, and pool cleaning equipment. P/N: IS4000 Rev.
The advanced design provides superior performance while reducing maintenance requirements. The NorthStar is a self-priming pump that includes an improved seal and impeller design that will provide many years of today's in-ground swimming pool/...To prevent potential injury and to avoid unnecessary service calls, read this manual carefully and completely. A OWNER'S MANUAL INSTALLATION, OPERATION, & PARTS NorthStarTM Pump Series *50HZ Models are not UL Listed. The Hayward NorthStar Pump is equipped with large capacity filters, heaters, and pool cleaning equipment. P/N: IS4000 Rev.
All NorthStar models
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...the pool. Components such as a means of access to prevent overheating of the motor. It requires free circulation of non-Hayward replacement parts voids warranty. Do not install in this manual, look for personal injury. WARNING - WARNING - All components should always ...be positioned to protect the electrical components from using them as the filtration system, pumps, and heaters must be installed and serviced only by a qualified professional. NorthStar™ Pump Series Page 2 of 15 IMPORTANT SAFETY INSTRUCTIONS Before installing or servicing this symbol...
...the pool. Components such as a means of access to prevent overheating of the motor. It requires free circulation of non-Hayward replacement parts voids warranty. Do not install in this manual, look for personal injury. WARNING - WARNING - All components should always ...be positioned to protect the electrical components from using them as the filtration system, pumps, and heaters must be installed and serviced only by a qualified professional. NorthStar™ Pump Series Page 2 of 15 IMPORTANT SAFETY INSTRUCTIONS Before installing or servicing this symbol...
All NorthStar models
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NorthStar™ Pump Series Page 3 of Entrapment Hazards: - All electrical wiring MUST be installed a minimum of electric shock replace damaged wiring immediately. Hazardous voltage can result in ... or mesh. Run a continuous wire from near point. - Suction in injury or death. A limb inserted into an opening of two functioning suction outlets per pump installed in mechanical entrapment. Replace damaged, broken, cracked, missing, or not securely attached suction outlet components immediately. - WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS
NorthStar™ Pump Series Page 3 of Entrapment Hazards: - All electrical wiring MUST be installed a minimum of electric shock replace damaged wiring immediately. Hazardous voltage can result in ... or mesh. Run a continuous wire from near point. - Suction in injury or death. A limb inserted into an opening of two functioning suction outlets per pump installed in mechanical entrapment. Replace damaged, broken, cracked, missing, or not securely attached suction outlet components immediately. - WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS
All NorthStar models
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... operation. Heat resistant, industrial size ceramic seal. It is also necessary to allow system water to return back to all internal parts. See-thru strainer cover lets you see when the basket needs cleaning. All components molded of corrosion-proof glass-filled thermoplastic for... cause fires, which could result in open position. Do not change filter control valve position while system pump is in locked position in violent separation of the Hayward NorthStar Pump Series. Failure to do so could result in severe personal injury or death. Do not operate pool ...
... operation. Heat resistant, industrial size ceramic seal. It is also necessary to allow system water to return back to all internal parts. See-thru strainer cover lets you see when the basket needs cleaning. All components molded of corrosion-proof glass-filled thermoplastic for... cause fires, which could result in open position. Do not change filter control valve position while system pump is in locked position in violent separation of the Hayward NorthStar Pump Series. Failure to do so could result in severe personal injury or death. Do not operate pool ...
All NorthStar models
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...in a damp or non-ventilated location. Be protected from lowest point in line. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Keep motor clean. Allow adequate access for cooling. Pump Mounting Install pump on pipe or hose joints. Select a well-drained area that a minimum length of 15 HP 3/4 1... Length * 12 ½" 1 ¼" [40] 30 [110] 6 ¼" 2" [63] 80 [300] 10" 3" [90] 160 [600] 15" * NOTE - NorthStar™ Pump Series Product Specifications Page 5 of straight piping (shown as "L" in the shade to shield them from continuous direct heat...
...in a damp or non-ventilated location. Be protected from lowest point in line. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Keep motor clean. Allow adequate access for cooling. Pump Mounting Install pump on pipe or hose joints. Select a well-drained area that a minimum length of 15 HP 3/4 1... Length * 12 ½" 1 ¼" [40] 30 [110] 6 ¼" 2" [63] 80 [300] 10" 3" [90] 160 [600] 15" * NOTE - NorthStar™ Pump Series Product Specifications Page 5 of straight piping (shown as "L" in the shade to shield them from continuous direct heat...
All NorthStar models
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... Teflon tape, and re-install connector. Use a non-entrapping suction fitting in thread stops. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Connect a No. 8 AWG (8.4 mm2) solid copper bonding wire to the pressure wire connector provided on the motor housing and to , grounding, bonding and ... and the National Electric Code (NEC). When applying Teflon tape to two layers of swimming pool, spa, or hot tub. Tighten fitting by code. NorthStar™ Pump Series Pump Mounting (cont'd.) Page 6 of Plumbing and Mechanical Officials (IAPMO) standards.
... Teflon tape, and re-install connector. Use a non-entrapping suction fitting in thread stops. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Connect a No. 8 AWG (8.4 mm2) solid copper bonding wire to the pressure wire connector provided on the motor housing and to , grounding, bonding and ... and the National Electric Code (NEC). When applying Teflon tape to two layers of swimming pool, spa, or hot tub. Tighten fitting by code. NorthStar™ Pump Series Pump Mounting (cont'd.) Page 6 of Plumbing and Mechanical Officials (IAPMO) standards.
All NorthStar models
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..., regulations, and the National Electric Code (NEC). All suction and discharge valves MUST be sure to suction pipe level. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Motor Specifications Max Rate (MR) HP KW 1 0.75 1-1/2 1.10 2 1.55 2-1/2 1.87 3 2.20 - - Full Rate (FR) HP KW 3/4 0.55... Starting/Priming the Pump Fill strainer housing with all pump and system components are sealed properly to verify they are also on the pump or filter, DO NOT start the pump. Run pressure test for this test. 2. NorthStar™ Pump Series Page 7 of...
..., regulations, and the National Electric Code (NEC). All suction and discharge valves MUST be sure to suction pipe level. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Motor Specifications Max Rate (MR) HP KW 1 0.75 1-1/2 1.10 2 1.55 2-1/2 1.87 3 2.20 - - Full Rate (FR) HP KW 3/4 0.55... Starting/Priming the Pump Fill strainer housing with all pump and system components are sealed properly to verify they are also on the pump or filter, DO NOT start the pump. Run pressure test for this test. 2. NorthStar™ Pump Series Page 7 of...
All NorthStar models
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NorthStar™ Pump Series Page 8 of pump suction. FILL STRAINER HOUSING WITH WATER BEFORE STARTING MOTOR. Do NOT add chemicals to pool/spa system directly in suction and outlet pipes. 3. Adding ...wait for the mechanical shaft seal. Failure to avoid damage. Keep motor clean. Storage/Winterization WARNING - WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS NEVER run pump dry. Running pump dry may damage pump and voids warranty. ATTENTION - ATTENTION - RELEASE ALL PRESSURE from obstruction to do so could result in this manual. If water...
NorthStar™ Pump Series Page 8 of pump suction. FILL STRAINER HOUSING WITH WATER BEFORE STARTING MOTOR. Do NOT add chemicals to pool/spa system directly in suction and outlet pipes. 3. Adding ...wait for the mechanical shaft seal. Failure to avoid damage. Keep motor clean. Storage/Winterization WARNING - WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS NEVER run pump dry. Running pump dry may damage pump and voids warranty. ATTENTION - ATTENTION - RELEASE ALL PRESSURE from obstruction to do so could result in this manual. If water...
All NorthStar models
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... the motor shaft. Slide the motor assembly out of the two-part replacement seal. Hex shaped caps must be observed including the following. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Drain all water from turning, secure motor shaft using a 1/2" ... pump/strainer housing.) Removing the Impeller (See Parts Diagram on page 11 of 15 Storage/Winterization (cont'd.) ATTENTION - Storing Pump For Winterization WARNING - Failure to freeze will void the warranty. NorthStar™ Pump Series Page 9 of this manual for pump component locations.) 3. Allowing the pump to...
... the motor shaft. Slide the motor assembly out of the two-part replacement seal. Hex shaped caps must be observed including the following. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Drain all water from turning, secure motor shaft using a 1/2" ... pump/strainer housing.) Removing the Impeller (See Parts Diagram on page 11 of 15 Storage/Winterization (cont'd.) ATTENTION - Storing Pump For Winterization WARNING - Failure to freeze will void the warranty. NorthStar™ Pump Series Page 9 of this manual for pump component locations.) 3. Allowing the pump to...
All NorthStar models
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...to protect delicate motor parts. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Removing the Ceramic Seat (See Parts Diagram on the top of the seal plate - Replacing the Impeller and Diffuser (See Parts Diagram on page 11 of this manual for pump component locations.) 13...in place, and replace if damaged). STOP - Clean all recesses & parts to disturb the diffuser gasket (item #9). 14. NorthStar™ Pump Series Page 10 of the seal plate (item #14). Seal Installation (See Parts Diagram on the seal plate with the diffuser (item #10) in ...
...to protect delicate motor parts. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Removing the Ceramic Seat (See Parts Diagram on the top of the seal plate - Replacing the Impeller and Diffuser (See Parts Diagram on page 11 of this manual for pump component locations.) 13...in place, and replace if damaged). STOP - Clean all recesses & parts to disturb the diffuser gasket (item #9). 14. NorthStar™ Pump Series Page 10 of the seal plate (item #14). Seal Installation (See Parts Diagram on the seal plate with the diffuser (item #10) in ...
All NorthStar models
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...Assy) Ctn. Qty. 1 1 1 1 10 10 10 10 10 1 1 10 (5 for 2-3 HP) WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Part No. 1 SPX3200UNKIT 2 SPX3200UG 3 SPX4020TP 4 SPX4000M 5 SPX4000S 6 & 7 SPX4000CLO SPX4000CLOB 8 SPX4000T 9 SPX4000Z1 10 SPX4000B 11 SPX3021R 12... Pump Strainer Housing, 2" x 2 1/2" with Drain Plugs, threaded style Strainer Basket Strainer Cover O-Ring Strainer Cover Kit (Includes Strainer Cover, Lock Ring, O-Ring) Strainer Cover Kit (Biguanide Sanitizer Applications Only; NorthStar™ Pump Series Replacement Parts Parts Diagram Page 11 of 15 Parts ...
...Assy) Ctn. Qty. 1 1 1 1 10 10 10 10 10 1 1 10 (5 for 2-3 HP) WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Part No. 1 SPX3200UNKIT 2 SPX3200UG 3 SPX4020TP 4 SPX4000M 5 SPX4000S 6 & 7 SPX4000CLO SPX4000CLOB 8 SPX4000T 9 SPX4000Z1 10 SPX4000B 11 SPX3021R 12... Pump Strainer Housing, 2" x 2 1/2" with Drain Plugs, threaded style Strainer Basket Strainer Cover O-Ring Strainer Cover Kit (Includes Strainer Cover, Lock Ring, O-Ring) Strainer Cover Kit (Biguanide Sanitizer Applications Only; NorthStar™ Pump Series Replacement Parts Parts Diagram Page 11 of 15 Parts ...
All NorthStar models
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...Pump MR: Max Rate Pump 2 SP: Dual Speed Pump Impeller Kit P/N SPX4007CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT SPX4030CKIT SPX4007CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT SPX4025CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT Motor P/N SPX1607Z1BNS SPX1610Z1BNS SPX1615Z1BNS SPX1620Z1BNS SPX1630Z1BNS SPX1607Z1MNS SPX1610Z1MNS SPX1615Z1MNS SPX1620Z1MNS SPX1625Z1MNS SPX1610Z2MNS SPX1615Z2MNS SPX1620Z2MNS WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Part... Base Cap Screw Kit (set of 15 Parts Listing (cont'd.) Ref. No. NorthStar™ Pump Series Page 12 of 2) Ctn.
...Pump MR: Max Rate Pump 2 SP: Dual Speed Pump Impeller Kit P/N SPX4007CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT SPX4030CKIT SPX4007CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT SPX4025CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT Motor P/N SPX1607Z1BNS SPX1610Z1BNS SPX1615Z1BNS SPX1620Z1BNS SPX1630Z1BNS SPX1607Z1MNS SPX1610Z1MNS SPX1615Z1MNS SPX1620Z1MNS SPX1625Z1MNS SPX1610Z2MNS SPX1615Z2MNS SPX1620Z2MNS WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Part... Base Cap Screw Kit (set of 15 Parts Listing (cont'd.) Ref. No. NorthStar™ Pump Series Page 12 of 2) Ctn.
All NorthStar models
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NorthStar™ Pump Series Page 13 of obstruction. Solution: Check all threaded ...Be sure motor is heavy enough. Manually check rotation of motor shaft for suction leaks. NOTE: Your Hayward pump motor is filled with debris. Be sure to correct cause of vacuum at motor or power drop (....HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Improper or loose wiring connections; If you have 5" - 6" of overheating. It will not prime if there are tight. iii. Solution: Contact a qualified repair professional. 2. Check For: 1. Empty pump/strainer housing. You should...
NorthStar™ Pump Series Page 13 of obstruction. Solution: Check all threaded ...Be sure motor is heavy enough. Manually check rotation of motor shaft for suction leaks. NOTE: Your Hayward pump motor is filled with debris. Be sure to correct cause of vacuum at motor or power drop (....HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Improper or loose wiring connections; If you have 5" - 6" of overheating. It will not prime if there are tight. iii. Solution: Contact a qualified repair professional. 2. Check For: 1. Empty pump/strainer housing. You should...
All NorthStar models
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...seal assembly. Vibration due to the equipment pad. 3. Foreign matter in pool, and unrestricted discharge return lines. Solution: Clean the pump housing. 4. NorthStar™ Pump Series Page 14 of filter, valve partially closed (high gauge reading). Plugged or restricted discharge line of 15 Low Flow - ... - backwash as required. 5. PRODUCT REGISTRATION (Retain For Your Records) DATE OF INSTALLATION INITIAL PRESSURE GAUGE READING (CLEAN FILTER PUMP MODEL HORSEPOWER FILTER MODEL SERIAL NUMBER WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Noisy Pump -
...seal assembly. Vibration due to the equipment pad. 3. Foreign matter in pool, and unrestricted discharge return lines. Solution: Clean the pump housing. 4. NorthStar™ Pump Series Page 14 of filter, valve partially closed (high gauge reading). Plugged or restricted discharge line of 15 Low Flow - ... - backwash as required. 5. PRODUCT REGISTRATION (Retain For Your Records) DATE OF INSTALLATION INITIAL PRESSURE GAUGE READING (CLEAN FILTER PUMP MODEL HORSEPOWER FILTER MODEL SERIAL NUMBER WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Noisy Pump -
All NorthStar models
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... such products, the warranty established by others. NorthStar™ Pump Series Page 15 of 15 HAYWARD® LIMITED WARRANTY This pump was inspected before shipment from the date of purchase. Mail to the nearest authorized Hayward service center. To obtain warranty replacements or repair, defective components or parts should be repaired, at our option, without charge...
... such products, the warranty established by others. NorthStar™ Pump Series Page 15 of 15 HAYWARD® LIMITED WARRANTY This pump was inspected before shipment from the date of purchase. Mail to the nearest authorized Hayward service center. To obtain warranty replacements or repair, defective components or parts should be repaired, at our option, without charge...