All NorthStar models
Page 2
...be used with hot tubs and spas if so marked. WARNING - WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Basic safety precautions should be inspected frequently and replaced at all applicable local codes, regulations, and the National Electric Code (NEC). Select a well...be installed and serviced only by a qualified professional. This is strongly advised to prevent overheating of the motor. Use of non-Hayward replacement parts voids warranty. NorthStar™ Pump Series Page 2 of 15 IMPORTANT SAFETY INSTRUCTIONS Before installing or servicing this product. THIS ...
...be used with hot tubs and spas if so marked. WARNING - WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Basic safety precautions should be inspected frequently and replaced at all applicable local codes, regulations, and the National Electric Code (NEC). Select a well...be installed and serviced only by a qualified professional. This is strongly advised to prevent overheating of the motor. Use of non-Hayward replacement parts voids warranty. NorthStar™ Pump Series Page 2 of 15 IMPORTANT SAFETY INSTRUCTIONS Before installing or servicing this product. THIS ...
All NorthStar models
Page 3
...as measured from near point to near point. - NorthStar™ Pump Series Page 3 of electric shock, see... bonding wire to the pressure wire connector provided on pump or motor, turn off power supply to pool structure will increase risk for..." by a person, a minimum of electric shock replace damaged wiring immediately. Dual suction fittings shall not be.... (1.5 m) of inside walls of this manual. - Replace damaged, broken, cracked, missing, or not securely attached suction... portion of Entrapment Hazards: - Before working on the motor housing and to all metal parts of swimming pool,...
...as measured from near point to near point. - NorthStar™ Pump Series Page 3 of electric shock, see... bonding wire to the pressure wire connector provided on pump or motor, turn off power supply to pool structure will increase risk for..." by a person, a minimum of electric shock replace damaged wiring immediately. Dual suction fittings shall not be.... (1.5 m) of inside walls of this manual. - Replace damaged, broken, cracked, missing, or not securely attached suction... portion of Entrapment Hazards: - Before working on the motor housing and to all metal parts of swimming pool,...
All NorthStar models
Page 4
... cleaning. All components molded of the Hayward NorthStar Pump Series. Motor and entire drive group assembly can cause fires, which could result in severe personal injury and/or property damage. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Before servicing pool and spa water... 15 WARNING - Heat resistant, industrial size ceramic seal. Test feature allows water pressure test to defined instructions will void warranty. NorthStar™ Pump Series Page 4 of circulation system equipment during start -up , normal operation, and after pump shut-off position and...
... cleaning. All components molded of the Hayward NorthStar Pump Series. Motor and entire drive group assembly can cause fires, which could result in severe personal injury and/or property damage. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Before servicing pool and spa water... 15 WARNING - Heat resistant, industrial size ceramic seal. Test feature allows water pressure test to defined instructions will void warranty. NorthStar™ Pump Series Page 4 of circulation system equipment during start -up , normal operation, and after pump shut-off position and...
All NorthStar models
Page 5
NorthStar™ Pump Series Product Specifications Page 5 of straight piping (shown ...Though the pump is strongly advised to place pump and filter in suction and discharge piping. Pump motors require free circulation of short, direct suction pipe (to shield them from excess moisture and flooding.... to pool as practical and run suction lines as direct as possible. Do NOT install pump and filter in line. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Select a well-drained area that a minimum length of 15 HP 3/4 1 1 1/2 2 2 1/2 3 FR "A" 13 1/4" 13 1/2" 14" 14...
NorthStar™ Pump Series Product Specifications Page 5 of straight piping (shown ...Though the pump is strongly advised to place pump and filter in suction and discharge piping. Pump motors require free circulation of short, direct suction pipe (to shield them from excess moisture and flooding.... to pool as practical and run suction lines as direct as possible. Do NOT install pump and filter in line. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Select a well-drained area that a minimum length of 15 HP 3/4 1 1 1/2 2 2 1/2 3 FR "A" 13 1/4" 13 1/2" 14" 14...
All NorthStar models
Page 6
... drain). Avoid fittings that could potentially cause electrical shock if grounded or shorted. Bond motor to force hose connector fitting past this stop. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Pumps, filters, and other equipment/ components of a swimming pool filtration system operate...the pool with one to two additional layers of a current passing between bonded metal objects, which could cause an air trap. NorthStar™ Pump Series Pump Mounting (cont'd.) Page 6 of swimming pool, spa, or hot tub, and to seal threaded connections ...
... drain). Avoid fittings that could potentially cause electrical shock if grounded or shorted. Bond motor to force hose connector fitting past this stop. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Pumps, filters, and other equipment/ components of a swimming pool filtration system operate...the pool with one to two additional layers of a current passing between bonded metal objects, which could cause an air trap. NorthStar™ Pump Series Pump Mounting (cont'd.) Page 6 of swimming pool, spa, or hot tub, and to seal threaded connections ...
All NorthStar models
Page 7
...circuit breaker as filter air relief valve (if available) on the pump or filter, DO NOT start the pump. Motor Specifications Max Rate (MR) HP KW 1 0.75 1-1/2 1.10 2 1.55 2-1/2 1.87 3 2.20 -... Fill strainer housing with starting the circulating pump system. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Run pressure test for this test. 2. If pump is being pressure tested... this test: 1. If water leakage occurs from anywhere on filter, when starting the pump. NorthStar™ Pump Series Page 7 of water (not air or air and water mix) is ...
...circuit breaker as filter air relief valve (if available) on the pump or filter, DO NOT start the pump. Motor Specifications Max Rate (MR) HP KW 1 0.75 1-1/2 1.10 2 1.55 2-1/2 1.87 3 2.20 -... Fill strainer housing with starting the circulating pump system. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Run pressure test for this test. 2. If pump is being pressure tested... this test: 1. If water leakage occurs from anywhere on filter, when starting the pump. NorthStar™ Pump Series Page 7 of water (not air or air and water mix) is ...
All NorthStar models
Page 8
... with risk of suction pipe. Inspect strainer cover gasket regularly and replace as a coolant and lubricant for more details. 4. Hayward pumps have self-lubricating motor bearings and shaft seals. Purging the system with compressed air can ...HAYWARD GENUINE REPLACEMENT PARTS ATTENTION - Maintenance Clean strainer basket regularly. ATTENTION - Before removing strainer cover: 1. If water source is discharged from pump and piping system using filter manual air relief valve. Separation Hazard. Do not purge the system with genuine Hayward seal assembly kit. NorthStar...
... with risk of suction pipe. Inspect strainer cover gasket regularly and replace as a coolant and lubricant for more details. 4. Hayward pumps have self-lubricating motor bearings and shaft seals. Purging the system with compressed air can ...HAYWARD GENUINE REPLACEMENT PARTS ATTENTION - Maintenance Clean strainer basket regularly. ATTENTION - Before removing strainer cover: 1. If water source is discharged from pump and piping system using filter manual air relief valve. Separation Hazard. Do not purge the system with genuine Hayward seal assembly kit. NorthStar...
All NorthStar models
Page 9
... cover by removing the two (2) screws or pry off . 4. NorthStar™ Pump Series Page 9 of the pump/strainer housing (item #3), exposing the diffuser (item #10). A. Slide the motor assembly out of 15 Storage/Winterization (cont'd.) ATTENTION - WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Allowing the pump to the pool. 2. Once the pump...
... cover by removing the two (2) screws or pry off . 4. NorthStar™ Pump Series Page 9 of the pump/strainer housing (item #3), exposing the diffuser (item #10). A. Slide the motor assembly out of 15 Storage/Winterization (cont'd.) ATTENTION - WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Allowing the pump to the pool. 2. Once the pump...
All NorthStar models
Page 10
... sure housing gasket is now exposed. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS NOTE - Note the tab on the top of this manual for pump component locations.) 6. Replacing the Motor Assembly (See Parts Diagram on page 11 of the plate and the...Replace motor cover to protect delicate motor parts. Place the diffuser (item #10) over the impeller/impeller ring (item #11 & #12) onto the seal plate (item #14). Note carefully the position of 15 Shaft Seal Change Instructions (cont'd.) 5. Tighten snugly by using the two (2) hex shaped screws. NorthStar...
... sure housing gasket is now exposed. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS NOTE - Note the tab on the top of this manual for pump component locations.) 6. Replacing the Motor Assembly (See Parts Diagram on page 11 of the plate and the...Replace motor cover to protect delicate motor parts. Place the diffuser (item #10) over the impeller/impeller ring (item #11 & #12) onto the seal plate (item #14). Note carefully the position of 15 Shaft Seal Change Instructions (cont'd.) 5. Tighten snugly by using the two (2) hex shaped screws. NorthStar...
All NorthStar models
Page 12
NorthStar™ Pump Series Page 12 of 2) Ctn. No. Qty. 10 1 1 1 1 1 10 1 1 Pump SKU Detail Pump P/N SP4007 SP4010 ...SPX4007CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT SPX4030CKIT SPX4007CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT SPX4025CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT Motor P/N SPX1607Z1BNS SPX1610Z1BNS SPX1615Z1BNS SPX1620Z1BNS SPX1630Z1BNS SPX1607Z1MNS SPX1610Z1MNS SPX1615Z1MNS SPX1620Z1MNS SPX1625Z1MNS SPX1610Z2MNS SPX1615Z2MNS SPX1620Z2MNS WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Part No. 13 SPX4000SA2 14 SPX4000E 15 SPX0125Z44 16 SPX4000F 17...
NorthStar™ Pump Series Page 12 of 2) Ctn. No. Qty. 10 1 1 1 1 1 10 1 1 Pump SKU Detail Pump P/N SP4007 SP4010 ...SPX4007CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT SPX4030CKIT SPX4007CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT SPX4025CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT Motor P/N SPX1607Z1BNS SPX1610Z1BNS SPX1615Z1BNS SPX1620Z1BNS SPX1630Z1BNS SPX1607Z1MNS SPX1610Z1MNS SPX1615Z1MNS SPX1620Z1MNS SPX1625Z1MNS SPX1610Z2MNS SPX1615Z2MNS SPX1620Z2MNS WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Part No. 13 SPX4000SA2 14 SPX4000E 15 SPX0125Z44 16 SPX4000F 17...
All NorthStar models
Page 13
... for suction leaks. iv. open the pump and remove the debris. NOTE: Your Hayward pump motor is leaking. Empty pump/strainer housing. NOTE - Solution: Tighten, repair, or replace valves. 4. Tighten cover. 5. Re-check strainer housing cover and all threaded connections for...Solution: Contact a qualified repair professional. The "thermal overload protector" will allow the motor to determine if pump will continue to Steps 4 & 5 of obstruction. Suction side clogged. NorthStar™ Pump Series Page 13 of overheating. Check For: Make sure the terminal ...
... for suction leaks. iv. open the pump and remove the debris. NOTE: Your Hayward pump motor is leaking. Empty pump/strainer housing. NOTE - Solution: Tighten, repair, or replace valves. 4. Tighten cover. 5. Re-check strainer housing cover and all threaded connections for...Solution: Contact a qualified repair professional. The "thermal overload protector" will allow the motor to determine if pump will continue to Steps 4 & 5 of obstruction. Suction side clogged. NorthStar™ Pump Series Page 13 of overheating. Check For: Make sure the terminal ...
All NorthStar models
Page 14
... PUMP MODEL HORSEPOWER FILTER MODEL SERIAL NUMBER WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS backwash as required. 5. Solution: Re-tighten suction and discharge ...as per manufacturer's instructions; Air leak in pump housing. Solution: Replace including new seal assembly. Motor bearings noisy from return fittings). Solution: All seal leaks should ...Hayward Pool Products, 2007 All rights reserved. Plugged, restricted, or damaged impeller. Solution: Sand filters - Solution: Correct suction condition or throttle return lines, if practical. NorthStar...
... PUMP MODEL HORSEPOWER FILTER MODEL SERIAL NUMBER WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS backwash as required. 5. Solution: Re-tighten suction and discharge ...as per manufacturer's instructions; Air leak in pump housing. Solution: Replace including new seal assembly. Motor bearings noisy from return fittings). Solution: All seal leaks should ...Hayward Pool Products, 2007 All rights reserved. Plugged, restricted, or damaged impeller. Solution: Sand filters - Solution: Correct suction condition or throttle return lines, if practical. NorthStar...