All NorthStar models
Page 1
...Hayward NorthStar Pump is equipped with large capacity filters, heaters, and pool cleaning equipment. Required: 2" plumbing minimum Recommended: 2 ½" plumbing or larger SAVE THIS INSTRUCTION MANUAL HAYWARD POOL PRODUCTS 620 DIVISION STREET ELIZABETH, NJ 07207 (908) 351-5400 WWW.HAYWARDPOOL.COM NOTE - A OWNER'S MANUAL INSTALLATION, OPERATION, & PARTS NorthStarTM Pump...advanced design provides superior performance while reducing maintenance requirements. The NorthStar is a self-priming pump that includes an improved seal and impeller design that will provide many years of today's...
...Hayward NorthStar Pump is equipped with large capacity filters, heaters, and pool cleaning equipment. Required: 2" plumbing minimum Recommended: 2 ½" plumbing or larger SAVE THIS INSTRUCTION MANUAL HAYWARD POOL PRODUCTS 620 DIVISION STREET ELIZABETH, NJ 07207 (908) 351-5400 WWW.HAYWARDPOOL.COM NOTE - A OWNER'S MANUAL INSTALLATION, OPERATION, & PARTS NorthStarTM Pump...advanced design provides superior performance while reducing maintenance requirements. The NorthStar is a self-priming pump that includes an improved seal and impeller design that will provide many years of today's...
All NorthStar models
Page 4
... extender ribbing assures free flowing operation for burns. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Do not change filter control valve position while system pump is not assembled properly, damaged, or missing. Product Benefits Super-sized 220 cubic...return back to pump housing with air-flow ventilation for the proper installation and operation of 15 WARNING - Separation Hazard. Tri-Lock design makes strainer cover removal easy. Heat resistant, industrial size ceramic seal. NorthStar™ Pump Series Page 4 of the Hayward NorthStar Pump Series.
... extender ribbing assures free flowing operation for burns. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Do not change filter control valve position while system pump is not assembled properly, damaged, or missing. Product Benefits Super-sized 220 cubic...return back to pump housing with air-flow ventilation for the proper installation and operation of 15 WARNING - Separation Hazard. Tri-Lock design makes strainer cover removal easy. Heat resistant, industrial size ceramic seal. NorthStar™ Pump Series Page 4 of the Hayward NorthStar Pump Series.
All NorthStar models
Page 6
...supply line. Bond motor to electrical service ground. Use a solid copper conductor, size 8 or larger. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS NorthStar™ Pump Series Pump Mounting (cont'd.) Page 6 of a current passing between bonded metal objects, which could cause an air trap. Hazardous Pressure. Tighten...rated voltage when motor is less than 90% or more than 110% of swimming pool, spa, or hot tub, and to seal threaded connections on electrical connections. All plastic fittings must be more than 10% above or below motor name plate rated voltage, ...
...supply line. Bond motor to electrical service ground. Use a solid copper conductor, size 8 or larger. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS NorthStar™ Pump Series Pump Mounting (cont'd.) Page 6 of a current passing between bonded metal objects, which could cause an air trap. Hazardous Pressure. Tighten...rated voltage when motor is less than 90% or more than 110% of swimming pool, spa, or hot tub, and to seal threaded connections on electrical connections. All plastic fittings must be more than 10% above or below motor name plate rated voltage, ...
All NorthStar models
Page 7
... in the system by fully opening filter manual air relief valve until a steady stream of 15 Electrical (cont'd.) Wiring WARNING - NorthStar™ Pump Series Page 7 of water (not air or air and water mix) is functioning properly, then the following criteria should be permanently... connected to verify they are sealed properly to Start-Up NOTE - WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS WARNING - All electrical ...
... in the system by fully opening filter manual air relief valve until a steady stream of 15 Electrical (cont'd.) Wiring WARNING - NorthStar™ Pump Series Page 7 of water (not air or air and water mix) is functioning properly, then the following criteria should be permanently... connected to verify they are sealed properly to Start-Up NOTE - WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS WARNING - All electrical ...
All NorthStar models
Page 8
...obstruction to avoid damage. If water source is running. Hayward pumps have self-lubricating motor bearings and shaft seals. NEVER run pump dry. ATTENTION - Replace strainer cover on power and wait for pump to prime, which may cause reverse rotation of suction...Seal Change Instructions" in severe personal injury. Replace with "Jack's 327" if necessary. 6. If pump does NOT prime within five minutes, stop motor and determine cause. Inspect strainer cover gasket regularly and replace as a coolant and lubricant for more details. 4. NorthStar™ Pump...
...obstruction to avoid damage. If water source is running. Hayward pumps have self-lubricating motor bearings and shaft seals. NEVER run pump dry. ATTENTION - Replace strainer cover on power and wait for pump to prime, which may cause reverse rotation of suction...Seal Change Instructions" in severe personal injury. Replace with "Jack's 327" if necessary. 6. If pump does NOT prime within five minutes, stop motor and determine cause. Inspect strainer cover gasket regularly and replace as a coolant and lubricant for more details. 4. NorthStar™ Pump...
All NorthStar models
Page 9
... the diffuser off the cap covering the motor shaft. NorthStar™ Pump Series Page 9 of the pump/strainer housing (item #3), exposing the diffuser (item #10). toxic and will easily scratch the graphite and ceramic sealing surfaces. Only qualified personnel should always be twisted off....Motor Assembly (See Parts Diagram on the motor shaft. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS other anti-freezes are highly toxic and may result in the system. Disconnect pump from turning, secure motor shaft using a 1/2" open-end wrench, which fits over ...
... the diffuser off the cap covering the motor shaft. NorthStar™ Pump Series Page 9 of the pump/strainer housing (item #3), exposing the diffuser (item #10). toxic and will easily scratch the graphite and ceramic sealing surfaces. Only qualified personnel should always be twisted off....Motor Assembly (See Parts Diagram on the motor shaft. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS other anti-freezes are highly toxic and may result in the system. Disconnect pump from turning, secure motor shaft using a 1/2" open-end wrench, which fits over ...
All NorthStar models
Page 10
...a dilute solution of this manual for pump component locations.) 8. Gently wipe the polished face of the seal plate (item #14). Press the spring seal assembly onto the motor shaft - Fasten motor end cover by holding motor shaft with flange facing towards the diffuser (item #10). 12. NorthStar™ Pump Series Page 10 of the motor... (item #11) back onto the impeller, with wrench as well. Replacing the Motor Assembly (See Parts Diagram on page 11 of this manual for pump component locations.) 13. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS
...a dilute solution of this manual for pump component locations.) 8. Gently wipe the polished face of the seal plate (item #14). Press the spring seal assembly onto the motor shaft - Fasten motor end cover by holding motor shaft with flange facing towards the diffuser (item #10). 12. NorthStar™ Pump Series Page 10 of the motor... (item #11) back onto the impeller, with wrench as well. Replacing the Motor Assembly (See Parts Diagram on page 11 of this manual for pump component locations.) 13. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS
All NorthStar models
Page 11
...10 10 10 1 1 10 (5 for 2-3 HP) WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS NOT Pressure Testable) Seal Plate O-Ring Diffuser O-Ring Diffuser Impeller Ring Impeller Kit (Includes Impeller, Impeller Ring, Seal Assy) Ctn. Part No. 1 SPX3200UNKIT 2 SPX3200UG 3 SPX4020TP 4 SPX4000M 5 SPX4000S ...Union Gasket Pump Strainer Housing, 2" x 2 1/2" with Drain Plugs, threaded style Strainer Basket Strainer Cover O-Ring Strainer Cover Kit (Includes Strainer Cover, Lock Ring, O-Ring) Strainer Cover Kit (Biguanide Sanitizer Applications Only; NorthStar™ Pump Series ...
...10 10 10 1 1 10 (5 for 2-3 HP) WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS NOT Pressure Testable) Seal Plate O-Ring Diffuser O-Ring Diffuser Impeller Ring Impeller Kit (Includes Impeller, Impeller Ring, Seal Assy) Ctn. Part No. 1 SPX3200UNKIT 2 SPX3200UG 3 SPX4020TP 4 SPX4000M 5 SPX4000S ...Union Gasket Pump Strainer Housing, 2" x 2 1/2" with Drain Plugs, threaded style Strainer Basket Strainer Cover O-Ring Strainer Cover Kit (Includes Strainer Cover, Lock Ring, O-Ring) Strainer Cover Kit (Biguanide Sanitizer Applications Only; NorthStar™ Pump Series ...
All NorthStar models
Page 12
...SPX1620Z2MNS WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS No. Part No. 13 SPX4000SA2 14 SPX4000E 15 SPX0125Z44 16 SPX4000F 17 SPX4000K 18 See SKU Detail 19 & 20 SPX4000FG 21 SPX4000GA 22 SPX1600Z52 Description Shaft Seal Assembly Seal Plate Motor Cap Screws Motor ...Mounting Plate Motor Lock Ring Motor Drain Plug with O-Ring Mounting Base w/2 Cap Screws Mounting Base Cap Screw Kit (set of 15 Parts Listing (cont'd.) Ref. NorthStar™ Pump Series Page 12 of 2) Ctn...
...SPX1620Z2MNS WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS No. Part No. 13 SPX4000SA2 14 SPX4000E 15 SPX0125Z44 16 SPX4000F 17 SPX4000K 18 See SKU Detail 19 & 20 SPX4000FG 21 SPX4000GA 22 SPX1600Z52 Description Shaft Seal Assembly Seal Plate Motor Cap Screws Motor ...Mounting Plate Motor Lock Ring Motor Drain Plug with O-Ring Mounting Base w/2 Cap Screws Mounting Base Cap Screw Kit (set of 15 Parts Listing (cont'd.) Ref. NorthStar™ Pump Series Page 12 of 2) Ctn...
All NorthStar models
Page 13
.... Improper or loose wiring connections; Tighten cover. 5. b. Remove and replace shaft seal only if it is wired for suction leaks. Solution: Contact a qualified repair professional. 2. NorthStar™ Pump Series Page 13 of obstruction. Bypass it is rotating at motor or power drop ... corrected. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Motor Shuts OFF - Solution: Make sure pump/strainer housing is properly seated in the suction piping may be certain it if necessary. open the pump and remove the debris. It will ...
.... Improper or loose wiring connections; Tighten cover. 5. b. Remove and replace shaft seal only if it is wired for suction leaks. Solution: Contact a qualified repair professional. 2. NorthStar™ Pump Series Page 13 of obstruction. Bypass it is rotating at motor or power drop ... corrected. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Motor Shuts OFF - Solution: Make sure pump/strainer housing is properly seated in the suction piping may be certain it if necessary. open the pump and remove the debris. It will ...
All NorthStar models
Page 14
...from return fittings). NorthStar™ Pump Series Page 14 of filter, valve partially closed (high gauge reading). Generally, Check For: (cont'd.) 3. D.E. Air leak in pump housing. Plugged, restricted, or damaged impeller. Noisy Pump - Foreign matter...HAYWARD GENUINE REPLACEMENT PARTS Plugged or restricted discharge line of 15 Low Flow - filters - Vibration due to the equipment pad. 3. backwash as per manufacturer's instructions; Solution: Replace including new seal assembly. Air leak in pool, and unrestricted discharge return lines. Solution: Mount the pump...
...from return fittings). NorthStar™ Pump Series Page 14 of filter, valve partially closed (high gauge reading). Generally, Check For: (cont'd.) 3. D.E. Air leak in pump housing. Plugged, restricted, or damaged impeller. Noisy Pump - Foreign matter...HAYWARD GENUINE REPLACEMENT PARTS Plugged or restricted discharge line of 15 Low Flow - filters - Vibration due to the equipment pad. 3. backwash as per manufacturer's instructions; Solution: Replace including new seal assembly. Air leak in pool, and unrestricted discharge return lines. Solution: Mount the pump...
