All NorthStar models
Page 2
... warranty. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS CAUTION - Though this product. Use of air for personal injury. Failure to protect the electrical components from using them as the filtration system, pumps, and heaters must be in a damp or non-ventilated location. ...be provided to its original integrity. CAUTION warns about hazards that are important but not related to the pool. NorthStar™ Pump Series Page 2 of 15 IMPORTANT SAFETY INSTRUCTIONS Before installing or servicing this owner's manual and on the equipment....
... warranty. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS CAUTION - Though this product. Use of air for personal injury. Failure to protect the electrical components from using them as the filtration system, pumps, and heaters must be in a damp or non-ventilated location. ...be provided to its original integrity. CAUTION warns about hazards that are important but not related to the pool. NorthStar™ Pump Series Page 2 of 15 IMPORTANT SAFETY INSTRUCTIONS Before installing or servicing this owner's manual and on the equipment....
All NorthStar models
Page 3
... into an opening of the limb. Evisceration/ Disembowelment- Mechanical Entrapment- WARNING - Suction outlets in an entrapment. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS All electrical wiring MUST be in injury or death. Provide a properly located electrical receptacle. To reduce the risk of this manual. - ... risk of Electric Shock. floor or wall), must be installed a minimum of 15 WARNING - Risk of Entrapment Hazards: - NorthStar™ Pump Series Page 3 of three feet (3') [0.91 meter] apart, as measured from external bonding lug to the...
... into an opening of the limb. Evisceration/ Disembowelment- Mechanical Entrapment- WARNING - Suction outlets in an entrapment. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS All electrical wiring MUST be in injury or death. Provide a properly located electrical receptacle. To reduce the risk of this manual. - ... risk of Electric Shock. floor or wall), must be installed a minimum of 15 WARNING - Risk of Entrapment Hazards: - NorthStar™ Pump Series Page 3 of three feet (3') [0.91 meter] apart, as measured from external bonding lug to the...
All NorthStar models
Page 4
...has extra leaf-holding capacity and extends time between cleanings. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Stand clear of pump components. Never operate or test the circulation system at least 20 minutes prior to maintenance to all internal... required, no loose parts, and no clamps. Failure to defined instructions may cause severe personal injury or death. Uni-bracket mounting base provides stable, stress-free support, plus versatility for the proper installation and operation of the Hayward NorthStar Pump Series. General Information ...
...has extra leaf-holding capacity and extends time between cleanings. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Stand clear of pump components. Never operate or test the circulation system at least 20 minutes prior to maintenance to all internal... required, no loose parts, and no clamps. Failure to defined instructions may cause severe personal injury or death. Uni-bracket mounting base provides stable, stress-free support, plus versatility for the proper installation and operation of the Hayward NorthStar Pump Series. General Information ...
All NorthStar models
Page 5
... [90] 160 [600] 15" * NOTE - NorthStar™ Pump Series Product Specifications Page 5 of air for cooling. Pump mount must equal or be installed and serviced only by a qualified professional. Pump Location Locate pump as close to meet all local and national codes. Keep...pump inlet height to be as close to pool as practical and run suction lines as direct as possible to 5 pipe size diameters, be tight (but not over-tightened). This product should have continuous slope upward from excess moisture and flooding. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
... [90] 160 [600] 15" * NOTE - NorthStar™ Pump Series Product Specifications Page 5 of air for cooling. Pump mount must equal or be installed and serviced only by a qualified professional. Pump Location Locate pump as close to meet all local and national codes. Keep...pump inlet height to be as close to pool as practical and run suction lines as direct as possible to 5 pipe size diameters, be tight (but not over-tightened). This product should have continuous slope upward from excess moisture and flooding. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...
All NorthStar models
Page 6
...multiple drains) or double suction (skimmer and main drain). Connect motor ground terminal to pool structure. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS do NOT over-tighten fitting or you face the open end of the fitting, beginning at the end of the plastic components....use . Run wire from the power source. All plastic fittings must be new or thoroughly cleaned before connecting to electrical power supply. NorthStar™ Pump Series Pump Mounting (cont'd.) Page 6 of swimming pool, spa, or hot tub, and to all wiring standards including, but at least two...
...multiple drains) or double suction (skimmer and main drain). Connect motor ground terminal to pool structure. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS do NOT over-tighten fitting or you face the open end of the fitting, beginning at the end of the plastic components....use . Run wire from the power source. All plastic fittings must be new or thoroughly cleaned before connecting to electrical power supply. NorthStar™ Pump Series Pump Mounting (cont'd.) Page 6 of swimming pool, spa, or hot tub, and to all wiring standards including, but at least two...
All NorthStar models
Page 7
... amp loads before removing strainer cover. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Use the load circuit breaker as filter air relief valve (if available) on filter, when starting the pump. Ensure all pump and system components are intact and functioning properly. If water leakage occurs...same circuit, be permanently connected to verify they are sealed properly to Start-Up NOTE - Allow no higher than 24 hours. NorthStar™ Pump Series Page 7 of water (not air or air and water mix) is being pressure tested (50 PSI MAXIMUM), be OPEN,...
... amp loads before removing strainer cover. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Use the load circuit breaker as filter air relief valve (if available) on filter, when starting the pump. Ensure all pump and system components are intact and functioning properly. If water leakage occurs...same circuit, be permanently connected to verify they are sealed properly to Start-Up NOTE - Allow no higher than 24 hours. NorthStar™ Pump Series Page 7 of water (not air or air and water mix) is being pressure tested (50 PSI MAXIMUM), be OPEN,...
All NorthStar models
Page 8
... Starting/Priming the Pump (cont'd.) WARNING - NorthStar™ Pump Series Page 8 of severe injury or death to anyone nearby. NEVER run pump dry. NOTE - If pump does NOT prime within five minutes, stop motor and determine cause. See Troubleshooting Guide. Do NOT use water to clean. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS ATTENTION - ATTENTION - CLOSE...
... Starting/Priming the Pump (cont'd.) WARNING - NorthStar™ Pump Series Page 8 of severe injury or death to anyone nearby. NEVER run pump dry. NOTE - If pump does NOT prime within five minutes, stop motor and determine cause. See Troubleshooting Guide. Do NOT use water to clean. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS ATTENTION - ATTENTION - CLOSE...
All NorthStar models
Page 9
... impeller (item #12). (The diffuser may result in the pump/strainer housing. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS To remove, pull it straight out of the pump/strainer housing.) Removing the Impeller (See Parts Diagram on page 11 of this manual for pump component locations.) 1. NorthStar™ Pump Series Page 9 of this manual for a long time...
... impeller (item #12). (The diffuser may result in the pump/strainer housing. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS To remove, pull it straight out of the pump/strainer housing.) Removing the Impeller (See Parts Diagram on page 11 of this manual for pump component locations.) 1. NorthStar™ Pump Series Page 9 of this manual for a long time...
All NorthStar models
Page 10
...spring seal assembly (item #13) with flange facing towards the diffuser (item #10). 12. NorthStar™ Pump Series Page 10 of the spring seal, and remove it firmly into pump/strainer housing (item #3), being careful not to disturb the diffuser gasket (item #9). 14. ... surface of the seal plate - Rotate the impeller (item #12) counterclockwise and remove. Seal Installation (See Parts Diagram on the top of this manual for pump component locations.) 8. black polished surface facing the ceramic seat. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS
...spring seal assembly (item #13) with flange facing towards the diffuser (item #10). 12. NorthStar™ Pump Series Page 10 of the spring seal, and remove it firmly into pump/strainer housing (item #3), being careful not to disturb the diffuser gasket (item #9). 14. ... surface of the seal plate - Rotate the impeller (item #12) counterclockwise and remove. Seal Installation (See Parts Diagram on the top of this manual for pump component locations.) 8. black polished surface facing the ceramic seat. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS
All NorthStar models
Page 11
Part No. 1 SPX3200UNKIT 2 SPX3200UG 3 SPX4020TP 4 SPX4000M 5 SPX4000S 6 & 7 SPX4000CLO SPX4000CLOB 8 SPX4000T 9 SPX4000Z1 10 SPX4000B 11 SPX3021R 12 See SKU Detail Description Union Connector Kit (Includes Union Nut, Union Connector, Union Gasket - 2 ea.) Union Gasket Pump Strainer Housing, 2" x 2 1/2" with Drain Plugs, threaded style Strainer Basket Strainer Cover O-Ring... Ring, Seal Assy) Ctn. Qty. 1 1 1 1 10 10 10 10 10 1 1 10 (5 for 2-3 HP) WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS NorthStar™ Pump Series Replacement Parts Parts Diagram Page 11 of 15...
Part No. 1 SPX3200UNKIT 2 SPX3200UG 3 SPX4020TP 4 SPX4000M 5 SPX4000S 6 & 7 SPX4000CLO SPX4000CLOB 8 SPX4000T 9 SPX4000Z1 10 SPX4000B 11 SPX3021R 12 See SKU Detail Description Union Connector Kit (Includes Union Nut, Union Connector, Union Gasket - 2 ea.) Union Gasket Pump Strainer Housing, 2" x 2 1/2" with Drain Plugs, threaded style Strainer Basket Strainer Cover O-Ring... Ring, Seal Assy) Ctn. Qty. 1 1 1 1 10 10 10 10 10 1 1 10 (5 for 2-3 HP) WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS NorthStar™ Pump Series Replacement Parts Parts Diagram Page 11 of 15...
All NorthStar models
Page 12
NorthStar™ Pump Series Page 12 of 2) Ctn. No. Part No. 13 SPX4000SA2 14 SPX4000E 15 SPX0125Z44 16 SPX4000F 17 SPX4000K ...Pump MR: Max Rate Pump 2 SP: Dual Speed Pump Impeller Kit P/N SPX4007CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT SPX4030CKIT SPX4007CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT SPX4025CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT Motor P/N SPX1607Z1BNS SPX1610Z1BNS SPX1615Z1BNS SPX1620Z1BNS SPX1630Z1BNS SPX1607Z1MNS SPX1610Z1MNS SPX1615Z1MNS SPX1620Z1MNS SPX1625Z1MNS SPX1610Z2MNS SPX1615Z2MNS SPX1620Z2MNS WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS
NorthStar™ Pump Series Page 12 of 2) Ctn. No. Part No. 13 SPX4000SA2 14 SPX4000E 15 SPX0125Z44 16 SPX4000F 17 SPX4000K ...Pump MR: Max Rate Pump 2 SP: Dual Speed Pump Impeller Kit P/N SPX4007CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT SPX4030CKIT SPX4007CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT SPX4025CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT Motor P/N SPX1607Z1BNS SPX1610Z1BNS SPX1615Z1BNS SPX1620Z1BNS SPX1630Z1BNS SPX1607Z1MNS SPX1610Z1MNS SPX1615Z1MNS SPX1620Z1MNS SPX1625Z1MNS SPX1610Z2MNS SPX1615Z2MNS SPX1620Z2MNS WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS
All NorthStar models
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...wiring diagram on valves. Solution: Tighten, repair, or replace valves. 4. Tighten cover. 5. If pump does not develop a vacuum and pump has sufficient "priming water": i. ii. Low Flow - Undersized pool piping. NorthStar™ Pump Series Page 13 of obstruction. Be sure motor is .... Remove and replace shaft seal only if it is rotating at full RPM's. Generally, Check For: 1. Clogged or restricted strainer or suction line. Solution: Contact a qualified repair professional. 2. Solution: Correct piping size. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS
...wiring diagram on valves. Solution: Tighten, repair, or replace valves. 4. Tighten cover. 5. If pump does not develop a vacuum and pump has sufficient "priming water": i. ii. Low Flow - Undersized pool piping. NorthStar™ Pump Series Page 13 of obstruction. Be sure motor is .... Remove and replace shaft seal only if it is rotating at full RPM's. Generally, Check For: 1. Clogged or restricted strainer or suction line. Solution: Contact a qualified repair professional. 2. Solution: Correct piping size. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS
All NorthStar models
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...(Retain For Your Records) DATE OF INSTALLATION INITIAL PRESSURE GAUGE READING (CLEAN FILTER PUMP MODEL HORSEPOWER FILTER MODEL SERIAL NUMBER WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Solution: Sand filters - D.E. Foreign matter in suction (bubbles issuing from normal ... by restricted or undersized suction line or leak at once. © Hayward Pool Products, 2007 All rights reserved. Solution: Clean the pump housing. 4. clean or replace cartridge. 4. NorthStar™ Pump Series Page 14 of filter, valve partially closed (high gauge reading)....
...(Retain For Your Records) DATE OF INSTALLATION INITIAL PRESSURE GAUGE READING (CLEAN FILTER PUMP MODEL HORSEPOWER FILTER MODEL SERIAL NUMBER WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Solution: Sand filters - D.E. Foreign matter in suction (bubbles issuing from normal ... by restricted or undersized suction line or leak at once. © Hayward Pool Products, 2007 All rights reserved. Solution: Clean the pump housing. 4. clean or replace cartridge. 4. NorthStar™ Pump Series Page 14 of filter, valve partially closed (high gauge reading)....
All NorthStar models
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...pump, Hayward Pool Products warrants its products free from Hayward: □ Pump □ Filter □ Automatic Pool Cleaner □ Light □ Chlorinator □ Skimmer □ Heater □ Heat Pump □ Salt/Chlorine Generator □ Controls WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...NorthStar™ Pump Series Page 15 of the standard warranty apply. To original purchasers of this pump, Hayward Pool Products, 620 Division Street, Elizabeth, New Jersey, warrants its pump housing/strainer to state. *Supersedes all previous publications. Parts...
...pump, Hayward Pool Products warrants its products free from Hayward: □ Pump □ Filter □ Automatic Pool Cleaner □ Light □ Chlorinator □ Skimmer □ Heater □ Heat Pump □ Salt/Chlorine Generator □ Controls WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS...NorthStar™ Pump Series Page 15 of the standard warranty apply. To original purchasers of this pump, Hayward Pool Products, 620 Division Street, Elizabeth, New Jersey, warrants its pump housing/strainer to state. *Supersedes all previous publications. Parts...