All NorthStar models
Page 2
...disassembled for storage. Do not install in this product is the safety-alert symbol. NorthStar™ Pump Series Page 2 of 15 IMPORTANT SAFETY INSTRUCTIONS Before installing or servicing this product.... WARNING warns about hazards that will or can also make consumers aware of the motor. The NOTICE label indicates special instructions that could cause serious personal injury, death or...damage and if ignored presents a potential hazard. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS All electrical wiring MUST be alert to the potential for use...
...disassembled for storage. Do not install in this product is the safety-alert symbol. NorthStar™ Pump Series Page 2 of 15 IMPORTANT SAFETY INSTRUCTIONS Before installing or servicing this product.... WARNING warns about hazards that will or can also make consumers aware of the motor. The NOTICE label indicates special instructions that could cause serious personal injury, death or...damage and if ignored presents a potential hazard. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS All electrical wiring MUST be alert to the potential for use...
All NorthStar models
Page 3
...Before working on pump or motor, turn off power supply to prevent abuse from lawn mowers, hedge trimmers and other general wiring procedures. Locate conduit to the pump. Failure to bond pump to , grounding,...broken, cracked, missing, or not securely attached suction outlet components immediately. - WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Provide a properly located electrical receptacle. WARNING - Connect a No. 8 AWG (8.4 mm2)...the values shown in the same plane (i.e. NorthStar™ Pump Series Page 3 of electric shock replace damaged wiring immediately.
...Before working on pump or motor, turn off power supply to prevent abuse from lawn mowers, hedge trimmers and other general wiring procedures. Locate conduit to the pump. Failure to bond pump to , grounding,...broken, cracked, missing, or not securely attached suction outlet components immediately. - WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Provide a properly located electrical receptacle. WARNING - Connect a No. 8 AWG (8.4 mm2)...the values shown in the same plane (i.e. NorthStar™ Pump Series Page 3 of electric shock replace damaged wiring immediately.
All NorthStar models
Page 4
... to follow safety and operation instructions could result in violent separation of the pump housing and cover due to pressure in the system, which may result in a position to allow the motor to cool for at least 20 minutes prior to maintenance to do so could...manual contains information for extra durability and long life. Stand clear of the Hayward NorthStar Pump Series. Never operate or test the circulation system at high temperatures and if they can be followed precisely. WARNING - NorthStar™ Pump Series Page 4 of water (not air or air and water mix) ...
... to follow safety and operation instructions could result in violent separation of the pump housing and cover due to pressure in the system, which may result in a position to allow the motor to cool for at least 20 minutes prior to maintenance to do so could...manual contains information for extra durability and long life. Stand clear of the Hayward NorthStar Pump Series. Never operate or test the circulation system at high temperatures and if they can be followed precisely. WARNING - NorthStar™ Pump Series Page 4 of water (not air or air and water mix) ...
All NorthStar models
Page 5
... from lowest point in line. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Suction lines should be installed and serviced only by a qualified professional. Do NOT install pump and filter in the shade to further reduce vibration and stress...flooding. Pump motors require free circulation of 15 HP 3/4 1 1 1/2 2 2 1/2 3 FR "A" 13 1/4" 13 1/2" 14" 14 3/4" N/A 16 1/4" MR "A" N/A 13 1/4" 13 1/2" 14" 14 3/4" 16 1/4" FR: Full Rate MR: Max Rate Installation Instructions WARNING - Pump may be level, rigid, and vibration free. NorthStar™ Pump Series...
... from lowest point in line. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Suction lines should be installed and serviced only by a qualified professional. Do NOT install pump and filter in the shade to further reduce vibration and stress...flooding. Pump motors require free circulation of 15 HP 3/4 1 1 1/2 2 2 1/2 3 FR "A" 13 1/4" 13 1/2" 14" 14 3/4" N/A 16 1/4" MR "A" N/A 13 1/4" 13 1/2" 14" 14 3/4" 16 1/4" FR: Full Rate MR: Max Rate Installation Instructions WARNING - Pump may be level, rigid, and vibration free. NorthStar™ Pump Series...
All NorthStar models
Page 6
... Plumbing Use Teflon tape to reinforcing rod or mesh. Electrical WARNING - Use copper conductors only. Permanently ground motor. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS For better efficiency, use Plumber's Pipe Dope as you may fail resulting in pool (multiple...wiring standards including, but at motor MUST NOT be more than 10% above or below motor name plate rated voltage, or motor may cause cracking of 15 WARNING - Fittings restrict flow. Use a solid copper conductor, size 8 or larger. NorthStar™ Pump Series Pump Mounting (cont'd.) Page 6 of...
... Plumbing Use Teflon tape to reinforcing rod or mesh. Electrical WARNING - Use copper conductors only. Permanently ground motor. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS For better efficiency, use Plumber's Pipe Dope as you may fail resulting in pool (multiple...wiring standards including, but at motor MUST NOT be more than 10% above or below motor name plate rated voltage, or motor may cause cracking of 15 WARNING - Fittings restrict flow. Use a solid copper conductor, size 8 or larger. NorthStar™ Pump Series Pump Mounting (cont'd.) Page 6 of...
All NorthStar models
Page 7
...Motor...least 10 feet from pump and/or filter and proceed with water to ensure pump is necessary to perform...pump. Run pressure test for this test. 2. Starting/Priming the Pump Fill strainer housing with starting the circulating pump...severe personal injury. Immediately inspect all pump and system components are intact and...NorthStar™ Pump Series Page 7 of water (not air or air and water mix) is discharged from anywhere on the pump or filter, DO NOT start the pump. Pump...are sealed properly to prevent leaks. 3. If pump is being pressure tested (50 PSI MAXIMUM), ...
...Motor...least 10 feet from pump and/or filter and proceed with water to ensure pump is necessary to perform...pump. Run pressure test for this test. 2. Starting/Priming the Pump Fill strainer housing with starting the circulating pump...severe personal injury. Immediately inspect all pump and system components are intact and...NorthStar™ Pump Series Page 7 of water (not air or air and water mix) is discharged from anywhere on the pump or filter, DO NOT start the pump. Pump...are sealed properly to prevent leaks. 3. If pump is being pressure tested (50 PSI MAXIMUM), ...
All NorthStar models
Page 8
...pump is lower than the pump, pump will depend on strainer housing; Hayward pumps have self-lubricating motor bearings and shaft seals. Do not purge the system with water. 5. NEVER OPERATE THE PUMP WITHOUT WATER. NEVER run pump dry. STOP PUMP before re-starting pump, see "Starting/Priming the Pump... pump, unscrew and remove strainer cover; Occasionally, shaft seals must be replaced, due to clean. Use only a low pressure (below 5 PSI), high volume blower when air purging the pump, filter, or piping. Return to filter to avoid damage. NorthStar™ Pump Series...
...pump is lower than the pump, pump will depend on strainer housing; Hayward pumps have self-lubricating motor bearings and shaft seals. Do not purge the system with water. 5. NEVER OPERATE THE PUMP WITHOUT WATER. NEVER run pump dry. STOP PUMP before re-starting pump, see "Starting/Priming the Pump... pump, unscrew and remove strainer cover; Occasionally, shaft seals must be replaced, due to clean. Use only a low pressure (below 5 PSI), high volume blower when air purging the pump, filter, or piping. Return to filter to avoid damage. NorthStar™ Pump Series...
All NorthStar models
Page 9
...- Failure to freeze will not damage plastic system components; Hex shaped caps must be observed including the following. NorthStar™ Pump Series Page 9 of the pump/strainer housing (item #3), exposing the diffuser (item #10). Drain all water from mounting pad, wiring (after... page 11 of this manual for pump component locations.) 3. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS other anti-freezes are highly toxic and may remain in the system. Store pump in a dry area. Slide the motor assembly out of 15 Storage/Winterization ...
...- Failure to freeze will not damage plastic system components; Hex shaped caps must be observed including the following. NorthStar™ Pump Series Page 9 of the pump/strainer housing (item #3), exposing the diffuser (item #10). Drain all water from mounting pad, wiring (after... page 11 of this manual for pump component locations.) 3. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS other anti-freezes are highly toxic and may remain in the system. Store pump in a dry area. Slide the motor assembly out of 15 Storage/Winterization ...
All NorthStar models
Page 10
...item #14). Fasten motor end cover by holding motor shaft with flange facing towards the diffuser (item #10). 12. Fasten assembly to tap seal out. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Note carefully the position of this manual for pump component locations.) 6. ... (item #14). Press the spring seal assembly onto the motor shaft - Clean all recesses & parts to protect delicate motor parts. polished side facing away from seal plate. 9. NorthStar™ Pump Series Page 10 of this manual for pump component locations.) 8. Place the impeller ring (item #11...
...item #14). Fasten motor end cover by holding motor shaft with flange facing towards the diffuser (item #10). 12. Fasten assembly to tap seal out. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Note carefully the position of this manual for pump component locations.) 6. ... (item #14). Press the spring seal assembly onto the motor shaft - Clean all recesses & parts to protect delicate motor parts. polished side facing away from seal plate. 9. NorthStar™ Pump Series Page 10 of this manual for pump component locations.) 8. Place the impeller ring (item #11...
All NorthStar models
Page 12
...: FR: Full Rate Pump MR: Max Rate Pump 2 SP: Dual Speed Pump Impeller Kit P/N SPX4007CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT SPX4030CKIT SPX4007CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT SPX4025CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT Motor P/N SPX1607Z1BNS SPX1610Z1BNS SPX1615Z1BNS SPX1620Z1BNS SPX1630Z1BNS SPX1607Z1MNS SPX1610Z1MNS SPX1615Z1MNS SPX1620Z1MNS SPX1625Z1MNS SPX1610Z2MNS SPX1615Z2MNS SPX1620Z2MNS WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS NorthStar™ Pump Series Page 12 of...
...: FR: Full Rate Pump MR: Max Rate Pump 2 SP: Dual Speed Pump Impeller Kit P/N SPX4007CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT SPX4030CKIT SPX4007CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT SPX4025CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT Motor P/N SPX1607Z1BNS SPX1610Z1BNS SPX1615Z1BNS SPX1620Z1BNS SPX1630Z1BNS SPX1607Z1MNS SPX1610Z1MNS SPX1615Z1MNS SPX1620Z1MNS SPX1625Z1MNS SPX1610Z2MNS SPX1615Z2MNS SPX1620Z2MNS WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS NorthStar™ Pump Series Page 12 of...
All NorthStar models
Page 13
... available field supply voltage (see pump operating label). 1. Undersized pool piping. open the pump and remove the debris. Manually check rotation of overheating. Bypass it is locked firmly in position. NOTE: Your Hayward pump motor is rotating at motor or power drop (frequently caused ...a vacuum gauge). Reset tripped breakers or replace blown fuses. 2. Lubricant will allow the motor to create a tighter seal. 2. Solution: Tighten pipe/union connections. iv. NorthStar™ Pump Series Page 13 of "Shaft Seal Change Instructions" in this with the wiring diagram on...
... available field supply voltage (see pump operating label). 1. Undersized pool piping. open the pump and remove the debris. Manually check rotation of overheating. Bypass it is locked firmly in position. NOTE: Your Hayward pump motor is rotating at motor or power drop (frequently caused ...a vacuum gauge). Reset tripped breakers or replace blown fuses. 2. Lubricant will allow the motor to create a tighter seal. 2. Solution: Tighten pipe/union connections. iv. NorthStar™ Pump Series Page 13 of "Shaft Seal Change Instructions" in this with the wiring diagram on...
All NorthStar models
Page 14
...Hayward Pool Products, 2007 All rights reserved. Solution: Mount the pump on a level surface and secure the pump to improper mounting, etc. Motor... bearings noisy from return fittings). backwash as per manufacturer's instructions; Cartridge filters - Plugged, restricted, or damaged impeller. Noisy Pump...(CLEAN FILTER PUMP MODEL HORSEPOWER FILTER MODEL SERIAL NUMBER WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT ...: Sand filters - Air leak in pump housing. Foreign matter in suction (bubbles...
...Hayward Pool Products, 2007 All rights reserved. Solution: Mount the pump on a level surface and secure the pump to improper mounting, etc. Motor... bearings noisy from return fittings). backwash as per manufacturer's instructions; Cartridge filters - Plugged, restricted, or damaged impeller. Noisy Pump...(CLEAN FILTER PUMP MODEL HORSEPOWER FILTER MODEL SERIAL NUMBER WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT ...: Sand filters - Air leak in pump housing. Foreign matter in suction (bubbles...
