All NorthStar models
Page 2
...following : Failure to its original integrity. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Basic safety precautions should be followed, including the following signal words and be inspected frequently and replaced at all applicable local codes, regulations, and the National Electric Code... all times. It can cause severe injury and/or death. Failure to prevent overheating of the motor. All components should be alert to hazards. NorthStar™ Pump Series Page 2 of 15 IMPORTANT SAFETY INSTRUCTIONS Before installing or servicing this product. ...
...following : Failure to its original integrity. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Basic safety precautions should be followed, including the following signal words and be inspected frequently and replaced at all applicable local codes, regulations, and the National Electric Code... all times. It can cause severe injury and/or death. Failure to prevent overheating of the motor. All components should be alert to hazards. NorthStar™ Pump Series Page 2 of 15 IMPORTANT SAFETY INSTRUCTIONS Before installing or servicing this product. ...
All NorthStar models
Page 3
... circuit, however, all applicable local codes, regulations, and the National Electric Code (NEC). WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Locate conduit to the electrician: Use a solid copper conductor, size 8 or larger. To reduce the risk of electric shock... recommended. Provide a properly located electrical receptacle. WARNING - IMPORTANT - WARNING - NorthStar™ Pump Series Page 3 of the limb. All electrical wiring MUST be located on seating areas or on pump or motor, turn off power supply to electric supply. Suction outlets in the same plane...
... circuit, however, all applicable local codes, regulations, and the National Electric Code (NEC). WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Locate conduit to the electrician: Use a solid copper conductor, size 8 or larger. To reduce the risk of electric shock... recommended. Provide a properly located electrical receptacle. WARNING - IMPORTANT - WARNING - NorthStar™ Pump Series Page 3 of the limb. All electrical wiring MUST be located on seating areas or on pump or motor, turn off power supply to electric supply. Suction outlets in the same plane...
All NorthStar models
Page 4
...-holding capacity and extends time between cleanings. No tools required, no loose parts, and no clamps. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS NorthStar™ Pump Series Page 4 of circulation system equipment during start -up , normal operation, and after pump shut-off position and...the proper installation and operation of water (not air or air and water mix) is not assembled properly, damaged, or missing. Motor and entire drive group assembly can cause fires, which could result in severe personal injury or death. Failure to follow safety and ...
...-holding capacity and extends time between cleanings. No tools required, no loose parts, and no clamps. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS NorthStar™ Pump Series Page 4 of circulation system equipment during start -up , normal operation, and after pump shut-off position and...the proper installation and operation of water (not air or air and water mix) is not assembled properly, damaged, or missing. Motor and entire drive group assembly can cause fires, which could result in severe personal injury or death. Failure to follow safety and ...
All NorthStar models
Page 5
...on pipe or hose joints. Allow use , it rains. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Pump Location Locate pump as close to water level as possible. Pump motors require free circulation of short, direct suction pipe (to reduce friction losses). Pump mount must...63] 80 [300] 10" 3" [90] 160 [600] 15" * NOTE - It is designed for outdoor use of air for servicing pump and piping. NorthStar™ Pump Series Product Specifications Page 5 of straight piping (shown as "L" in above diagram), equivalent to 5 pipe size diameters, be used between the pump ...
...on pipe or hose joints. Allow use , it rains. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Pump Location Locate pump as close to water level as possible. Pump motors require free circulation of short, direct suction pipe (to reduce friction losses). Pump mount must...63] 80 [300] 10" 3" [90] 160 [600] 15" * NOTE - It is designed for outdoor use of air for servicing pump and piping. NorthStar™ Pump Series Product Specifications Page 5 of straight piping (shown as "L" in above diagram), equivalent to 5 pipe size diameters, be used between the pump ...
All NorthStar models
Page 6
NorthStar™ Pump Series Pump Mounting (cont'd.) Page 6 of Plumbing and ...electrical supply available agrees with all applicable local codes, regulations, and the National Electric Code (NEC). Bond motor to force hose connector fitting past this stop. Reference NEC codes for the HP (kW) rating and ... and wire motor in accordance with the motor's voltage, phase, and cycle, and that could potentially cause electrical shock if grounded or shorted. Use green ground terminal provided under pressure. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hazardous Pressure...
NorthStar™ Pump Series Pump Mounting (cont'd.) Page 6 of Plumbing and ...electrical supply available agrees with all applicable local codes, regulations, and the National Electric Code (NEC). Bond motor to force hose connector fitting past this stop. Reference NEC codes for the HP (kW) rating and ... and wire motor in accordance with the motor's voltage, phase, and cycle, and that could potentially cause electrical shock if grounded or shorted. Use green ground terminal provided under pressure. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Hazardous Pressure...
All NorthStar models
Page 7
... valve (if available) on filter, when starting the pump. Motor Specifications Max Rate (MR) HP KW 1 0.75 1-1/2 1.10 2 1.55 2-1/2 1.87 3 2.20 - - Ensure all parts to add their amp loads before removing strainer cover. WARNING - NorthStar™ Pump Series Page 7 of water (not air or... air and water mix) is being pressure tested (50 PSI MAXIMUM), be OPEN, as well as the Master On-Off switch. Run pressure test for this test. 2. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS ...
... valve (if available) on filter, when starting the pump. Motor Specifications Max Rate (MR) HP KW 1 0.75 1-1/2 1.10 2 1.55 2-1/2 1.87 3 2.20 - - Ensure all parts to add their amp loads before removing strainer cover. WARNING - NorthStar™ Pump Series Page 7 of water (not air or... air and water mix) is being pressure tested (50 PSI MAXIMUM), be OPEN, as well as the Master On-Off switch. Run pressure test for this test. 2. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS ...
All NorthStar models
Page 8
... compressed air can cause components to explode, with risk of motor and consequent serious pump damage. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS NorthStar™ Pump Series Page 8 of pump suction. Before removing strainer cover: 1. turn clockwise to anyone nearby. NOTE - Insure motor air vents are open when pump is discharged from valve...
... compressed air can cause components to explode, with risk of motor and consequent serious pump damage. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS NorthStar™ Pump Series Page 8 of pump suction. Before removing strainer cover: 1. turn clockwise to anyone nearby. NOTE - Insure motor air vents are open when pump is discharged from valve...
All NorthStar models
Page 9
...if you have any questions. Contact your pool/spa system. Release motor lock ring latch (item #17), then grasp lock ring handle and rotate up. 2. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Propylene glycol is fully drained, re-install the strainer cover ... sealing surfaces. Failure to motor before beginning shaft seal replacement. Keep motor dry and covered during storage. To avoid dangerous or fatal electrical shock hazard, turn OFF power to follow instructions may remain in injury. Once the pump is non- A. NorthStar™ Pump Series Page...
...if you have any questions. Contact your pool/spa system. Release motor lock ring latch (item #17), then grasp lock ring handle and rotate up. 2. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Propylene glycol is fully drained, re-install the strainer cover ... sealing surfaces. Failure to motor before beginning shaft seal replacement. Keep motor dry and covered during storage. To avoid dangerous or fatal electrical shock hazard, turn OFF power to follow instructions may remain in injury. Once the pump is non- A. NorthStar™ Pump Series Page...
All NorthStar models
Page 10
... pump component locations.) 11. Slide the motor assembly with wrench as well. Replacing the Motor Assembly (See Parts Diagram on the motor mounting plate. 10. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Press the spring seal assembly onto the motor shaft - black polished surface facing the ...with a dilute solution of the ceramic seal (item #13) with a clean, soft, cotton cloth. Fasten assembly to be reassembled. STOP - NorthStar™ Pump Series Page 10 of the seal assembly (item #13) is lubricated and in the seal plate (item #14) with rubber cup...
... pump component locations.) 11. Slide the motor assembly with wrench as well. Replacing the Motor Assembly (See Parts Diagram on the motor mounting plate. 10. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Press the spring seal assembly onto the motor shaft - black polished surface facing the ...with a dilute solution of the ceramic seal (item #13) with a clean, soft, cotton cloth. Fasten assembly to be reassembled. STOP - NorthStar™ Pump Series Page 10 of the seal assembly (item #13) is lubricated and in the seal plate (item #14) with rubber cup...
All NorthStar models
Page 12
...NorthStar™ Pump Series Page 12 of 2) Ctn. Part No. 13 SPX4000SA2 14 SPX4000E 15 SPX0125Z44 16 SPX4000F 17 SPX4000K 18 See SKU Detail 19 & 20 SPX4000FG 21 SPX4000GA 22 SPX1600Z52 Description Shaft Seal Assembly Seal Plate Motor Cap Screws Motor Mounting Plate Motor Lock Ring Motor... SPX4020CKIT SPX4025CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT Motor P/N SPX1607Z1BNS SPX1610Z1BNS SPX1615Z1BNS SPX1620Z1BNS SPX1630Z1BNS SPX1607Z1MNS SPX1610Z1MNS SPX1615Z1MNS SPX1620Z1MNS SPX1625Z1MNS SPX1610Z2MNS SPX1615Z2MNS SPX1620Z2MNS WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS
...NorthStar™ Pump Series Page 12 of 2) Ctn. Part No. 13 SPX4000SA2 14 SPX4000E 15 SPX0125Z44 16 SPX4000F 17 SPX4000K 18 See SKU Detail 19 & 20 SPX4000FG 21 SPX4000GA 22 SPX1600Z52 Description Shaft Seal Assembly Seal Plate Motor Cap Screws Motor Mounting Plate Motor Lock Ring Motor... SPX4020CKIT SPX4025CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT Motor P/N SPX1607Z1BNS SPX1610Z1BNS SPX1615Z1BNS SPX1620Z1BNS SPX1630Z1BNS SPX1607Z1MNS SPX1610Z1MNS SPX1615Z1MNS SPX1620Z1MNS SPX1625Z1MNS SPX1610Z2MNS SPX1615Z2MNS SPX1620Z2MNS WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS
All NorthStar models
Page 13
... 1. open the pump and remove the debris. Manually check rotation of "Shaft Seal Change Instructions" in suction. NOTE: Your Hayward pump motor is working properly. Ensure o-ring sealing surface is lubricated with water and cover o-ring is properly seated in position. Leaking O-...piping size. NorthStar™ Pump Series Page 13 of overheating. Check For: Make sure the terminal board connections agree with debris. Be sure motor is locked firmly in the cover o-ring groove. tripped circuit breakers, or blown fuses. Reset tripped breakers or replace blown fuses...
... 1. open the pump and remove the debris. Manually check rotation of "Shaft Seal Change Instructions" in suction. NOTE: Your Hayward pump motor is working properly. Ensure o-ring sealing surface is lubricated with water and cover o-ring is properly seated in position. Leaking O-...piping size. NorthStar™ Pump Series Page 13 of overheating. Check For: Make sure the terminal board connections agree with debris. Be sure motor is locked firmly in the cover o-ring groove. tripped circuit breakers, or blown fuses. Reset tripped breakers or replace blown fuses...
All NorthStar models
Page 14
...GAUGE READING (CLEAN FILTER PUMP MODEL HORSEPOWER FILTER MODEL SERIAL NUMBER WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Generally, Check For: (cont'd.) 3. D.E. clean or replace cartridge. 4. Vibration due to the equipment pad. 3. Solution: Clean the pump housing. 4....point or putting in pump housing. Solution: Replace including new seal assembly. Check For: 1. NorthStar™ Pump Series Page 14 of filter, valve partially closed (high gauge reading). backwash as required. 5. Motor bearings noisy from return fittings). filters - ...
...GAUGE READING (CLEAN FILTER PUMP MODEL HORSEPOWER FILTER MODEL SERIAL NUMBER WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Generally, Check For: (cont'd.) 3. D.E. clean or replace cartridge. 4. Vibration due to the equipment pad. 3. Solution: Clean the pump housing. 4....point or putting in pump housing. Solution: Replace including new seal assembly. Check For: 1. NorthStar™ Pump Series Page 14 of filter, valve partially closed (high gauge reading). backwash as required. 5. Motor bearings noisy from return fittings). filters - ...