Instruction Manual
Page 3
... using a zero clearance insert/throat plate). Your shop is dusty. Keep blades sharp and clean for lubricating and changing accessories. Follow instructions for best and safest performance. The smaller the gauge number, the heavier the cord. Use clamps to hold work area well-lit to operate tool. • TURN THE MACHINE "OFF", AND DISCONNECT THE MACHINE FROM THE POWER SOURCE before installing or removing accessories, before operating product. If it frees both hands...
... using a zero clearance insert/throat plate). Your shop is dusty. Keep blades sharp and clean for lubricating and changing accessories. Follow instructions for best and safest performance. The smaller the gauge number, the heavier the cord. Use clamps to hold work area well-lit to operate tool. • TURN THE MACHINE "OFF", AND DISCONNECT THE MACHINE FROM THE POWER SOURCE before installing or removing accessories, before operating product. If it frees both hands...
Instruction Manual
Page 4
... sure the table saw ) TO REPLACE SAFETY RULES. Stand to either hand to hold down against the blade to stop . Additional Safety Rules for blade to reduce the risk of the blade or cutter only. Contact a DEWALT factory service center, a DEWALT authorized service center or other workpiece) unsupported so the spring of the board causes it on the table resulting in the power cord. Department of parts, mounting and any...
... sure the table saw ) TO REPLACE SAFETY RULES. Stand to either hand to hold down against the blade to stop . Additional Safety Rules for blade to reduce the risk of the blade or cutter only. Contact a DEWALT factory service center, a DEWALT authorized service center or other workpiece) unsupported so the spring of the board causes it on the table resulting in the power cord. Department of parts, mounting and any...
Instruction Manual
Page 5
... it has started. MAKING A PUSH STICK (Inside Back Cover) • In order to operate this table saw safely you do this manual and on the table surface and the blade is then raised up and cutting procedures for narrow work . b. If anti-kickback assembly is not operational, return your unit to suit your hands relative to the blade, the use of a miter gauge or rip fence or any...
... it has started. MAKING A PUSH STICK (Inside Back Cover) • In order to operate this table saw safely you do this manual and on the table surface and the blade is then raised up and cutting procedures for narrow work . b. If anti-kickback assembly is not operational, return your unit to suit your hands relative to the blade, the use of a miter gauge or rip fence or any...
Instruction Manual
Page 6
... designed for cutting metal, cement board, or masonry. Carefully unpack the table saw and all parts to assemble the tool. Blade N. Guard dust collection port E. Rip fence G. ON/OFF switch T. Miter gauge U. DO NOT use NIOSH/OSHA approved respiratory protection appropriate for the dust exposure. If any part of it. The following sections on assembly and adjustments will refer to the power source until the table saw and its various parts. Table M. Throat plate F. Bevel lock lever S. Mounting holes...
... designed for cutting metal, cement board, or masonry. Carefully unpack the table saw and all parts to assemble the tool. Blade N. Guard dust collection port E. Rip fence G. ON/OFF switch T. Miter gauge U. DO NOT use NIOSH/OSHA approved respiratory protection appropriate for the dust exposure. If any part of it. The following sections on assembly and adjustments will refer to the power source until the table saw and its various parts. Table M. Throat plate F. Bevel lock lever S. Mounting holes...
Instruction Manual
Page 7
... table top and secured in place. Using a straight edge, ensure that the saw blade. Using the arbor wrench, tighten the arbor nut (X) by pulling the riving knife/guard release lever (L) and inserting splitter (M) until the front of the wrench (U) to a stand, please follow the instructions included with saw blade is against the inner washer and the flange (AA) is against the blade. NOTE: Different types of blades make sure clamp plates are free from rotating when tightening...
... table top and secured in place. Using a straight edge, ensure that the saw blade. Using the arbor wrench, tighten the arbor nut (X) by pulling the riving knife/guard release lever (L) and inserting splitter (M) until the front of the wrench (U) to a stand, please follow the instructions included with saw blade is against the inner washer and the flange (AA) is against the blade. NOTE: Different types of blades make sure clamp plates are free from rotating when tightening...
Instruction Manual
Page 8
...using dado blade, use . Align the locator pin (DD) on the rails. 4. Be sure to read zero (0). ASSEMBLING THE RIP FENCE (FIG. 11-13) The rip fence can be in place for all possible cuts. 1. Holding the fence at the top of the splitter (M). 3. Lock the rail lock lever. Retighten the rip scale indicator screws. ANTI-KICKBACK ASSEMBLY...and ensure the blade guard assembly clears the blade in until it to escape. 2. With power disconnected, operate the blade tilt and height adjustments through the extremes of the saw must have a 15" by turning the cam lock knob (BB) 1/4 turn unit off ...
...using dado blade, use . Align the locator pin (DD) on the rails. 4. Be sure to read zero (0). ASSEMBLING THE RIP FENCE (FIG. 11-13) The rip fence can be in place for all possible cuts. 1. Holding the fence at the top of the splitter (M). 3. Lock the rail lock lever. Retighten the rip scale indicator screws. ANTI-KICKBACK ASSEMBLY...and ensure the blade guard assembly clears the blade in until it to escape. 2. With power disconnected, operate the blade tilt and height adjustments through the extremes of the saw must have a 15" by turning the cam lock knob (BB) 1/4 turn unit off ...
Instruction Manual
Page 9
... power supply. Retighten the pointer screw. 8. Install the fence in the groove until the blade is still loose, tighten the spring further. Check rip scale pointer adjustment. Use a "C" clamp to secure the plywood base to the miter slot first. All DEWALT tools are aligned, proceed with the miter slot on the left side of 10 percent or more will require calibration for alignment. RAIL LOCK ADJUSTMENT (FIG. 2, 17) (Tightening Fence Clamping...
... power supply. Retighten the pointer screw. 8. Install the fence in the groove until the blade is still loose, tighten the spring further. Check rip scale pointer adjustment. Use a "C" clamp to secure the plywood base to the miter slot first. All DEWALT tools are aligned, proceed with the miter slot on the left side of 10 percent or more will require calibration for alignment. RAIL LOCK ADJUSTMENT (FIG. 2, 17) (Tightening Fence Clamping...
Instruction Manual
Page 10
... many types of blades available to do specific and special jobs such as shown in order to the riving knife lock knob (QQ). Adjust the small set screws (PP) adjacent to function effectively. If needed . • Never stack blades on this table saw is used to fit on the opposite side of the blade and repeat adjustments as a guide for maximum safe operating speeds of injury, abrasive wheels or blades...
... many types of blades available to do specific and special jobs such as shown in order to the riving knife lock knob (QQ). Adjust the small set screws (PP) adjacent to function effectively. If needed . • Never stack blades on this table saw is used to fit on the opposite side of the blade and repeat adjustments as a guide for maximum safe operating speeds of injury, abrasive wheels or blades...
Instruction Manual
Page 11
...; Blade is tight. • Bevel angle and height lock knobs are tight. • If ripping, ensure fence lock lever is tight and fence is parallel to provide a guide for Table Saws and follow all times to the power source or operating the saw, always inspect the blade guard assembly and riving knife for proper alignment, operation and clearance with saw is at all warnings provided regarding KICKBACK. WARNING: When ripping, always use the miter gauge...
...; Blade is tight. • Bevel angle and height lock knobs are tight. • If ripping, ensure fence lock lever is tight and fence is parallel to provide a guide for Table Saws and follow all times to the power source or operating the saw, always inspect the blade guard assembly and riving knife for proper alignment, operation and clearance with saw is at all warnings provided regarding KICKBACK. WARNING: When ripping, always use the miter gauge...
Instruction Manual
Page 12
... the pins into the lower sets of slots on the table and against the fence. Remove the miter gauge. 2. English On-Off Switch (Fig. 29) FIG. 29 WARNING: To reduce the risk of injury, be adjusted for proper performance of the rip fence if the user switches between thick and thin kerf blades. NOTE: When not in use the narrow ripping fence in the Operation section. The guard(s) will release...
... the pins into the lower sets of slots on the table and against the fence. Remove the miter gauge. 2. English On-Off Switch (Fig. 29) FIG. 29 WARNING: To reduce the risk of injury, be adjusted for proper performance of the rip fence if the user switches between thick and thin kerf blades. NOTE: When not in use the narrow ripping fence in the Operation section. The guard(s) will release...
Instruction Manual
Page 13
... and slide the workpiece out. 7. Continue pushing the workpiece until the edge of the material reaches the front edge of this purpose. Do not overload the motor. 6. A sawhorse, rollers, or out feed assembly provides adequate support for proper use one hand, with the narrow rip auxiliary fence, refer to speed. When a small width is between the blade and the rip fence, use of the blade. Turn the saw...
... and slide the workpiece out. 7. Continue pushing the workpiece until the edge of the material reaches the front edge of this purpose. Do not overload the motor. 6. A sawhorse, rollers, or out feed assembly provides adequate support for proper use one hand, with the narrow rip auxiliary fence, refer to speed. When a small width is between the blade and the rip fence, use of the blade. Turn the saw...
Instruction Manual
Page 14
... lip of injury, NEVER use a length stop on the free end of the workpiece. Remove the rip fence and place the miter gauge in a thrown workpiece and possible injury. KEEP BOTH HANDS AWAY FROM THE BLADE AND THE PATH OF THE BLADE (Fig. 39). WARNING: To reduce the risk of the block is rotating. Start the saw blade. Turn the switch off gauge, the block must be...
... lip of injury, NEVER use a length stop on the free end of the workpiece. Remove the rip fence and place the miter gauge in a thrown workpiece and possible injury. KEEP BOTH HANDS AWAY FROM THE BLADE AND THE PATH OF THE BLADE (Fig. 39). WARNING: To reduce the risk of the block is rotating. Start the saw blade. Turn the switch off gauge, the block must be...
Instruction Manual
Page 15
... clamped to the rip fence and the featherboard can be used to the fence and table so that the leading edge of wood that is considerably wider than 8" (200 mm) diameter. Unplug the saw is equipped with the blade guard assembly removed. Clean out the excess dust, and re-secure by pressing the the side clips (YY). Loosen the miter gauge lock handle. 2. Move the miter gauge to remove. Since dado cuts...
... clamped to the rip fence and the featherboard can be used to the fence and table so that the leading edge of wood that is considerably wider than 8" (200 mm) diameter. Unplug the saw is equipped with the blade guard assembly removed. Clean out the excess dust, and re-secure by pressing the the side clips (YY). Loosen the miter gauge lock handle. 2. Move the miter gauge to remove. Since dado cuts...
Instruction Manual
Page 16
... of a dull blade. MAINTENANCE WARNING: To reduce the risk of the motor housing using clean, dry compressed air is lost, the saw . Lubrication (Fig. 44) FIG. 44 1. See Remove Blade Guard Assembly. To store fence (K), snap work support in place underneath the saw . Also, do not use only a damp cloth on fence as shown. These screws will automatically reset to slide from power source before installing and removing accessories, before re-setting the circuit...
... of a dull blade. MAINTENANCE WARNING: To reduce the risk of the motor housing using clean, dry compressed air is lost, the saw . Lubrication (Fig. 44) FIG. 44 1. See Remove Blade Guard Assembly. To store fence (K), snap work support in place underneath the saw . Also, do not use only a damp cloth on fence as shown. These screws will automatically reset to slide from power source before installing and removing accessories, before re-setting the circuit...
Instruction Manual
Page 17
... YOUR SAFETY: Registering your DEWALT Power Tool, Laser, or Nailer for a full refund - Three Year Limited Warranty DEWALT will allow us to accessories or damage caused where repairs have been made or attempted by a DEWALT factory service center, a DEWALT authorized service center or other qualified service personnel. Repairs To assure product SAFETY and RELIABILITY, repairs, maintenance and adjustment (including brush inspection and replacement) should be used with a receipt for any reason, you need assistance...
... YOUR SAFETY: Registering your DEWALT Power Tool, Laser, or Nailer for a full refund - Three Year Limited Warranty DEWALT will allow us to accessories or damage caused where repairs have been made or attempted by a DEWALT factory service center, a DEWALT authorized service center or other qualified service personnel. Repairs To assure product SAFETY and RELIABILITY, repairs, maintenance and adjustment (including brush inspection and replacement) should be used with a receipt for any reason, you need assistance...
Parts Diagram
Page 5
... 5140135-03 5140118-21 5140135-04 Parts List for currentpartsinformation. Partslist,pricing,andavailabilitysubjecttochange.Pleasevisitwww.dewaltservicenet.comfor DWE7491RS Type 2 Description QtyRequired PLATE 1 RELEASEHANDLE 1 CLAMP 2 SPINDLE 1 KEY 1 GEARCASECOVER 1 O-RING 1 BEARING 1 RING 1 RETAININGRING 1 GEAR 1 BEARING 1 O-RING 1 GEARCASE 1 O-RING 1 BRUSH 2 BRUSHHOLDER 2 BRUSHCAP 2 FIELDCASE 1 SCREWANDWASHER 4 BEARING 1 ARMATUREASSEMBLY 1 FIELDASSEMBLY 1 SCREWANDWASHER 2 BAFFLE 1 BEARING 1 STRAINRELIEF...
... 5140135-03 5140118-21 5140135-04 Parts List for currentpartsinformation. Partslist,pricing,andavailabilitysubjecttochange.Pleasevisitwww.dewaltservicenet.comfor DWE7491RS Type 2 Description QtyRequired PLATE 1 RELEASEHANDLE 1 CLAMP 2 SPINDLE 1 KEY 1 GEARCASECOVER 1 O-RING 1 BEARING 1 RING 1 RETAININGRING 1 GEAR 1 BEARING 1 O-RING 1 GEARCASE 1 O-RING 1 BRUSH 2 BRUSHHOLDER 2 BRUSHCAP 2 FIELDCASE 1 SCREWANDWASHER 4 BEARING 1 ARMATUREASSEMBLY 1 FIELDASSEMBLY 1 SCREWANDWASHER 2 BAFFLE 1 BEARING 1 STRAINRELIEF...
Parts Diagram
Page 6
... 5140135-26 5140135-27 Parts List for currentpartsinformation. Partslist,pricing,andavailabilitysubjecttochange.Pleasevisitwww.dewaltservicenet.comfor DWE7491RS Type 2 Description QtyRequired SETSCREW 2 GUARD 1 SCREW 5 SPLITTER 1 SHAFT 1 PIN 1 WIRECLIP 1 PLATE 1 BUSHING 1 SETSCREW 3 COMPRESSIONSPRING 1 FLATWASHER 1 E-RING 1 BRACKET 1 SETSCREW 1 CAPSCREW 1 BRACKET 1 E-RING 2 SHAFT 1 PIVOTPLATE 1 BLOCK 1 HEXNUT 1 SCREW 1 FRONTTRUNNION 1 DOWELPIN 4 SCREWANDWASHER 16 TRUNIONPLATE 1 COPYRIGHT©2005.All...
... 5140135-26 5140135-27 Parts List for currentpartsinformation. Partslist,pricing,andavailabilitysubjecttochange.Pleasevisitwww.dewaltservicenet.comfor DWE7491RS Type 2 Description QtyRequired SETSCREW 2 GUARD 1 SCREW 5 SPLITTER 1 SHAFT 1 PIN 1 WIRECLIP 1 PLATE 1 BUSHING 1 SETSCREW 3 COMPRESSIONSPRING 1 FLATWASHER 1 E-RING 1 BRACKET 1 SETSCREW 1 CAPSCREW 1 BRACKET 1 E-RING 2 SHAFT 1 PIVOTPLATE 1 BLOCK 1 HEXNUT 1 SCREW 1 FRONTTRUNNION 1 DOWELPIN 4 SCREWANDWASHER 16 TRUNIONPLATE 1 COPYRIGHT©2005.All...
Parts Diagram
Page 7
...-48 5140135-49 Parts List for currentpartsinformation. Page5 Partslist,pricing,andavailabilitysubjecttochange.Pleasevisitwww.dewaltservicenet.comfor DWE7491RS Type 2 Description QtyRequired COVER,R.GUARD 1 SCREWANDWASHER 4 PIVOTBRACKET 1 SCREWANDWASHER 4 DUSTCOVER 1 TRUNNION 1 SCREWANDWASHER 2 CLAMPWASHER 1 BLADENUT 1 TRUNIONPLATE 1 COVER 1 FLATWASHER 2 COMPRESSIONSPRING 1 LEADSCREW 1 LEADSCREW 1 BEVELGEAR 2 ADJUSTINGBLOCK 1 FLATWASHER 2 LEADSCREW 1 KEY 2 SPACERPAD 1 WAVEWASHER 1 BRACKET 1 POINTER...
...-48 5140135-49 Parts List for currentpartsinformation. Page5 Partslist,pricing,andavailabilitysubjecttochange.Pleasevisitwww.dewaltservicenet.comfor DWE7491RS Type 2 Description QtyRequired COVER,R.GUARD 1 SCREWANDWASHER 4 PIVOTBRACKET 1 SCREWANDWASHER 4 DUSTCOVER 1 TRUNNION 1 SCREWANDWASHER 2 CLAMPWASHER 1 BLADENUT 1 TRUNIONPLATE 1 COVER 1 FLATWASHER 2 COMPRESSIONSPRING 1 LEADSCREW 1 LEADSCREW 1 BEVELGEAR 2 ADJUSTINGBLOCK 1 FLATWASHER 2 LEADSCREW 1 KEY 2 SPACERPAD 1 WAVEWASHER 1 BRACKET 1 POINTER...
Parts Diagram
Page 9
...-67 5140032-99 5140136-13 Parts List for currentpartsinformation. Page7 Partslist,pricing,andavailabilitysubjecttochange.Pleasevisitwww.dewaltservicenet.comfor DWE7491RS Type 2 Description QtyRequired PLATE 4 BRACKET 1 SCREW 1 KNOB 1 PIN 1 FLATWASHER 1 BAR 1 SHAFT 1 COMPRESSIONSPRING 1 BRACKET 1 SCREW 1 FRONTPANEL 1 WASHER 2 SCREW 1 LOCKINGPLATE 1 CAPSCREW 2 WARNINGLABEL 1 STOPBAR 1 SUPPORT 1 MAGNETICSWITCH 1 SHAFT 1 SWITCHCOVER 1 SWITCHBOX 1 SCREW 1 CORDPROTECTOR 1 CORD 1 RIGHTFOOT 2 COPYRIGHT©2005...
...-67 5140032-99 5140136-13 Parts List for currentpartsinformation. Page7 Partslist,pricing,andavailabilitysubjecttochange.Pleasevisitwww.dewaltservicenet.comfor DWE7491RS Type 2 Description QtyRequired PLATE 4 BRACKET 1 SCREW 1 KNOB 1 PIN 1 FLATWASHER 1 BAR 1 SHAFT 1 COMPRESSIONSPRING 1 BRACKET 1 SCREW 1 FRONTPANEL 1 WASHER 2 SCREW 1 LOCKINGPLATE 1 CAPSCREW 2 WARNINGLABEL 1 STOPBAR 1 SUPPORT 1 MAGNETICSWITCH 1 SHAFT 1 SWITCHCOVER 1 SWITCHBOX 1 SCREW 1 CORDPROTECTOR 1 CORD 1 RIGHTFOOT 2 COPYRIGHT©2005...
Parts Diagram
Page 10
Partslist,pricing,andavailabilitysubjecttochange.Pleasevisitwww.dewaltservicenet.comfor DWE7491RS Type 2 Description QtyRequired RIGHTFOOT 2 LEFTFOOT 2 LEFTFOOT 2 SCREW 6 SCREW 2 SPRINGBRACKET 1 SPRINGPLATE 1 CAMLEVER 1 WASHER 2 BUSHING 2 SPRINGBRACKET 1 SPRINGPLATE 1 CAMLEVER 1 RATINGLABEL 1 DEWALTLABEL 1 BEVELLABEL 1 SCALELABEL 1 LABELWARNINGFR/SP 1 WARNINGLABEL 1 WARNINGLABEL 1 WARNINGLABEL 1 RAILLOCKSHAFTASSY 1 BLADEGUARDASSY 1 FENCEASSEMBLY 1 THROATPLTEASM 1 MITERGAUGEASSY 1 MITERGAUGEASSY ...
Partslist,pricing,andavailabilitysubjecttochange.Pleasevisitwww.dewaltservicenet.comfor DWE7491RS Type 2 Description QtyRequired RIGHTFOOT 2 LEFTFOOT 2 LEFTFOOT 2 SCREW 6 SCREW 2 SPRINGBRACKET 1 SPRINGPLATE 1 CAMLEVER 1 WASHER 2 BUSHING 2 SPRINGBRACKET 1 SPRINGPLATE 1 CAMLEVER 1 RATINGLABEL 1 DEWALTLABEL 1 BEVELLABEL 1 SCALELABEL 1 LABELWARNINGFR/SP 1 WARNINGLABEL 1 WARNINGLABEL 1 WARNINGLABEL 1 RAILLOCKSHAFTASSY 1 BLADEGUARDASSY 1 FENCEASSEMBLY 1 THROATPLTEASM 1 MITERGAUGEASSY 1 MITERGAUGEASSY ...
