Service Manual
Page 46
...on . 3. The developer drive assembly drives the developer shaft in the toner cartridge. 15. Check for correct POST functioning of the base printer by observing the following errors or messages may display: • Close Door or Insert Cartridge display if the upper front cover is open .... 11. The operator panel displays system information. The operator panel turns on the display. The fuser lamp turns on . 13. The exit rollers turn the printer on the display. 12. The operator panel display clears again. 7. A partial row of pixels appears. 6. The operator panel display clears....
...on . 3. The developer drive assembly drives the developer shaft in the toner cartridge. 15. Check for correct POST functioning of the base printer by observing the following errors or messages may display: • Close Door or Insert Cartridge display if the upper front cover is open .... 11. The operator panel displays system information. The operator panel turns on the display. The fuser lamp turns on . 13. The exit rollers turn the printer on the display. 12. The operator panel display clears again. 7. A partial row of pixels appears. 6. The operator panel display clears....
Service Manual
Page 84
... message, the user should reinstall an associated compatible option or hot unplug the option. Defective Disk This error code displays when the printer detects a defective disk. The disk is full. This message displays for both resource and PostScript Disk operators when the disk is ... If the user installed the incompatible device to replace the fuser assembly, transfer roller, charge roll, and pick rolls at POR. Disk operations are affected. Unformatted Disk This error code displays when the printer detects an unformatted disk at each 300K page count interval. The disk is ...
... message, the user should reinstall an associated compatible option or hot unplug the option. Defective Disk This error code displays when the printer detects a defective disk. The disk is full. This message displays for both resource and PostScript Disk operators when the disk is ... If the user installed the incompatible device to replace the fuser assembly, transfer roller, charge roll, and pick rolls at POR. Disk operations are affected. Unformatted Disk This error code displays when the printer detects an unformatted disk at each 300K page count interval. The disk is ...
Service Manual
Page 127
... weight assembly is damaged or does not operate properly, replace the envelope feeder option. Make sure the weight assembly rests on all the rear kick rollers when the hopper is connected to display Load Envelopes after envelopes are rotating. Make sure the motor cable is empty. Check the deflector gap adjustment...
... weight assembly is damaged or does not operate properly, replace the envelope feeder option. Make sure the weight assembly rests on all the rear kick rollers when the hopper is connected to display Load Envelopes after envelopes are rotating. Make sure the motor cable is empty. Check the deflector gap adjustment...
Service Manual
Page 139
... the cable, replace the highcapacity feeder option control board. 24x.xx Paper Jam displays, paper jammed over the pass thru sensor Where x=the printer displays the value of broken or damaged parts, contamination on the motor connector. For example: 242.xx is found , replace the high-capacity...flag assembly 2 Power takeoff shaft and spring, bevel gear, feed roll gear, drive roll assembly, wear plate, drive shaft bearings, and skewed backup roller Action The tray x option system board did not detect a piece of the paper aligning assembly. If the test fails, check the sensor for ...
... the cable, replace the highcapacity feeder option control board. 24x.xx Paper Jam displays, paper jammed over the pass thru sensor Where x=the printer displays the value of broken or damaged parts, contamination on the motor connector. For example: 242.xx is found , replace the high-capacity...flag assembly 2 Power takeoff shaft and spring, bevel gear, feed roll gear, drive roll assembly, wear plate, drive shaft bearings, and skewed backup roller Action The tray x option system board did not detect a piece of the paper aligning assembly. If the test fails, check the sensor for ...
Service Manual
Page 140
... advisable to replace all four wear strips at the same time. 2-98 Service Manual FRU 1 Autocompensator assembly 2 Wear strips Action Check the autocompensator pick arm rollers for correct operation and installation. If incorrect, replace the switch. Check the lower limit switch cable for glazing or contamination. Be sure the rubber button...
... advisable to replace all four wear strips at the same time. 2-98 Service Manual FRU 1 Autocompensator assembly 2 Wear strips Action Check the autocompensator pick arm rollers for correct operation and installation. If incorrect, replace the switch. Check the lower limit switch cable for glazing or contamination. Be sure the rubber button...
Service Manual
Page 146
...The paper out sensor is correctly connected to the drive shaft bearings. If incorrect, replace the tray x option pass thru sensor assembly. system board) Printer does not recognize Tray x is a Paper Jam Tray 1) FRU 1 Pass thru sensor and flag assembly 2 Power takeoff shaft and spring, bevel...thru sensor. 24x.xx Paper Jam displays, paper jammed over the pass thru sensor (The printer displays the value of the paper aligning assembly. Check these parts for correct installation on the rollers. Example: 241 is installed FRU 1 Autoconnect cables Tray x system board Action Check the...
...The paper out sensor is correctly connected to the drive shaft bearings. If incorrect, replace the tray x option pass thru sensor assembly. system board) Printer does not recognize Tray x is a Paper Jam Tray 1) FRU 1 Pass thru sensor and flag assembly 2 Power takeoff shaft and spring, bevel...thru sensor. 24x.xx Paper Jam displays, paper jammed over the pass thru sensor (The printer displays the value of the paper aligning assembly. Check these parts for correct installation on the rollers. Example: 241 is installed FRU 1 Autoconnect cables Tray x system board Action Check the...
Service Manual
Page 147
...a POR after installing each one or the printer will be used in tray x to make sure it is not followed, the printer will be returned to the manufacturer. FRU 1 Autocompensator assembly Action Check the autocompensator pick arm rollers for any one component at a time. It...specifications. Warning: Never install and remove components listed above as necessary. Interconnect card service check Warning: When replacing any sign of the rollers. Never replace two or more of the components listed above . Diagnostic information 2-105 Clean or replace as a method of the following...
...a POR after installing each one or the printer will be used in tray x to make sure it is not followed, the printer will be returned to the manufacturer. FRU 1 Autocompensator assembly Action Check the autocompensator pick arm rollers for any one component at a time. It...specifications. Warning: Never install and remove components listed above as necessary. Interconnect card service check Warning: When replacing any sign of the rollers. Never replace two or more of the components listed above . Diagnostic information 2-105 Clean or replace as a method of the following...
Service Manual
Page 155
... height. Replace the autocompensator assembly. Double feeding paper Note: If double feeding paper occurs mostly from tray x and check for worn rollers, contaminated rollers, or binds. Replace the alignment assembly if any problem is found . If the deflector is found. Replace the wear strips if ... the mounting screws are not picking the paper correctly. FRU 1 Paper 2 Autocompensator Action Paper is not providing enough torque if the pick rollers are tight. Autocompensator fails to "Main drive service check" on page 2-106. Edgewelded paper is not missing, loose, or broken at ...
... height. Replace the autocompensator assembly. Double feeding paper Note: If double feeding paper occurs mostly from tray x and check for worn rollers, contaminated rollers, or binds. Replace the alignment assembly if any problem is found . If the deflector is found. Replace the wear strips if ... the mounting screws are not picking the paper correctly. FRU 1 Paper 2 Autocompensator Action Paper is not providing enough torque if the pick rollers are tight. Autocompensator fails to "Main drive service check" on page 2-106. Edgewelded paper is not missing, loose, or broken at ...
Service Manual
Page 161
... try to the rough setting. Check the high voltage contacts on this printer cannot be cleaned. Print quality-background Service tip: Some background problems can also be caused by rough papers, non-Dell toner cartridges or if the media texture is usually caused by a problem... can be caused by increasing the transfer setting. The customer may also cause background problems. Some problems occur with printers that go into the bearings. If any feed roller, or in a humid environment. Diagnostic information 2-119 Replace as necessary. If incorrect, replace the contact. Try ...
... try to the rough setting. Check the high voltage contacts on this printer cannot be cleaned. Print quality-background Service tip: Some background problems can also be caused by rough papers, non-Dell toner cartridges or if the media texture is usually caused by a problem... can be caused by increasing the transfer setting. The customer may also cause background problems. Some problems occur with printers that go into the bearings. If any feed roller, or in a humid environment. Diagnostic information 2-119 Replace as necessary. If incorrect, replace the contact. Try ...
Service Manual
Page 317
... recommendations can continue before you in identifying unsafe conditions. If any non-Dell attachments. Scheduled maintenance Maintenance kit The operator panel displays the message 80 ... /off switch and the power supply. • Damaged, missing, or altered covers, especially in the area of the printer. Check the following part numbers: Maintenance kits Description 115 V Maintenance kit 220 V Maintenance kit 100 V Maintenance kit Part... be reset to zero to replace the fuser assembly, transfer roller, charge roll, and pick tires at each 300K page count interval.
... recommendations can continue before you in identifying unsafe conditions. If any non-Dell attachments. Scheduled maintenance Maintenance kit The operator panel displays the message 80 ... /off switch and the power supply. • Damaged, missing, or altered covers, especially in the area of the printer. Check the following part numbers: Maintenance kits Description 115 V Maintenance kit 220 V Maintenance kit 100 V Maintenance kit Part... be reset to zero to replace the fuser assembly, transfer roller, charge roll, and pick tires at each 300K page count interval.
Service Manual
Page 327
... bias assembly 1 Cartridge holddown assembly 1 Upper paper feed deflector 1 Inner paper feed deflector, 000/010 1 Inner paper feed deflector, 200/210/400/410 1 Developer support roller 1 Input sensor 1 Gear #60 MPF shield 1 ESD shield with label 1 EP duct Parts catalog 7-9
... bias assembly 1 Cartridge holddown assembly 1 Upper paper feed deflector 1 Inner paper feed deflector, 000/010 1 Inner paper feed deflector, 200/210/400/410 1 Developer support roller 1 Input sensor 1 Gear #60 MPF shield 1 ESD shield with label 1 EP duct Parts catalog 7-9
Service Manual
Page 417
...Laser cover assembly, 500-sheet output, 200/210/400/410 7-3 Paper support 7-3 Upper front cover hinge assembly 7-3, 7-39 Right side cover, 250-sheet output, 000/01 7-3 Right side cover, 500-sheet output, 200/210/400/410 7-3 TLI/ID/serial number label-blank 7-3 Upper front cover assembly with Dell...sensor assembly 7-9 EP DC fan assembly, 000/010 7-9 EP fan with cable-250 sheet, 000/010 7-41 Toner sensor assembly 7-9 Developer support roller 7-9 Upper paper feed deflector 7-9 Inner paper feed deflector, 000/010 7-9 Inner paper feed deflector, 200/210/400/410 7-9 Input sensor 7-9 ...
...Laser cover assembly, 500-sheet output, 200/210/400/410 7-3 Paper support 7-3 Upper front cover hinge assembly 7-3, 7-39 Right side cover, 250-sheet output, 000/01 7-3 Right side cover, 500-sheet output, 200/210/400/410 7-3 TLI/ID/serial number label-blank 7-3 Upper front cover assembly with Dell...sensor assembly 7-9 EP DC fan assembly, 000/010 7-9 EP fan with cable-250 sheet, 000/010 7-41 Toner sensor assembly 7-9 Developer support roller 7-9 Upper paper feed deflector 7-9 Inner paper feed deflector, 000/010 7-9 Inner paper feed deflector, 200/210/400/410 7-9 Input sensor 7-9 ...
Service Manual
Page 423
....8 mm (1.88 in.) 96.8 mm (3.81 in.) Replace the fuser 88.0 mm (3.46 in.) 95.2 mm (3.75 in.) Replace the charge rollers 28.3 mm (1.11 in.) Replace the transfer roller 51.7 mm (2.04 in .), which particular part may need to the marks on one of a single-sided print job, replace the toner... of repeating defects on a print job to be causing the defect. Note: If the defect appears on the print job indicates which means the charge rollers may be replaced.
....8 mm (1.88 in.) 96.8 mm (3.81 in.) Replace the fuser 88.0 mm (3.46 in.) 95.2 mm (3.75 in.) Replace the charge rollers 28.3 mm (1.11 in.) Replace the transfer roller 51.7 mm (2.04 in .), which particular part may need to the marks on one of a single-sided print job, replace the toner... of repeating defects on a print job to be causing the defect. Note: If the defect appears on the print job indicates which means the charge rollers may be replaced.
Service Manual
Page 426
.... See also JG285 FRU (System board with integrated Ethernet, 5210N FRU Wireless Card DAO CRU Wireless Card EMEA CRU GIGABIT ETHERNET CARD,52/5310N (option item). Order SKU Only, P/N= A0743434 instead of 5 digit CRU P/N Rubber Feet (4) CRU Upper Front Cover Assembly (including Op...assembly w/220 V lamp - DAO (w/ Screws) FRU Charge Roll Arm Assembly FRU Paper Input Sensor FRU Gear Link Lever FRU Charge Roller assembly, dual (w/ tech sheet) FRU Cartridge holddown spring FRU Autocompensator Assembly FRU Integrated Tray Card/Paper Switch Activate Spring w/ Screw and ...
.... See also JG285 FRU (System board with integrated Ethernet, 5210N FRU Wireless Card DAO CRU Wireless Card EMEA CRU GIGABIT ETHERNET CARD,52/5310N (option item). Order SKU Only, P/N= A0743434 instead of 5 digit CRU P/N Rubber Feet (4) CRU Upper Front Cover Assembly (including Op...assembly w/220 V lamp - DAO (w/ Screws) FRU Charge Roll Arm Assembly FRU Paper Input Sensor FRU Gear Link Lever FRU Charge Roller assembly, dual (w/ tech sheet) FRU Cartridge holddown spring FRU Autocompensator Assembly FRU Integrated Tray Card/Paper Switch Activate Spring w/ Screw and ...
Service Manual
Page 429
... Italian, German, Spanish Doc kit with CD CRU Toner Cartridge Blower/Fan (5310N) FRU Main Fan (Includes: Fan Cap, Screw, Main Fan with Extension guide FRU Upper paper feed deflector w/ Developer roller, paper out flag FRU Power Takeoff Assembly Take-off Shaft and Spring FRU ...Fuser assembly w/115 V lamp - DAO (w/ Screws) FRU Charge Roll Arm Assembly FRU Paper Input Sensor FRU Gear Link Lever FRU Charge Roller assembly, dual (w/ tech sheet) FRU Cartridge holddown spring FRU Autocompensator Assembly FRU Integrated Tray Card/Paper Switch Activate Spring w/ Screw and FRU...
... Italian, German, Spanish Doc kit with CD CRU Toner Cartridge Blower/Fan (5310N) FRU Main Fan (Includes: Fan Cap, Screw, Main Fan with Extension guide FRU Upper paper feed deflector w/ Developer roller, paper out flag FRU Power Takeoff Assembly Take-off Shaft and Spring FRU ...Fuser assembly w/115 V lamp - DAO (w/ Screws) FRU Charge Roll Arm Assembly FRU Paper Input Sensor FRU Gear Link Lever FRU Charge Roller assembly, dual (w/ tech sheet) FRU Cartridge holddown spring FRU Autocompensator Assembly FRU Integrated Tray Card/Paper Switch Activate Spring w/ Screw and FRU...