Diesel Maintenance Tips Customer Letter 1st Printing
Page 1
... related damage will increase when operating under Special Operating Conditions. Biodiesel fuel must be flushed and refilled - performance modifications, programmers, modified exhaust or air intake systems) fails or causes a Ford part to fail, the cost of the entire repair and any coolant system leaks or lack of cooling, pressure test the cooling...
... related damage will increase when operating under Special Operating Conditions. Biodiesel fuel must be flushed and refilled - performance modifications, programmers, modified exhaust or air intake systems) fails or causes a Ford part to fail, the cost of the entire repair and any coolant system leaks or lack of cooling, pressure test the cooling...
Warranty Guide 5th Printing
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...the manufacturer's tire warranty with the owner literature supplied with a separate tire warranty that are covered for wear or other than Ford dealer facilities. You will be charged a prorated amount for five years or 60,000 miles, whichever occurs first. Normal tire...all internal lubricated parts, cylinder block, cylinder heads, electrical fuel pump, electronic engine control unit, engine mounts, flywheel, injection pump, manifold (exhaust and intake), manifold bolts, oil pan, oil pump, seals and gaskets, thermostat, thermostat housing, timing chain cover, timing chain (gears or...
...the manufacturer's tire warranty with the owner literature supplied with a separate tire warranty that are covered for wear or other than Ford dealer facilities. You will be charged a prorated amount for five years or 60,000 miles, whichever occurs first. Normal tire...all internal lubricated parts, cylinder block, cylinder heads, electrical fuel pump, electronic engine control unit, engine mounts, flywheel, injection pump, manifold (exhaust and intake), manifold bolts, oil pan, oil pump, seals and gaskets, thermostat, thermostat housing, timing chain cover, timing chain (gears or...
Warranty Guide 5th Printing
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Front-Wheel Drive: axle shafts, bearings (front and rear), center support bearing, drive shafts, final drive housing (including all internal parts, intake and exhaust manifolds, timing gear, harmonic balancer, valve covers, oil pan and pump, water pump, fuel system (excluding fuel lines, fuel tank and frame mounted fuel conditioning ...
Front-Wheel Drive: axle shafts, bearings (front and rear), center support bearing, drive shafts, final drive housing (including all internal parts, intake and exhaust manifolds, timing gear, harmonic balancer, valve covers, oil pan and pump, water pump, fuel system (excluding fuel lines, fuel tank and frame mounted fuel conditioning ...
Warranty Guide 5th Printing
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... 17-31. Examples include, but not limited to exhaust and intake systems) • the installation or use only installed after the vehicle leaves the control of Ford Motor Company, if the installed part fails or causes a Ford part to lift kits, oversized 12 WHAT IS NOT...affect these systems (for off-road use of a non-Ford Motor Company part (other than a certified emissions part) or any damage caused by the Emissions Warranties. high pressure oil regulator, exhaust back pressure regulator and sensor, exhaust pressure sensor, manifold pressure sensor, intake air temperature sensor,...
... 17-31. Examples include, but not limited to exhaust and intake systems) • the installation or use only installed after the vehicle leaves the control of Ford Motor Company, if the installed part fails or causes a Ford part to lift kits, oversized 12 WHAT IS NOT...affect these systems (for off-road use of a non-Ford Motor Company part (other than a certified emissions part) or any damage caused by the Emissions Warranties. high pressure oil regulator, exhaust back pressure regulator and sensor, exhaust pressure sensor, manifold pressure sensor, intake air temperature sensor,...
Warranty Guide 5th Printing
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...Intake Manifold • Controls for Deceleration • Intercooler Assembly (diesel only) Engine Charger (diesel and 2.0L • Diesel Exhaust Fluid System EcoBoost engines only) • Diesel Particulate Filter • Malfunction Indicator Lamp • Electronic Ignition System (MIL)/On... • Synchronizer Assembly System • Thermostat • Exhaust Gas Recirculation • Throttle Body Assembly (MFI) (EGR) System • Transmission Control Module • Exhaust Manifold (TCM) and Solenoids • Exhaust Pipe (Manifold to • Turbocharger Assembly Catalyst) •...
...Intake Manifold • Controls for Deceleration • Intercooler Assembly (diesel only) Engine Charger (diesel and 2.0L • Diesel Exhaust Fluid System EcoBoost engines only) • Diesel Particulate Filter • Malfunction Indicator Lamp • Electronic Ignition System (MIL)/On... • Synchronizer Assembly System • Thermostat • Exhaust Gas Recirculation • Throttle Body Assembly (MFI) (EGR) System • Transmission Control Module • Exhaust Manifold (TCM) and Solenoids • Exhaust Pipe (Manifold to • Turbocharger Assembly Catalyst) •...
Warranty Guide 5th Printing
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... Diesel Oxidation Catalysts) • Cold Start Enrichment System (diesel only) • Controls for Deceleration (diesel only) • Diesel Exhaust Fluid System • Diesel Particulate Filter • Electronic Ignition System (diesel only) • Electronic Engine Control Sensors and Switches ...• Electronic Engine Control Unit (ECU)* • Evaporative Emission Control System • Exhaust Gas Recirculation (EGR) System • Exhaust Manifold • Exhaust Pipe (Manifold to Catalyst) • Fuel Filler Cap and Neck Restrictor (non-diesel only) • ...
... Diesel Oxidation Catalysts) • Cold Start Enrichment System (diesel only) • Controls for Deceleration (diesel only) • Diesel Exhaust Fluid System • Diesel Particulate Filter • Electronic Ignition System (diesel only) • Electronic Engine Control Sensors and Switches ...• Electronic Engine Control Unit (ECU)* • Evaporative Emission Control System • Exhaust Gas Recirculation (EGR) System • Exhaust Manifold • Exhaust Pipe (Manifold to Catalyst) • Fuel Filler Cap and Neck Restrictor (non-diesel only) • ...
Warranty Guide 5th Printing
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؆COVERAGE FOR 2012 MODEL VEHICLES (GVWR OF 14,000...X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X(3) X X X X X X X X X X X X X X X X X X X X X(3) X X X X X X X X X X X X X X X X X X X X X X X(3) X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Catalytic Converter Diesel Particulate Filter Diesel Exhaust Fluid Sender/Kit Diesel Exhaust Fluid Reservoir/Kit Diesel Exhaust Fluid Tank/Kit Diesel Exhaust Fluid Pressure Line Catalyst Inlet Pipe Turbocharger Actuator...
؆COVERAGE FOR 2012 MODEL VEHICLES (GVWR OF 14,000...X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X(3) X X X X X X X X X X X X X X X X X X X X X(3) X X X X X X X X X X X X X X X X X X X X X X X(3) X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Catalytic Converter Diesel Particulate Filter Diesel Exhaust Fluid Sender/Kit Diesel Exhaust Fluid Reservoir/Kit Diesel Exhaust Fluid Tank/Kit Diesel Exhaust Fluid Pressure Line Catalyst Inlet Pipe Turbocharger Actuator...
Warranty Guide 5th Printing
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...for 6.8L F-Superduty 28 Part Name ؆COVERAGE FOR 2012 MODEL VEHICLES (GVWR OF 14,000 LBS. 1.6L ...X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Intake Manifold Exhaust Manifold (Right-Hand) Exhaust Manifold (Left-Hand) Exhaust Manifold Gasket Exhaust Gasket EGR Cooler EGR Valve EGR Tube to Manifold Connector Exhaust Adaptor Emission Vacuum Connector Fuel Injector Kit High Pressure Fuel Pump Fuel Injector Fuel Vapor Storage Canister Fuel Injector Fuel Supply Manifold High Pressure Fuel ...
...for 6.8L F-Superduty 28 Part Name ؆COVERAGE FOR 2012 MODEL VEHICLES (GVWR OF 14,000 LBS. 1.6L ...X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Intake Manifold Exhaust Manifold (Right-Hand) Exhaust Manifold (Left-Hand) Exhaust Manifold Gasket Exhaust Gasket EGR Cooler EGR Valve EGR Tube to Manifold Connector Exhaust Adaptor Emission Vacuum Connector Fuel Injector Kit High Pressure Fuel Pump Fuel Injector Fuel Vapor Storage Canister Fuel Injector Fuel Supply Manifold High Pressure Fuel ...
Diesel Supplement 3rd Printing
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...Guidelines. This information may cause severe engine/transmission and/or exhaust system damage; In addition, Ford urges ambulance manufacturers to the Warranty Guide for your engine. It is equipped with the Ford ambulance preparation package, inspect the information plate on engine ... vehicle to as whether or not performance-enhancing powertrain components commonly referred to determine whether the ambulance manufacturer's followed Ford's recommendations. 2 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Introduction POWER STROKE DIESEL ENGINE Your new diesel engine will ...
...Guidelines. This information may cause severe engine/transmission and/or exhaust system damage; In addition, Ford urges ambulance manufacturers to the Warranty Guide for your engine. It is equipped with the Ford ambulance preparation package, inspect the information plate on engine ... vehicle to as whether or not performance-enhancing powertrain components commonly referred to determine whether the ambulance manufacturer's followed Ford's recommendations. 2 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Introduction POWER STROKE DIESEL ENGINE Your new diesel engine will ...
Diesel Supplement 3rd Printing
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... the glow plugs immediately after reaching desired speed using accelerator pedal. 5 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Speed control (if equipped) If vehicle speed goes outside a predetermined range from the exhaust of the diesel engine. See Selective catalytic reduction (SCR) system in ...a shorter time. The required time for the glow plugs to help reduce emission levels of oxides of diesel exhaust fluid (DEF) which must be replenished at certain intervals. This system relies on as the coolant temperature, barometric pressure and environmental...
... the glow plugs immediately after reaching desired speed using accelerator pedal. 5 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Speed control (if equipped) If vehicle speed goes outside a predetermined range from the exhaust of the diesel engine. See Selective catalytic reduction (SCR) system in ...a shorter time. The required time for the glow plugs to help reduce emission levels of oxides of diesel exhaust fluid (DEF) which must be replenished at certain intervals. This system relies on as the coolant temperature, barometric pressure and environmental...
Diesel Supplement 3rd Printing
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... filter/water separator to Fuel filter/water separator in the Maintenance and Specifications chapter of , the fuel injection system. Low/contaminated diesel exhaust fluid: With the key in the Maintenance and Specifications chapter for more information. Refer to remove water from the fuel. WARNING: Do...will enter into your tank. Note: Air will illuminate when the DFCM has a significant quantity of manifold air pressure in the engine. 7 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Fuel may ignite if the separator is drained while the engine is running . Instrument ...
... filter/water separator to Fuel filter/water separator in the Maintenance and Specifications chapter of , the fuel injection system. Low/contaminated diesel exhaust fluid: With the key in the Maintenance and Specifications chapter for more information. Refer to remove water from the fuel. WARNING: Do...will enter into your tank. Note: Air will illuminate when the DFCM has a significant quantity of manifold air pressure in the engine. 7 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Fuel may ignite if the separator is drained while the engine is running . Instrument ...
Diesel Supplement 3rd Printing
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...increase engine speed until the glow-plug pre-heat indicator 2. Refer to protect the engine. engine until the oil pressure gauge indicates normal pressure. 9 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) This practice creates a serious fire hazard and causes engine performance problems. 1. If the engine is...the key as soon as the engine starts. When the glow plug pre-heat indicator turns off, turn the key to low or contaminated diesel exhaust fluid (DEF). Cold weather starting It is recommended that the engine block heater be limiting the vehicle's functions due to 3 (off . ...
...increase engine speed until the glow-plug pre-heat indicator 2. Refer to protect the engine. engine until the oil pressure gauge indicates normal pressure. 9 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) This practice creates a serious fire hazard and causes engine performance problems. 1. If the engine is...the key as soon as the engine starts. When the glow plug pre-heat indicator turns off, turn the key to low or contaminated diesel exhaust fluid (DEF). Cold weather starting It is recommended that the engine block heater be limiting the vehicle's functions due to 3 (off . ...
Diesel Supplement 3rd Printing
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...15 minute timer can be moved to the off (PTO) mode. • The engine coolant temperature is below 60°F (16°C). • The exhaust emission control device (DPF) is operating in P (Park) or N (Neutral) for 3-5 minutes which will allow the turbocharged engine to cool down. For more... vehicle. with an engine idle shutdown system. This system will automatically shut down your engine when it is still in the Owner guide 10 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) STOPPING THE ENGINE Turn the ignition to the off , even though the ignition is recommended...
...15 minute timer can be moved to the off (PTO) mode. • The engine coolant temperature is below 60°F (16°C). • The exhaust emission control device (DPF) is operating in P (Park) or N (Neutral) for 3-5 minutes which will allow the turbocharged engine to cool down. For more... vehicle. with an engine idle shutdown system. This system will automatically shut down your engine when it is still in the Owner guide 10 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) STOPPING THE ENGINE Turn the ignition to the off , even though the ignition is recommended...
Diesel Supplement 3rd Printing
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... sound reduction features. This will help prevent fuel filter clogging. In cold weather below 32°F (0°C), the engine may result in 11 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) At temperatures below 1⁄4 full. This may slowly increase to drop below 20°F ...biodiesel content, try another brand, or discontinue using biodiesel, you have been using biodiesel. Do not use a diesel fuel which uses diesel exhaust fluid (DEF) to operate properly. Driving COLD WEATHER OPERATION Changing to the DEF tank. Diesel fuel which has not been properly formulated for...
... sound reduction features. This will help prevent fuel filter clogging. In cold weather below 32°F (0°C), the engine may result in 11 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) At temperatures below 1⁄4 full. This may slowly increase to drop below 20°F ...biodiesel content, try another brand, or discontinue using biodiesel, you have been using biodiesel. Do not use a diesel fuel which uses diesel exhaust fluid (DEF) to operate properly. Driving COLD WEATHER OPERATION Changing to the DEF tank. Diesel fuel which has not been properly formulated for...
Diesel Supplement 3rd Printing
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... into a speed limited mode and can be jump started using the same procedure as a gasoline engine. RUNNING OUT OF DEF (DIESEL EXHAUST FLUID) If your Owner's Guide for more information. 17 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) See the Selective Catalytic Reduction (SCR) System section in the Fuel and Refueling...
... into a speed limited mode and can be jump started using the same procedure as a gasoline engine. RUNNING OUT OF DEF (DIESEL EXHAUST FLUID) If your Owner's Guide for more information. 17 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) See the Selective Catalytic Reduction (SCR) System section in the Fuel and Refueling...
Diesel Supplement 3rd Printing
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... clear of mud/debris or foreign material to maintain the functional holes, in the tailpipe section of the exhaust, clean and free of debris or foreign material may result in personal injury. 19 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Failure to a high temperature after only a short period of...needed. Do not modify or remove the tail-pipe section. Use special care when working around or attempt to repair any part of the exhaust system until it has cooled. Spraying with a hose during regular washing of vehicle should help keep holes clean and clear of the right rear...
... clear of mud/debris or foreign material to maintain the functional holes, in the tailpipe section of the exhaust, clean and free of debris or foreign material may result in personal injury. 19 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Failure to a high temperature after only a short period of...needed. Do not modify or remove the tail-pipe section. Use special care when working around or attempt to repair any part of the exhaust system until it has cooled. Spraying with a hose during regular washing of vehicle should help keep holes clean and clear of the right rear...
Diesel Supplement 3rd Printing
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... and exhaust system were designed to only use a diesel fuel which may also cause the service light to use this supplement are required because they are designed and built for high-sulfur diesel fuel using Ford Motor ...vehicle. CHOOSING THE RIGHT FUEL: VEHICLES OPERATED WHERE ULTRA LOW SULFUR DIESEL FUEL IS NOT REQUIRED For the engine to Ford specifications. FUEL REQUIREMENTS - VIRGIN ISLANDS AND OTHER LOCALES) Use only Ultra Low Sulfur (15 ppm Sulfur Maximum) number...and/or DPF damage and possible base engine damage. 21 2012 Diesel (67l) Supplement, 3rd Printing USA (fus)
... and exhaust system were designed to only use a diesel fuel which may also cause the service light to use this supplement are required because they are designed and built for high-sulfur diesel fuel using Ford Motor ...vehicle. CHOOSING THE RIGHT FUEL: VEHICLES OPERATED WHERE ULTRA LOW SULFUR DIESEL FUEL IS NOT REQUIRED For the engine to Ford specifications. FUEL REQUIREMENTS - VIRGIN ISLANDS AND OTHER LOCALES) Use only Ultra Low Sulfur (15 ppm Sulfur Maximum) number...and/or DPF damage and possible base engine damage. 21 2012 Diesel (67l) Supplement, 3rd Printing USA (fus)
Diesel Supplement 3rd Printing
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...indicated with a pure petroleum-based diesel fuel, and run for more than 1 month, then your vehicle, including engine and/or exhaust after-treatment hardware (exhaust catalyst and particulate filter) failures. Raw or refined vegetable oil, animal fat, cooking oil or recycled greases should NOT be stored...fuel injector failures. 5W-40 or 15W-40 oil is used . This practice creates a serious fire hazard and engine performance problems. 23 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Do not add gasoline, gasohol or alcohol to diesel fuel. Biodiesel fuels degrade more ...
...indicated with a pure petroleum-based diesel fuel, and run for more than 1 month, then your vehicle, including engine and/or exhaust after-treatment hardware (exhaust catalyst and particulate filter) failures. Raw or refined vegetable oil, animal fat, cooking oil or recycled greases should NOT be stored...fuel injector failures. 5W-40 or 15W-40 oil is used . This practice creates a serious fire hazard and engine performance problems. 23 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Do not add gasoline, gasohol or alcohol to diesel fuel. Biodiesel fuels degrade more ...
Diesel Supplement 3rd Printing
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.... Use Motorcraft or an equivalent anti-gel & performance improver as listed in the Maintenance product specifications and capacities section in Ford vehicles). 24 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Diesel fuel conditioner Additives that meets the World-wide Fuel Charter should not be... that do not meet or exceed Ford specifications. This may be covered by your fuel tank if you use a properly formulated diesel fuel that meets the World-wide Fuel Charter. The customer warranty may result in your vehicle's exhaust emissions and reduce engine life due ...
.... Use Motorcraft or an equivalent anti-gel & performance improver as listed in the Maintenance product specifications and capacities section in Ford vehicles). 24 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Diesel fuel conditioner Additives that meets the World-wide Fuel Charter should not be... that do not meet or exceed Ford specifications. This may be covered by your fuel tank if you use a properly formulated diesel fuel that meets the World-wide Fuel Charter. The customer warranty may result in your vehicle's exhaust emissions and reduce engine life due ...
Diesel Supplement 3rd Printing
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...is designed for any damage to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler cap is less than 1/2 full. See the scheduled maintenance... catalytic reduction (SCR) system to disengage in a collision, which may result in this section. 26 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) A message will indicate whether the DEF level is...of oxides of nitrogen from the exhaust of fluid available in this supplement for more often. The system automatically injects diesel exhaust fluid (DEF) into the exhaust system to be maintained. Running ...
...is designed for any damage to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler cap is less than 1/2 full. See the scheduled maintenance... catalytic reduction (SCR) system to disengage in a collision, which may result in this section. 26 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) A message will indicate whether the DEF level is...of oxides of nitrogen from the exhaust of fluid available in this supplement for more often. The system automatically injects diesel exhaust fluid (DEF) into the exhaust system to be maintained. Running ...