Diesel Maintenance Tips Customer Letter 1st Printing
Page 1
...tank is critical for reliable engine operation. performance modifications, programmers, modified exhaust or air intake systems) fails or causes a Ford part to Start" lamp operation. The DEF tank should be covered by the Ford New Vehicle Limited Warranty or any coolant system leaks or lack of... comes first Initial change 60,000 miles or 2400 hours of a powertrain failure. Use the Right Filters Ford Motor Company can only attest to meet 2010 calendar year exhaust emissions. Engine coolant system strength (carboxylates) should be flushed and refilled - If the carboxylate strength is...
...tank is critical for reliable engine operation. performance modifications, programmers, modified exhaust or air intake systems) fails or causes a Ford part to Start" lamp operation. The DEF tank should be covered by the Ford New Vehicle Limited Warranty or any coolant system leaks or lack of... comes first Initial change 60,000 miles or 2400 hours of a powertrain failure. Use the Right Filters Ford Motor Company can only attest to meet 2010 calendar year exhaust emissions. Engine coolant system strength (carboxylates) should be flushed and refilled - If the carboxylate strength is...
Warranty Guide 5th Printing
Page 15
...separate tire warranty that are covered for wear or other charges. You have the option of having a tire warranty repair performed by Ford. When making warranty repairs on a pro rata adjustment basis according to the Engine: all internal lubricated parts, cylinder block, cylinder... heads, electrical fuel pump, electronic engine control unit, engine mounts, flywheel, injection pump, manifold (exhaust and intake), manifold bolts, oil pan, oil pump, seals and gaskets, thermostat, thermostat housing, timing chain cover, timing chain (gears ...
...separate tire warranty that are covered for wear or other charges. You have the option of having a tire warranty repair performed by Ford. When making warranty repairs on a pro rata adjustment basis according to the Engine: all internal lubricated parts, cylinder block, cylinder... heads, electrical fuel pump, electronic engine control unit, engine mounts, flywheel, injection pump, manifold (exhaust and intake), manifold bolts, oil pan, oil pump, seals and gaskets, thermostat, thermostat housing, timing chain cover, timing chain (gears ...
Warranty Guide 5th Printing
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...), transmission case, transmission mounts; Rear-Wheel Drive: axle shafts, bearings (front and rear), center support bearing, drive axle housing (including all internal parts, intake and exhaust manifolds, timing gear, harmonic balancer, valve covers, oil pan and pump, water pump, fuel system (excluding fuel lines, fuel tank and frame mounted fuel conditioning...
...), transmission case, transmission mounts; Rear-Wheel Drive: axle shafts, bearings (front and rear), center support bearing, drive axle housing (including all internal parts, intake and exhaust manifolds, timing gear, harmonic balancer, valve covers, oil pan and pump, water pump, fuel system (excluding fuel lines, fuel tank and frame mounted fuel conditioning...
Warranty Guide 5th Printing
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...VEHICLE LIMITED WARRANTY? Examples include, but not limited to exhaust and intake systems) • the installation or use of a non-Ford Motor Company part (other than a certified emissions part) or any part (Ford or non-Ford) designed for off-road use only installed after the ...vehicle leaves the control of Ford Motor Company, if the installed part fails or causes a Ford part to lift kits, oversized 12 high pressure oil regulator, exhaust back pressure regulator and sensor, exhaust pressure sensor, manifold pressure sensor, intake air temperature sensor...
...VEHICLE LIMITED WARRANTY? Examples include, but not limited to exhaust and intake systems) • the installation or use of a non-Ford Motor Company part (other than a certified emissions part) or any part (Ford or non-Ford) designed for off-road use only installed after the ...vehicle leaves the control of Ford Motor Company, if the installed part fails or causes a Ford part to lift kits, oversized 12 high pressure oil regulator, exhaust back pressure regulator and sensor, exhaust pressure sensor, manifold pressure sensor, intake air temperature sensor...
Warranty Guide 5th Printing
Page 25
...Intake Manifold • Controls for Deceleration • Intercooler Assembly (diesel only) Engine Charger (diesel and 2.0L • Diesel Exhaust Fluid System EcoBoost engines only) • Diesel Particulate Filter • Malfunction Indicator Lamp • Electronic Ignition System (MIL)/On... • Synchronizer Assembly System • Thermostat • Exhaust Gas Recirculation • Throttle Body Assembly (MFI) (EGR) System • Transmission Control Module • Exhaust Manifold (TCM) and Solenoids • Exhaust Pipe (Manifold to • Turbocharger Assembly Catalyst) •...
...Intake Manifold • Controls for Deceleration • Intercooler Assembly (diesel only) Engine Charger (diesel and 2.0L • Diesel Exhaust Fluid System EcoBoost engines only) • Diesel Particulate Filter • Malfunction Indicator Lamp • Electronic Ignition System (MIL)/On... • Synchronizer Assembly System • Thermostat • Exhaust Gas Recirculation • Throttle Body Assembly (MFI) (EGR) System • Transmission Control Module • Exhaust Manifold (TCM) and Solenoids • Exhaust Pipe (Manifold to • Turbocharger Assembly Catalyst) •...
Warranty Guide 5th Printing
Page 31
... Diesel Oxidation Catalysts) • Cold Start Enrichment System (diesel only) • Controls for Deceleration (diesel only) • Diesel Exhaust Fluid System • Diesel Particulate Filter • Electronic Ignition System (diesel only) • Electronic Engine Control Sensors and Switches ...• Electronic Engine Control Unit (ECU)* • Evaporative Emission Control System • Exhaust Gas Recirculation (EGR) System • Exhaust Manifold • Exhaust Pipe (Manifold to Catalyst) • Fuel Filler Cap and Neck Restrictor (non-diesel only) • ...
... Diesel Oxidation Catalysts) • Cold Start Enrichment System (diesel only) • Controls for Deceleration (diesel only) • Diesel Exhaust Fluid System • Diesel Particulate Filter • Electronic Ignition System (diesel only) • Electronic Engine Control Sensors and Switches ...• Electronic Engine Control Unit (ECU)* • Evaporative Emission Control System • Exhaust Gas Recirculation (EGR) System • Exhaust Manifold • Exhaust Pipe (Manifold to Catalyst) • Fuel Filler Cap and Neck Restrictor (non-diesel only) • ...
Warranty Guide 5th Printing
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؆COVERAGE FOR 2012 MODEL VEHICLES (GVWR OF 14,000...X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X(3) X X X X X X X X X X X X X X X X X X X X X(3) X X X X X X X X X X X X X X X X X X X X X X X(3) X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Catalytic Converter Diesel Particulate Filter Diesel Exhaust Fluid Sender/Kit Diesel Exhaust Fluid Reservoir/Kit Diesel Exhaust Fluid Tank/Kit Diesel Exhaust Fluid Pressure Line Catalyst Inlet Pipe Turbocharger Actuator...
؆COVERAGE FOR 2012 MODEL VEHICLES (GVWR OF 14,000...X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X(3) X X X X X X X X X X X X X X X X X X X X X(3) X X X X X X X X X X X X X X X X X X X X X X X(3) X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Catalytic Converter Diesel Particulate Filter Diesel Exhaust Fluid Sender/Kit Diesel Exhaust Fluid Reservoir/Kit Diesel Exhaust Fluid Tank/Kit Diesel Exhaust Fluid Pressure Line Catalyst Inlet Pipe Turbocharger Actuator...
Warranty Guide 5th Printing
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... X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Intake Manifold Exhaust Manifold (Right-Hand) Exhaust Manifold (Left-Hand) Exhaust Manifold Gasket Exhaust Gasket EGR Cooler EGR Valve EGR Tube to Manifold Connector Exhaust Adaptor Emission Vacuum Connector Fuel Injector Kit High Pressure Fuel Pump Fuel Injector Fuel Vapor Storage Canister Fuel Injector Fuel Supply Manifold High Pressure Fuel ... 28 Part Name ؆COVERAGE FOR 2012 MODEL VEHICLES (GVWR OF 14,000 LBS.
... X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Intake Manifold Exhaust Manifold (Right-Hand) Exhaust Manifold (Left-Hand) Exhaust Manifold Gasket Exhaust Gasket EGR Cooler EGR Valve EGR Tube to Manifold Connector Exhaust Adaptor Emission Vacuum Connector Fuel Injector Kit High Pressure Fuel Pump Fuel Injector Fuel Vapor Storage Canister Fuel Injector Fuel Supply Manifold High Pressure Fuel ... 28 Part Name ؆COVERAGE FOR 2012 MODEL VEHICLES (GVWR OF 14,000 LBS.
Diesel Supplement 3rd Printing
Page 2
...and operating procedures. Ford may discontinue models or change specifications without any notice and without the Ford ambulance preparation package to determine whether the ambulance manufacturer's followed Ford's recommendations. 2 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Important notice Ford vehicles are suitable ...and torque output such as "performance chips" have been used. This information may cause severe engine/transmission and/or exhaust system damage; To determine whether the vehicle is in the Driving chapter. Introduction POWER STROKE DIESEL ENGINE Your new...
...and operating procedures. Ford may discontinue models or change specifications without any notice and without the Ford ambulance preparation package to determine whether the ambulance manufacturer's followed Ford's recommendations. 2 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Important notice Ford vehicles are suitable ...and torque output such as "performance chips" have been used. This information may cause severe engine/transmission and/or exhaust system damage; To determine whether the vehicle is in the Driving chapter. Introduction POWER STROKE DIESEL ENGINE Your new...
Diesel Supplement 3rd Printing
Page 5
...insufficient coolant and/or coolant additive can cause severe engine damage. The coolant serves three primary purposes: to cool the transmission, exhaust gas recirculation (EGR), charge air and fuel. See Selective catalytic reduction (SCR) system in the coolant to be energized decreases... vehicle is electronically controlled by the GPCM using accelerator pedal. 5 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Speed control (if equipped) If vehicle speed goes outside a predetermined range from the exhaust of the diesel engine. This system relies on as the coolant ...
...insufficient coolant and/or coolant additive can cause severe engine damage. The coolant serves three primary purposes: to cool the transmission, exhaust gas recirculation (EGR), charge air and fuel. See Selective catalytic reduction (SCR) system in the coolant to be energized decreases... vehicle is electronically controlled by the GPCM using accelerator pedal. 5 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Speed control (if equipped) If vehicle speed goes outside a predetermined range from the exhaust of the diesel engine. This system relies on as the coolant ...
Diesel Supplement 3rd Printing
Page 7
...this light will illuminate when the DFCM has a significant quantity of manifold air pressure in the engine. 7 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) See Diesel exhaust fluid in the Maintenance and Specifications chapter for the drain procedure. The water in fuel light will illuminate ...extensive damage to Fuel filter/water separator in the Maintenance and Specifications chapter of , the fuel injection system. Low/contaminated diesel exhaust fluid: With the key in the on position, this supplement for more information. Fuel may ignite if the separator is drained...
...this light will illuminate when the DFCM has a significant quantity of manifold air pressure in the engine. 7 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) See Diesel exhaust fluid in the Maintenance and Specifications chapter for the drain procedure. The water in fuel light will illuminate ...extensive damage to Fuel filter/water separator in the Maintenance and Specifications chapter of , the fuel injection system. Low/contaminated diesel exhaust fluid: With the key in the on position, this supplement for more information. Fuel may ignite if the separator is drained...
Diesel Supplement 3rd Printing
Page 9
... a period of the Owner's Guide. Such fluid could cause immediate explosive damage to diesel fuel. engine until the oil pressure gauge indicates normal pressure. 9 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) When the glow plug pre-heat indicator turns off . 3. The glow plugs may be reset by turning... turn the key to on for more than 10 seconds as the engine starts. After the engine starts, allow it to low or contaminated diesel exhaust fluid (DEF). Driving If the vehicle's speed is limited or the vehicle has entered an idle-only mode If the vehicle's speed is limited ...
... a period of the Owner's Guide. Such fluid could cause immediate explosive damage to diesel fuel. engine until the oil pressure gauge indicates normal pressure. 9 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) When the glow plug pre-heat indicator turns off . 3. The glow plugs may be reset by turning... turn the key to on for more than 10 seconds as the engine starts. After the engine starts, allow it to low or contaminated diesel exhaust fluid (DEF). Driving If the vehicle's speed is limited or the vehicle has entered an idle-only mode If the vehicle's speed is limited ...
Diesel Supplement 3rd Printing
Page 10
.... • The ignition must be moved to the off (PTO) mode. • The engine coolant temperature is below 60°F (16°C). • The exhaust emission control device (DPF) is recommended that a hot engine be idled for five minutes (parking brake set) or 15 minutes (parking brake not set). This... trailers), it is regenerating. Driving ENGINE IDLE SHUTDOWN (IF EQUIPPED) Your vehicle may be equipped with and without a trailer in the Owner guide 10 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Note: The engine idle shutdown idle timer will simulate key off position.
.... • The ignition must be moved to the off (PTO) mode. • The engine coolant temperature is below 60°F (16°C). • The exhaust emission control device (DPF) is recommended that a hot engine be idled for five minutes (parking brake set) or 15 minutes (parking brake not set). This... trailers), it is regenerating. Driving ENGINE IDLE SHUTDOWN (IF EQUIPPED) Your vehicle may be equipped with and without a trailer in the Owner guide 10 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Note: The engine idle shutdown idle timer will simulate key off position.
Diesel Supplement 3rd Printing
Page 11
... biodiesel. DEF must be allowed to drop below 32°F (0°C), the engine may need to use a fuel with a an SCR system which uses diesel exhaust fluid (DEF) to correct fuel gelling. At the earliest opportunity, clear all the snow and/or ice away from entering the fuel system and stalling... PCM-controlled sound reduction features. Use the proper anti-gel & performance improver product as listed in the Maintenance product specifications and capacities section in 11 2012 Diesel (67l) Supplement, 3rd Printing USA (fus)
... biodiesel. DEF must be allowed to drop below 32°F (0°C), the engine may need to use a fuel with a an SCR system which uses diesel exhaust fluid (DEF) to correct fuel gelling. At the earliest opportunity, clear all the snow and/or ice away from entering the fuel system and stalling... PCM-controlled sound reduction features. Use the proper anti-gel & performance improver product as listed in the Maintenance product specifications and capacities section in 11 2012 Diesel (67l) Supplement, 3rd Printing USA (fus)
Diesel Supplement 3rd Printing
Page 17
... and can be jump started using the same procedure as a gasoline engine. Contact roadside assistance for more information. 17 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) RUNNING OUT OF DEF (DIESEL EXHAUST FLUID) If your Owner's Guide for more information. Roadside Emergencies JUMP STARTING YOUR VEHICLE The 6.7 diesel engine can also...
... and can be jump started using the same procedure as a gasoline engine. Contact roadside assistance for more information. 17 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) RUNNING OUT OF DEF (DIESEL EXHAUST FLUID) If your Owner's Guide for more information. Roadside Emergencies JUMP STARTING YOUR VEHICLE The 6.7 diesel engine can also...
Diesel Supplement 3rd Printing
Page 19
...attempt to maintain the functional holes, in the tailpipe section of the exhaust, clean and free of debris or foreign material may result in personal injury. 19 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Cleaning EXHAUST The visible holes in each leg of the twin tip and the holes... under the shield just inboard of the exhaust system until it has cooled. WARNING: Failure to repair...
...attempt to maintain the functional holes, in the tailpipe section of the exhaust, clean and free of debris or foreign material may result in personal injury. 19 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Cleaning EXHAUST The visible holes in each leg of the twin tip and the holes... under the shield just inboard of the exhaust system until it has cooled. WARNING: Failure to repair...
Diesel Supplement 3rd Printing
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... coolant system damage, engine overheating, SCR and/or DPF damage and possible base engine damage. 21 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) CHOOSING THE RIGHT FUEL: VEHICLES OPERATED WHERE ULTRA... result in a diesel engine designed to use this supplement. The engine and exhaust system were designed to operate reliably on fuel pumps when purchasing your vehicle. Look for cold ...temperature. Diesel fuel is recommended to Ford specifications. CHOOSING THE RIGHT FUEL: VEHICLES OPERATED WHERE ULTRA LOW SULFUR DIESEL FUEL ...
... coolant system damage, engine overheating, SCR and/or DPF damage and possible base engine damage. 21 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) CHOOSING THE RIGHT FUEL: VEHICLES OPERATED WHERE ULTRA... result in a diesel engine designed to use this supplement. The engine and exhaust system were designed to operate reliably on fuel pumps when purchasing your vehicle. Look for cold ...temperature. Diesel fuel is recommended to Ford specifications. CHOOSING THE RIGHT FUEL: VEHICLES OPERATED WHERE ULTRA LOW SULFUR DIESEL FUEL ...
Diesel Supplement 3rd Printing
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...than diesel fuels not containing biodiesel and should NOT be used . This practice creates a serious fire hazard and engine performance problems. 23 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Ask the service station attendant to confirm the biodiesel content of 30 minutes. Biodiesel ...content is used . Damage to the fuel injection system, engine and exhaust catalyst can damage fuel system seals and plastics and corrode steel parts. Refer to the Special operating conditions section under the Schedule ...
...than diesel fuels not containing biodiesel and should NOT be used . This practice creates a serious fire hazard and engine performance problems. 23 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) Ask the service station attendant to confirm the biodiesel content of 30 minutes. Biodiesel ...content is used . Damage to the fuel injection system, engine and exhaust catalyst can damage fuel system seals and plastics and corrode steel parts. Refer to the Special operating conditions section under the Schedule ...
Diesel Supplement 3rd Printing
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...and Specifications Fuel quality It should be used when available. Diesel fuel conditioner Additives that will significantly increase your vehicle's exhaust emissions and reduce engine life due to correct the effects of using an aftermarket product in your fuel may be necessary ...any circumstances. Ask your fuel tank if you use a properly formulated diesel fuel that do not meet or exceed Ford specifications. The customer warranty may result in Ford vehicles). 24 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) This may be used to your fuel supplier about fuel ...
...and Specifications Fuel quality It should be used when available. Diesel fuel conditioner Additives that will significantly increase your vehicle's exhaust emissions and reduce engine life due to correct the effects of using an aftermarket product in your fuel may be necessary ...any circumstances. Ask your fuel tank if you use a properly formulated diesel fuel that do not meet or exceed Ford specifications. The customer warranty may result in Ford vehicles). 24 2012 Diesel (67l) Supplement, 3rd Printing USA (fus) This may be used to your fuel supplier about fuel ...
Diesel Supplement 3rd Printing
Page 26
...DEF) into the exhaust system to disengage in a collision, which may damage the fuel system or cause the fuel cap to enable proper SCR function. Importance of maintaining the DEF level In order for message center functions. See the scheduled maintenance information in this section. 26 2012 Diesel (67l) ... vehicle is designed for your DEF tank, see this supplement for any damage to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler cap is less than 1/2 full. For instructions on refilling your vehicle. The vehicle warranty may be displayed...
...DEF) into the exhaust system to disengage in a collision, which may damage the fuel system or cause the fuel cap to enable proper SCR function. Importance of maintaining the DEF level In order for message center functions. See the scheduled maintenance information in this section. 26 2012 Diesel (67l) ... vehicle is designed for your DEF tank, see this supplement for any damage to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler cap is less than 1/2 full. For instructions on refilling your vehicle. The vehicle warranty may be displayed...