Owner's Manual
Page 306
... gate will result in 2nd or 3rd gear. For steady highway driving with a G238 manual transmission. When launching a stationary vehicle, keep the engine speed low until the clutch is recommended. For improved clutch life, all six forward gears should use first gear when starting in blocking of the...a gear. Use each gear in mph (km//h) 1 to 2 to 3 to 4 to 5 to start the vehicle. The clutch pedal must be fully depressed to Engine Model Axle Mode 2 3 4 5 6 Accel 2500/ 15 25 40 45 50 5.7L ALL & (24) (40) (65) (72) (81) 3500 Cruise Manual Transmission - 6-Speed (G238) NOTE: The parking...
... gate will result in 2nd or 3rd gear. For steady highway driving with a G238 manual transmission. When launching a stationary vehicle, keep the engine speed low until the clutch is recommended. For improved clutch life, all six forward gears should use first gear when starting in blocking of the...a gear. Use each gear in mph (km//h) 1 to 2 to 3 to 4 to 5 to start the vehicle. The clutch pedal must be fully depressed to Engine Model Axle Mode 2 3 4 5 6 Accel 2500/ 15 25 40 45 50 5.7L ALL & (24) (40) (65) (72) (81) 3500 Cruise Manual Transmission - 6-Speed (G238) NOTE: The parking...
Owner's Manual
Page 490
... blade performance. 8 Once a Month • Check tire pressure and look for correct operation. At Each Oil Change • Change the engine oil filter. • Lubricate Drivetrain/Steering/Suspension Grease Fittings (if equipped) • Inspect the exhaust system. • Inspect the brake hoses... fluid level. • Check the manual transmission fluid level. • Check the coolant level, hoses, and clamps. • Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). • Check the windshield washer solvent and add if required. E S C H E D U L E S • Check all lights...
... blade performance. 8 Once a Month • Check tire pressure and look for correct operation. At Each Oil Change • Change the engine oil filter. • Lubricate Drivetrain/Steering/Suspension Grease Fittings (if equipped) • Inspect the exhaust system. • Inspect the brake hoses... fluid level. • Check the manual transmission fluid level. • Check the coolant level, hoses, and clamps. • Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). • Check the windshield washer solvent and add if required. E S C H E D U L E S • Check all lights...
Owner's Manual
Page 492
... (4X4) models only. X X X X Change rear axle fluid. Inspect brake linings. M 492 SCHEDULE "B" A I N Miles T (Kilometers) E N Change engine oil and engine oil filter at interval A shown or 3 months, whichever comes first. N C Lubricate Front Drive Shaft Fitting (2500/3500, E 4X4). Inspect engine air cleaner filter, replace if necessary. Check spare tire for proper pressure and correct stowage...
... (4X4) models only. X X X X Change rear axle fluid. Inspect brake linings. M 492 SCHEDULE "B" A I N Miles T (Kilometers) E N Change engine oil and engine oil filter at interval A shown or 3 months, whichever comes first. N C Lubricate Front Drive Shaft Fitting (2500/3500, E 4X4). Inspect engine air cleaner filter, replace if necessary. Check spare tire for proper pressure and correct stowage...
Owner's Manual
Page 493
..., 4X4). Check spare tire for proper pressure and correct stowage. Lubricate outer tie rod ends 2500/3500 (4X4) models only. Inspect brake linings. Inspect PCV valve, replace as necessary. ** 18,000 (30 000) X X X X X 21,000 (35 000) X X 24,000 (40 000)... X X X X X 27,000 (45 000) X X 30,000 (50 000) X X X X X X X X X X X A I N T E N A N C E S C H E D U L E S X 8 Check transfer case fluid level (4X4). Inspect engine air cleaner filter, replace if necessary. Change front axle fluid (4X4). SCHEDULE "B" 493 M Miles (Kilometers) Change...
..., 4X4). Check spare tire for proper pressure and correct stowage. Lubricate outer tie rod ends 2500/3500 (4X4) models only. Inspect brake linings. Inspect PCV valve, replace as necessary. ** 18,000 (30 000) X X X X X 21,000 (35 000) X X 24,000 (40 000)... X X X X X 27,000 (45 000) X X 30,000 (50 000) X X X X X X X X X X X A I N T E N A N C E S C H E D U L E S X 8 Check transfer case fluid level (4X4). Inspect engine air cleaner filter, replace if necessary. Change front axle fluid (4X4). SCHEDULE "B" 493 M Miles (Kilometers) Change...
Owner's Manual
Page 494
... correct stowage. Inspect brake linings. M 494 SCHEDULE "B" A I N Miles T (Kilometers) E N Change engine oil and engine oil filter at interval A shown or 3 months, whichever comes first. Inspect engine air cleaner filter, replace if necessary. N C Lubricate Front Drive Shaft Fitting (2500/3500, E 4X4). Lubricate outer tie rod ends 2500/3500 (4X4) models only. X X X X Change front axle fluid (4X4).
... correct stowage. Inspect brake linings. M 494 SCHEDULE "B" A I N Miles T (Kilometers) E N Change engine oil and engine oil filter at interval A shown or 3 months, whichever comes first. Inspect engine air cleaner filter, replace if necessary. N C Lubricate Front Drive Shaft Fitting (2500/3500, E 4X4). Lubricate outer tie rod ends 2500/3500 (4X4) models only. X X X X Change front axle fluid (4X4).
Owner's Manual
Page 495
... and refill transfer case fluid (4X4). Flush and replace engine coolant at interval shown or 3 months, whichever comes first. Change rear axle fluid. Change front axle fluid (4X4). Rotate tires. Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). Lubricate outer tie rod ends 2500/3500 (4X4) models only. Change 6-spd manual transmission fluid...
... and refill transfer case fluid (4X4). Flush and replace engine coolant at interval shown or 3 months, whichever comes first. Change rear axle fluid. Change front axle fluid (4X4). Rotate tires. Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). Lubricate outer tie rod ends 2500/3500 (4X4) models only. Change 6-spd manual transmission fluid...
Owner's Manual
Page 497
... proper pressure and correct stowage. Change front axle fluid (4X4). Inspect brake linings. Lubricate outer tie rod ends 2500/3500 (4X4) models only. SCHEDULE "B" 497 M Miles (Kilometers) Change engine oil and engine oil filter at interval shown or 3 months, whichever comes first. Inspect auto tension drive belt and replace if.../4.7L/5.7L). 63,000 (105 000) X X 66,000 (110 000) X X X X X 69,000 (115 000) X X 72,000 (120 000) X X X X X 75,000 (125 000) X X A I N T E N A N C E S C H E D U L E S X X X X X 8 Inspect engine air cleaner filter, replace if necessary. Rotate tires.
... proper pressure and correct stowage. Change front axle fluid (4X4). Inspect brake linings. Lubricate outer tie rod ends 2500/3500 (4X4) models only. SCHEDULE "B" 497 M Miles (Kilometers) Change engine oil and engine oil filter at interval shown or 3 months, whichever comes first. Inspect auto tension drive belt and replace if.../4.7L/5.7L). 63,000 (105 000) X X 66,000 (110 000) X X X X X 69,000 (115 000) X X 72,000 (120 000) X X X X X 75,000 (125 000) X X A I N T E N A N C E S C H E D U L E S X X X X X 8 Inspect engine air cleaner filter, replace if necessary. Rotate tires.
Owner's Manual
Page 498
N C Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). Lubricate outer tie rod ends 2500/3500 (4X4) models only. Check transfer case fluid level (4X4). Inspect engine air cleaner filter, replace if necessary. M 498 SCHEDULE "B" A I N Miles T (Kilometers) E N Change engine oil and engine oil filter at interval shown or A 3 months, whichever comes first. S C H E D U L E S 78,000 81,000 84...
N C Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). Lubricate outer tie rod ends 2500/3500 (4X4) models only. Check transfer case fluid level (4X4). Inspect engine air cleaner filter, replace if necessary. M 498 SCHEDULE "B" A I N Miles T (Kilometers) E N Change engine oil and engine oil filter at interval shown or A 3 months, whichever comes first. S C H E D U L E S 78,000 81,000 84...
Owner's Manual
Page 499
Check spare tire for proper pressure and correct stowage. Flush and replace engine coolant, if not replaced at interval shown or 3 months, whichever comes first. Inspect brake linings. 93,000 (155 000) X X 96,000 (160 000) X X X X X 99,000 (165 000) X X 102,000 (170 000) X X X X X X A I N T E N A N C E S C H E D U L E S X 8 Rotate tires. SCHEDULE "B" 499 M Miles (Kilometers) Change engine oil and engine oil filter at 60 months. Lubricate outer tie rod ends 2500/3500 (4X4) models only. Lubricate Front Drive Shaft Fitting (2500/3500, 4X4).
Check spare tire for proper pressure and correct stowage. Flush and replace engine coolant, if not replaced at interval shown or 3 months, whichever comes first. Inspect brake linings. 93,000 (155 000) X X 96,000 (160 000) X X X X X 99,000 (165 000) X X 102,000 (170 000) X X X X X X A I N T E N A N C E S C H E D U L E S X 8 Rotate tires. SCHEDULE "B" 499 M Miles (Kilometers) Change engine oil and engine oil filter at 60 months. Lubricate outer tie rod ends 2500/3500 (4X4) models only. Lubricate Front Drive Shaft Fitting (2500/3500, 4X4).
Owner's Manual
Page 500
... models only. Drain and refill transfer case fluid (4X4). X X X X M 500 SCHEDULE "B" A I N Miles T (Kilometers) E N Change engine oil and engine oil filter at inA terval shown or 3 months, whichever comes N first. C E Lubricate Front Drive Shaft Fitting (2500/ S C H E D U L E S 105,000 (175 000) X X 108,000 (180 000) X X X X X 111,000 114,000 117,000 120,000 (185 000...
... models only. Drain and refill transfer case fluid (4X4). X X X X M 500 SCHEDULE "B" A I N Miles T (Kilometers) E N Change engine oil and engine oil filter at inA terval shown or 3 months, whichever comes N first. C E Lubricate Front Drive Shaft Fitting (2500/ S C H E D U L E S 105,000 (175 000) X X 108,000 (180 000) X X X X X 111,000 114,000 117,000 120,000 (185 000...
Owner's Manual
Page 503
... (30 000) [18] X X X 24,000 (40 000) [24] X X X 30,000 (50 000) [30] X X X X X X X X X X X X X X X X X A I N T E N A N C E S C H E D U L E S 8 Check transfer case fluid level (4X4). Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). Check spare tire for proper pressure and correct stowage. Inspect engine air cleaner filter, replace if necessary. Inspect brake linings. Lubricate outer tie rod ends...
... (30 000) [18] X X X 24,000 (40 000) [24] X X X 30,000 (50 000) [30] X X X X X X X X X X X X X X X X X A I N T E N A N C E S C H E D U L E S 8 Check transfer case fluid level (4X4). Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). Check spare tire for proper pressure and correct stowage. Inspect engine air cleaner filter, replace if necessary. Inspect brake linings. Lubricate outer tie rod ends...
Owner's Manual
Page 504
...] X X X 60,000 66,000 (100 000) (110 000) [60] [66] X X X X X X X 8 rect stowage. Inspect engine air cleaner filter, replace if necessary. Lubricate outer tie rod ends 2500/3500 (4X4) models only. Check transfer case fluid level (4X4). Flush and replace engine coolant at 60 months, if not replaced at 102,000 miles (170 000...
...] X X X 60,000 66,000 (100 000) (110 000) [60] [66] X X X X X X X 8 rect stowage. Inspect engine air cleaner filter, replace if necessary. Lubricate outer tie rod ends 2500/3500 (4X4) models only. Check transfer case fluid level (4X4). Flush and replace engine coolant at 60 months, if not replaced at 102,000 miles (170 000...
Owner's Manual
Page 506
... SCHEDULE "A" A I N Miles T (Kilometers) E N [Months] A Change engine oil and engine oil filter. Replace spark plugs. S C H E D U L E S 8 Lubricate outer tie rod ends 2500/3500 (4X4) models only. Inspect brake linings. Inspect PCV valve, replace as necessary...000) [72] [78] [84] [90] [96] X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Check transfer case fluid level (4X4). Inspect engine air cleaner filter, replace if necessary. N C Rotate tires. Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). E Check spare tire for proper pressure and correct stowage.
... SCHEDULE "A" A I N Miles T (Kilometers) E N [Months] A Change engine oil and engine oil filter. Replace spark plugs. S C H E D U L E S 8 Lubricate outer tie rod ends 2500/3500 (4X4) models only. Inspect brake linings. Inspect PCV valve, replace as necessary...000) [72] [78] [84] [90] [96] X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Check transfer case fluid level (4X4). Inspect engine air cleaner filter, replace if necessary. N C Rotate tires. Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). E Check spare tire for proper pressure and correct stowage.
Owner's Manual
Page 507
...] X X X X 120,000 (200 000) [120] X X X X X A I N T E N A N C E S C H E D U L E S X X X X X X X X X 8 Check spare tire for proper pressure and correct stowage. Flush and replace engine coolant, if not replaced at 102,000 miles (170 000 km). Inspect brake linings. SCHEDULE "A" 507 M Miles (Kilometers) [Months] Change... engine oil and engine oil filter. Flush and replace engine coolant at 120 months, if not replaced at 60 months. Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). Lubricate outer tie rod ends 2500/3500 (4X4) models only. Rotate...
...] X X X X 120,000 (200 000) [120] X X X X X A I N T E N A N C E S C H E D U L E S X X X X X X X X X 8 Check spare tire for proper pressure and correct stowage. Flush and replace engine coolant, if not replaced at 102,000 miles (170 000 km). Inspect brake linings. SCHEDULE "A" 507 M Miles (Kilometers) [Months] Change... engine oil and engine oil filter. Flush and replace engine coolant at 120 months, if not replaced at 60 months. Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). Lubricate outer tie rod ends 2500/3500 (4X4) models only. Rotate...
Owner's Manual
Page 527
...Prohibited ...458,459 Noise Emission Warranty ...460 Occupant Restraints ...30,67 Occupant Restraints (1500 Standard and Quad Cab Only) ...30 Occupant Restraints (2500/3500/Mega Cab Only) . . 67 Octane Rating, Gasoline (Fuel) ...356 Odometer ...222,226 Trip ...222,226 Off-Pavement Driving (...Off-Road) ...394 Off-Road Driving (Off-Pavement) ...394 Oil, Engine ...431,485 Capacity ...483 Change Interval ...432 Dipstick ...431 Disposal ...435 Filter ...435,485 Filter Disposal ...435 Identification Logo ...434 Materials Added to...
...Prohibited ...458,459 Noise Emission Warranty ...460 Occupant Restraints ...30,67 Occupant Restraints (1500 Standard and Quad Cab Only) ...30 Occupant Restraints (2500/3500/Mega Cab Only) . . 67 Octane Rating, Gasoline (Fuel) ...356 Odometer ...222,226 Trip ...222,226 Off-Pavement Driving (...Off-Road) ...394 Off-Road Driving (Off-Pavement) ...394 Oil, Engine ...431,485 Capacity ...483 Change Interval ...432 Dipstick ...431 Disposal ...435 Filter ...435,485 Filter Disposal ...435 Identification Logo ...434 Materials Added to...
Owner Manual Diesel
Page 10
...28 ▫ Power Sliding Rear Window-If Equipped ...29 ▫ Sliding Rear Window-If Equipped ...30 ▫ Wind Buffeting ...30 Ⅵ Occupant Restraints (2500/3500/Mega Cab Only) ...30 ▫ Lap/Shoulder Belts ...31 ▫ Adjustable Upper Shoulder Belt Anchorage ...38 ▫ Automatic Locking Restraint (ALR) Mode ... Right Front Passenger Supplemental Restraint System (SRS)-Airbag ...43 ▫ Event Data Recorder (EDR) ...54 ▫ Child Restraint ...55 Ⅵ New Engine Break-In ...69 Ⅵ Safety Tips ...70 ▫ Transporting Passengers ...70 ▫ Lock Your Vehicle ...70
...28 ▫ Power Sliding Rear Window-If Equipped ...29 ▫ Sliding Rear Window-If Equipped ...30 ▫ Wind Buffeting ...30 Ⅵ Occupant Restraints (2500/3500/Mega Cab Only) ...30 ▫ Lap/Shoulder Belts ...31 ▫ Adjustable Upper Shoulder Belt Anchorage ...38 ▫ Automatic Locking Restraint (ALR) Mode ... Right Front Passenger Supplemental Restraint System (SRS)-Airbag ...43 ▫ Event Data Recorder (EDR) ...54 ▫ Child Restraint ...55 Ⅵ New Engine Break-In ...69 Ⅵ Safety Tips ...70 ▫ Transporting Passengers ...70 ▫ Lock Your Vehicle ...70
Owner Manual Diesel
Page 437
Metric 128L 132L 128L 132L 11.4L 12.0 qts. 3. gal. gal. gal. Reverse procedure for installation of bulbs and housing. 7 gal. 26.5L 7 MAINTAINING YOUR VEHICLE 437 2. FLUID CAPACITIES FLUID CAPACITIES Fuel 2500 Shortbed Models 2500 Longbed Models 3500 Shortbed Models 3500 Longbed Models Engine Oil 5.9L Diesel Engine I-6 Cooling System 5.9L Diesel Engine I-6 U.S. 34 35 34 35 gal. Pull bulb straight from the connector.
Metric 128L 132L 128L 132L 11.4L 12.0 qts. 3. gal. gal. gal. Reverse procedure for installation of bulbs and housing. 7 gal. 26.5L 7 MAINTAINING YOUR VEHICLE 437 2. FLUID CAPACITIES FLUID CAPACITIES Fuel 2500 Shortbed Models 2500 Longbed Models 3500 Shortbed Models 3500 Longbed Models Engine Oil 5.9L Diesel Engine I-6 Cooling System 5.9L Diesel Engine I-6 U.S. 34 35 34 35 gal. Pull bulb straight from the connector.
Owner Manual Diesel
Page 444
... H E D U L E S 444 MAINTENANCE SCHEDULES Once a Month • Check tire pressure and look for correct operation. At Each Oil Change • Change the engine oil filter. • Inspect the exhaust system. • Inspect the brake hoses. • Inspect the U-Joints ( if equipped) and front suspension components. • Check ...• Check the coolant level, hoses, and clamps. • Lubricate outer tie rod ends 2500/3500 (4X4) models only. • Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). 8 Replace air cleaner filter element if necessary. • Check all lights and...
... H E D U L E S 444 MAINTENANCE SCHEDULES Once a Month • Check tire pressure and look for correct operation. At Each Oil Change • Change the engine oil filter. • Inspect the exhaust system. • Inspect the brake hoses. • Inspect the U-Joints ( if equipped) and front suspension components. • Check ...• Check the coolant level, hoses, and clamps. • Lubricate outer tie rod ends 2500/3500 (4X4) models only. • Lubricate Front Drive Shaft Fitting (2500/3500, 4X4). 8 Replace air cleaner filter element if necessary. • Check all lights and...
Owner Manual Diesel
Page 446
...750 (30 000) X 8 Check spare tire for blockage. Lubricate outer tie rod ends 2500/3500 (4X4) models only. Inspect water pump weep hole for proper pressure and correct stowage. A Lubricate Front Drive Shaft Fitting (2500/3500, N C 4X4). E Rotate tires. Change rear axle fluid. Inspect and adjust parking... brake if necessary. M 446 SCHEDULE "B" A I N Miles T (Kilometers) E N Change engine oil and engine oil filter. Clean the water in fuel...
...750 (30 000) X 8 Check spare tire for blockage. Lubricate outer tie rod ends 2500/3500 (4X4) models only. Inspect water pump weep hole for proper pressure and correct stowage. A Lubricate Front Drive Shaft Fitting (2500/3500, N C 4X4). E Rotate tires. Change rear axle fluid. Inspect and adjust parking... brake if necessary. M 446 SCHEDULE "B" A I N Miles T (Kilometers) E N Change engine oil and engine oil filter. Clean the water in fuel...
Owner Manual Diesel
Page 447
..., 4X4). Inspect damper. Inspect water pump weep hole for proper pressure and correct stowage. Lubricate outer tie rod ends 2500/3500 (4X4) models only. Inspect drive belt, replace as required. Clean the water in fuel sensor. 22,500 (36 000) X X X X X X 26,250 (42 000) X 30...,000 (48 000) X X X X X X X X X 33,750 (54 000) X 37,500 (60 000) X X X X X A I N T E N A N C E S C H E D U L E S 8 Inspect fan hub. Replace fuel filter element. SCHEDULE "B" 447 M Miles (Kilometers) Change engine oil and engine oil filter. Rotate tires. Check spare tire for blockage.
..., 4X4). Inspect damper. Inspect water pump weep hole for proper pressure and correct stowage. Lubricate outer tie rod ends 2500/3500 (4X4) models only. Inspect drive belt, replace as required. Clean the water in fuel sensor. 22,500 (36 000) X X X X X X 26,250 (42 000) X 30...,000 (48 000) X X X X X X X X X 33,750 (54 000) X 37,500 (60 000) X X X X X A I N T E N A N C E S C H E D U L E S 8 Inspect fan hub. Replace fuel filter element. SCHEDULE "B" 447 M Miles (Kilometers) Change engine oil and engine oil filter. Rotate tires. Check spare tire for blockage.