Honeywell HW7500E Support Question
Honeywell HW7500E Support Question
Find answers below for this question about Honeywell HW7500E - Portable Generator NOT.Need a Honeywell HW7500E manual? We have 1 online manual for this item!
Question posted by n8oo on January 12th, 2013
No Ac Out
running good,brushes look good,nothing hook up just
generator it self ,have no ac, almost new,working
couple days last two years.
Current Answers
Related Honeywell HW7500E Manual Pages
Service Manual - Page 1
Portable Electrical Generator
Service Manual
HW3000/L HW4000/L HW5500/L HW5500E/L HW6200/L HW7000E/L HW7500E/L
Read and Save These Instructions
For technical support and parts, contact your Regional Master Parts Distributor toll-free at 1-877-HWTECHS (498-3247) or visit www.honeywellgenerators.com.
Service Manual - Page 3
... SYSTEM ...9-8 RECOIL STARTER ...9-9 FAN COVER ...9-10 WHEEL, LEG, & HANDLE ASSEMBLY (HW3000/L MODELS 9-11 WHEEL, LEG, & HANDLE ASSEMBLY (ALL MODELS EXCEPT HW3000/L 9-12
INDEX ...10-1
Honeywell Portable Electrical Generator Service Manual
www.honeywellgenerators.com
i
Service Manual - Page 6
...Portable Electrical Generator Service Manual If metal comes into contact with bare hands
at least 6 feet (2 meters) away from this product to power...metal when working with or near the generator or where...power. Battery electrolyte fluid is running. tion is spilled, the area must be performed by misuse or modifica- SAFETY MESSAGES
Electric Shock Hazards
WARNING
Generators produce powerful...
Service Manual - Page 7
... way subjected to , implied warranties of the customer. or (viii) acts of purchase for defects. This limited warranty covers the cost of the portable generator found by Northshore Power Systems; 2: WARRANTIES
NORTHSHORE POWER SYSTEMS CONSUMER LIMITED WARRANTY
Honeywell Portable Generator
LIMITED WARRANTY
Northshore Power Systems, LLC, will be determined at www.honeywellgenerators.com.
Service Manual - Page 8
... that are specified as a problem exists. Northshore Power Systems recommends that the emissions control part shall be hoses, belts, connectors and other emission-related assemblies. Fuel filter (if equipped) and screen E. Switches
WARRANTY PROVISIONS 1. WARRANTIES
NORTHSHORE POWER SYSTEMS EMISSIONS CONTROL WARRANTY
Honeywell Portable Generator
WARRANTY STATEMENT
The U.S.
Service Manual - Page 10
...of-purchase (for a particular purpose) are defective from new stock, or immediately upon installation must be filed under...Power Systems Warranty Service Facility. WARRANTIES
NORTHSHORE POWER SYSTEMS REPLACEMENT PARTS LIMITED WARRANTY
Honeywell Portable Generator
For a period of 90 days from the date of sale or installation of a Northshore Power Systems, LLC supplied part, Northshore Power...
Service Manual - Page 11
... AND WIRING DIAGRAMS
3.1 SPECIFICATIONS
GENERATOR
HW3000 HW3000L
HW4000 HW4000L
HW5500 HW5500E HW5500EL HW5500L
HW6200 HW6200L
HW7000E HW7500E HW7000EL HW7500EL
POWER
Rated [watts] (+/-10%... (Electric Start Models Only)
--
--
101536A
--
101536A 101536A
TABLE 3-1: Honeywell Portable Generator Specifications
* See ENGINE OIL RECOMMENDATIONS, page 7-3 for other engine oil types outside...
Service Manual - Page 18
...HW7500E, & HW7500EL
3-8
FIGURE 3-6: HW7000E, HW7000EL, HW7500E... THERMAL
AC BREAKER 120V 20A
SINGLE POLE THERMAL
AC BREAKER 120V 20A
W
X
W
Y
G DUPLEX 5-20R
G DUPLEX 5-20R
W G
X
LEFT*
Y/G
W G
Y
RIGHT*
*When looking at ...ALTERNATOR
5A FUSE
AUTO PROTECTOR
3A
DUAL POLE MAGNETIC AC BREAKER
240V 30A
Honeywell Portable Electrical Generator Service Manual
OFF
Bu G/W Bl Y/G Bl/W
Bl IG E...
Service Manual - Page 19
... for engine exhaust. If there is currently running (electric start models)
• STOP-Stops generator engine by stopping the flow of electricity from the generator to manually start models); tion. I H F
E
A
B
L M
N
G
C
D
FIGURE 4-1: Honeywell Portable Electrical Generator Controls and Components (HW5500EL Model Illustrated)
A-Power Control Center
Electrical Outlets
• 125VAC...
Service Manual - Page 23
... FLAT RATE SCHEDULE
Operation
ELECTRICAL Alternator Complete Battery Brush Assembly
Charging Coil Assembly Control Panel Assembly
Ignition...
HW5500 HW5500L
(min.)
HW5500E HW5500EL
(min.)
HW6200 HW6200L
(min.)
HW7000E HW7000EL
(min.)
HW7500E HW7500EL
(min.)
120
120
120
120
120
--
30
--
30
30
45
45
45... Portable Electrical Generator Service Manual
www.honeywellgenerators.com
6-1
Service Manual - Page 25
.... Perform service and inspection at every indicated month or operating hour interval, whichever comes first. † Clean more than a year without running, a battery charger may be seriously hurt or killed. DANGER
Using a generator indoors CAN KILL YOU IN MINUTES. This is recommended that this manual.
Only use
Inspect for recommendations applicable to ensure...
Service Manual - Page 27
... if oil level is a major factor affecting engine performance and service life.
Honeywell Portable Electrical Generator Service Manual
FIGURE 7-2: Air Cleaner Cover-Model Numbers Ending in your local or state...Viscosity
NOTE: Dispose of generator operation. If operating generator in good running . 2.
AIR FILTER MAINTENANCE
ENGINE OIL RECOMMENDATIONS
NOTICE
Engine oil is too low....
Service Manual - Page 30
...Portable Electrical Generator Service Manual Using a screwdriver, loosen and remove the spark arrestor clamp (A) screw.
Using a socket wrench with a 7/32" socket, remove
the retaining screw on spark arrestor screen cap (B);
Place generator..., replace
with new screen. „...generator muffler is in good condition, clean using wire
brush and then reinstall. Stop the engine if it is running...
Service Manual - Page 32
...the new battery in the generator ...year without running, a battery charger may be required to recharge the generator battery. Remove spark plug cap.
6.
Loosen and remove nuts on the battery; If the generator is started every three months. Disconnect the red positive (+) battery lead removing the bolt and nut.
7-8
www.honeywellgenerators.com
Honeywell Portable Electrical Generator...
Service Manual - Page 34
...to Reset Breaker
If Cannot Reset, Replace Breaker
Start Engine and Run at No Load
Check Engine Frequency = 61.5 to 63 ...Remove Alternator End Cover
Check Wires and Connections from AVR to Brush Assembly
for Proper Orientation of Wire Connections
If a Connection is ...Present, Replace Electrical Panel
Perform "Alternator Check"
Start Engine and Run at No Load
Check Output Voltage (X to W) of Duplex ...
Service Manual - Page 38
...Replace Electrical Panel
Perform "Alternator Check"
Start Engine and Run at No Load
Check Output Voltage (X to Y) of...Out of Range Replace Voltage Regulator
8-6
www.honeywellgenerators.com
Honeywell Portable Electrical Generator Service Manual W
123-
126V
126V
If Voltage Out of... End Cover
Check Wires and Connections from AVR to Brush Assembly
for Proper Orientation of Wire Connections
If a ...
Service Manual - Page 39
... NEMA 5-20R 120V
See "Specifications" Page For Rated Power, Voltage, & Frequency Specs
Under Load and No Load Conditions
HOUSEHOLD OUTLETS
120 VOLTS AC
POWER CORD or TRANSFER SWITCH
120/240 VOLTS AC
W
XW
Y
G
G
W
X
G
BREAKER
W
...Outlet #2
To Alternator
Fuel Cutout Winding Connector Brown Wires (2)
Honeywell Portable Electrical Generator Service Manual
www.honeywellgenerators.com
8-7
Service Manual - Page 42
... Solenoid Wet Spark Plug = Check Ignition System
Check Spark Plug Gap Plug Condition Good =
Re-Gap Spark Plug Plug Condition Dirty or Worn =
Replace Spark Plug
...in Fuel Check Oil Overfilled Check Worn Piston Rings
Perform Engine Compression Test
Engine Runs Rough
Check Fuel Level
Check Fuel Quality
Confirm Choke in Start Position Check ...
Honeywell Portable Electrical Generator Service Manual
Service Manual - Page 43
POWER CONTROL CENTER
HOUSEHOLD OUTLETS
120 VOLTS AC
120/240 VOLTS AC
C
BREAKER
BREAKER
MASTER BREAKER
A
ENGINE
START
E1
RUN
STOP
ENGINE
RUN
E2 F
STOP
G
Honeywell Portable Electrical Generator Service Manual
www.honeywellgenerators.com
9-1 Electric Start Models
(HW5500E, HW5500EL, HW7000E, HW7000EL, HW7500E, HW7500EL)
• E2 - Manual Start Models
(HW3000, HW3000L, HW4000, ...
Service Manual - Page 46
...
Honeywell Portable Electrical Generator Service Manual Spilled fuel or fuel vapor may ignite. A-FUEL GAGE After reassembly, check float for cracks or damage. Blow with a chain. ft.)
G-FUEL SEDIMENT CUP See CLEANING FUEL SEDIMENT CUP, page 7-5. C-FUEL STRAINER Before reassembly, check fuel strainer is running. Non "L" Models
(HW3000, HW4000, HW5500, HW5500E, HW6200, HW7000E, HW7500E...
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