Craftsman 30084N Support Question
Craftsman 30084N Support Question
Find answers below for this question about Craftsman 30084N - 180 Amp 220 Volt Digital MIG Welder.Need a Craftsman 30084N manual? We have 1 online manual for this item!
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Operation Manual - Page 1
Visit the Craftsman web page: www.sears.com/craftsman Operator's Manual
OM-194 199E
April 2001
210 AMP
MIG WELDER
Model No. 117.205710
CAUTION:
Before using welder, read this manual and follow all its Safety Rules and Operating Instructions.
w Safety Rules w Installation w Operation w Maintenance w Parts w Español
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Operation Manual - Page 2
...retain with your personal records. For one year from the date of purchase, when the welder is in use in material or workmanship, Sears will repair or replace the welding gun ... AVAILABLE BY SIMPLY CONTACTING THE NEAREST SEARS SERVICE CENTER. Warranty On Welding Gun or Cables, Welder, and Welder's Transformer
Effective January 1, 2000
Full One Year Warranty for Craftsman Welding Gun or Cables. ...
Operation Manual - Page 3
... 4-1. Troubleshooting 18 SECTION 5 - Gun Movement During Welding 24 6-6. Troubleshooting - Troubleshooting - Troubleshooting - Burn-Through 27 6-14. Common MIG Shielding Gases 28 SECTION 7 - READ BEFORE USING 1
1-1. Principal Safety Standards 3 1-5. Volt-Ampere Curves 5 2-3. Installing Wire Spool And Adjusting Hub Tension 9 2-10. Routine Maintenance 15 4-2. Typical...
Operation Manual - Page 4
... as near degreasing, cleaning, or spraying operations. Means "Note";
SIGNIFICANT DC VOLTAGE exists after removal of the arc can be hazardous to avoid the hazard. D Read the Material Safety Data Sheets (MSDSs) and the
manufacturer's instructions for the welding process. Be sure the breathing air is a danger of symbols means Warning...
Operation Manual - Page 5
... as close to the welding area as practical to thaw frozen pipes. D Do not use welder to prevent welding current from the weld. D Wear oil-free protective garments such as tanks,...burn eyes and skin. Since gas cylinders are properly prepared according to protect your welding helmet. D Read and follow instructions on gun or
torch.
ARC RAYS can explode. Sparks can cause sparks, explosion, ...
Operation Manual - Page 6
... equipment such as computers and computer-driven equipment such as on grounded wrist strap BEFORE handling boards or parts.
D Keep away from American Welding Society, 550 N.W.
D Do not point.... D Do not block or filter airflow to do so.
D Electromagnetic energy can damage PC boards. Code for Welding and Cutting of interference. D Reduce current or reduce duty cycle before
starting...
Operation Manual - Page 8
SB-180 824 Volt-Ampere Curves
Volt-ampere curves show minimum and maximum voltage and amperage output capabilities of other settings fall between curves shown. Curves of unit. INSTALLATION
2-1. OM-194 199 Page 5
va_curve1 4/95 - SECTION 2 -
Specifications
Rated Welding Output
Amperage Range
150 A @ 23 Volts DC, 60% Duty Cycle
30 - 185
Maximum Open-Circuit Voltage...
Operation Manual - Page 10
... (Customer Supplied)
9 O-Ring (Customer Supplied)
Install adapter with boot.
4 Hardware 5 Work Clamp
Route cable through clamp handle and secure as shown. Installing Gas Supply
Tools Needed: 5/8, 1-1/8 in 4
7 5
6
Tools Needed: 1/2, 3/4 in
ST-801 566-A
OR 8
1 2
3
Argon Gas 1 2 3
9 CO2 Gas
Obtain gas cylinder and chain to running gear, wall, or other stationary support so...
Operation Manual - Page 12
Fold
sleeving over end of S1.
Reinstall wrapper.
4
Tools Needed: 3/8, 7/16 in place. Changing Input Voltage
2 3
When a slight force is needed to turn spool, tension is set for 230 volts.
1 Transformer T1
2 Rear Of Power Switch S1 3 Lead Marked 230 Volt And
Fan Motor Lead
Disconnect 230 volt lead and fan motor lead from factory...
Operation Manual - Page 13
... In AWG/Kcmil
10
10
Reference: 1999 National Electrical Code (NEC)
1 Choose a circuit breaker with time-current curves comparable to and including 60 amp), and UL class "H" ( 65 amp and
above).
see NEC Article 511 or CEC
L1
Section 20. no intentional delay) fuses are UL class "K5" (up to a Time Delay...
Operation Manual - Page 17
... Controls
Controls For Standard Units
1 Wire Speed Control
Use control to select a wire feed speed. Do not switch under load.
3 Power Switch
1
2
3
Ref. SECTION 3 - ST-180 930
OM-194 199 Page 14 OPERATION
3-1.
Operation Manual - Page 23
... cables before welding on a vehicle. Shielding Gas
Wire Feeder/ Gas Power Source
Gun
Work Clamp Workpiece
light mig 5/967 / Ref. 801 909 / 801 570-B
OM-194 199 Page 20 MIG WELDING (GMAW) GUIDELINES
6-1. SECTION 6 -
Typical MIG Process Connections
Regulator/ Flowmeter
Y Weld current can damage electronic parts in vehicles. Place work clamp as close...
Operation Manual - Page 24
....125 in
.035 in
Wire Size
.023 in .030 in .035 in
Amperage Range
30 - 90 A 40 - 145 A 50 - 180 A
Wire Size
.023 in .030 in .035 in
Recommendation
3.5 in per ampere 2 in per ampere 1.6 in material thickness
ipm = inch.... Material and wire type, joint design, fitup, position, shielding gas, etc. Typical MIG Process Control Settings
NOTE
These settings are guidelines only. ST-801 865
Operation Manual - Page 31
Common MIG Shielding Gases
This is a general chart for common gases and where they are used shielding gases are listed in the following table. Gas
Argon Argon + ...
Operation Manual - Page 32
SECTION 7 - may be purchased locally.
11 12
13 14
15 16 17
18 19 20
21
10 9 8
7
6
+ -
5
38 22
4 (Fig.7-2)
23 25 26 27 39
24
37
3
43 32 33
42
31 30 41
29 40 28
36
12
35 34
9
OM-194 199 Page 29
Figure 7-1. Main Assembly
801 572-C
PARTS LIST-Welder Model No. 117.205710
. * Standard hardware item -
Operation Manual - Page 33
.... . . 43 NUT, 312-18 .56 hex stl 2
*Standard hardware item - Parts List-Welder Model No. 117.205710
Item Dia. Main Assembly
. . . 1 089 899 . . RECTIFIER .../FLOWMETER, 10-50 cfh 1 144 108 . . HANDLE, switch 1 . . . 30 057 357 . .
To maintain the factory original performance of 1 180 920 . . . . Part
No. BRACKET RECTIFIER 1 191 375 . . . . PLG1 . . . 181 072 . . BASE 1 . . ....
Operation Manual - Page 34
... .90 wire x 2.500 1 . . . 7 186 435 . .
Baffle, Center w/Components (Fig 7-1 Item 4)
Quantity
. . . 1 058 427 . . WASHER, brake plastic 1 . . . 9 180 915 . .
BAFFLE, center 1 . . . 10 . . . . . SCREW, .010-32 x .50 hex hd-slt S 8
OM-194 199 Page 31 Parts List-Welder Model No. 117.205710
. * Standard hardware item - Center Baffle w/Components
ST-801 631-D
Item Dia. WASHER...
Operation Manual - Page 35
.... . . 18 . . . . . CIRCUIT BREAKER, man reset 5A 250V 1 . . . 25 097 421 . . BRACKET, consumable/tool tray 1 202 449 . . PLATE, switch 1
*Standard hardware item - OM-194 199 Page 32
REEL SUPPORT 1 . . . 17 057 ... No. 8/10 panel hole 4 . . . 16 180 927 . . CONTACTOR, def prp 40A 3P 1 . . . 21 . . . .
Parts List-Welder Model No. 117.205710
Item Dia. To maintain the factory...
Operation Manual - Page 36
...194 011 . . NUT, jam 1
. . . 11 . . . . . 169 737 . . Parts List-Welder Model No. 117.205710
8
1
2
35
9
10
11 17
12
15 16
13
14 9 11 12
800 792...O-RING, .187 ID x .103CS rbr 1
. . . 17 . . . . . 196 255 . .
STRAIN RELIEF, cable 2
. . . 13 . . . . . 180 433 . . O-RING, .500 ID x .103CS rbr 2 . . . 15 . . . ♦194 010 . .
TIP, contact scr .030 wire x 1.125 . . ....
Operation Manual - Page 37
...
Quantity
Figure 7-4. HOUSING, motor drive 1 . . . 3 198 789 . . OM-194 199 Page 34 KNOB, adjustment tension 1 . . . 5 090 415 . . . . MOTOR, gear 24VDC 1 . . . 2 180 929 . . LEVER, pressure roll 1 . . . 12 151 828 . . . .
Parts List-Welder Model No. 117.205710
Item
Part
No. HOUSING, wire drive 1 . . . 10 090 443 . . . . ROLL, drive V groove .023-.035 1 . . . 16 058 549...
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