User Guide
Page 232
...at www.xerox.com/office/ c2424support. The system stops printing and displays an error message when the maintenance kit needs replacement. Maintenance Replacing the Maintenance Kit The orange maintenance kit (labeled A) contains a maintenance roller that the maintenance kit is nearing the end of the imagining drum clean and ... kit when the control panel displays a message telling you that keeps the surface of its life. Open the side door. 2424-035 WorkCentre® C2424 Copier-Printer 7-39 Videos are located on the User Documentation CD-ROM and at www.xerox.com/office/c2424supplies.
...at www.xerox.com/office/ c2424support. The system stops printing and displays an error message when the maintenance kit needs replacement. Maintenance Replacing the Maintenance Kit The orange maintenance kit (labeled A) contains a maintenance roller that the maintenance kit is nearing the end of the imagining drum clean and ... kit when the control panel displays a message telling you that keeps the surface of its life. Open the side door. 2424-035 WorkCentre® C2424 Copier-Printer 7-39 Videos are located on the User Documentation CD-ROM and at www.xerox.com/office/c2424supplies.
User Guide Section 7: Maintenance
Page 9
... its life. Do not touch the hot surfaces! To order a new maintenance kit, contact your local reseller or visit the Xerox web site at www.xerox.com/office/ c2424support. Caution The system's interior may be hot. Maintenance Replacing the Maintenance Kit The orange maintenance kit (labeled ...the maintenance kit is nearing the end of the imagining drum clean and oiled. The system stops printing and displays an error message when the maintenance kit needs replacement. Open the side door. 2424-035 WorkCentre® C2424 Copier-Printer 7-39 Videos are included with instructions for ...
... its life. Do not touch the hot surfaces! To order a new maintenance kit, contact your local reseller or visit the Xerox web site at www.xerox.com/office/ c2424support. Caution The system's interior may be hot. Maintenance Replacing the Maintenance Kit The orange maintenance kit (labeled ...the maintenance kit is nearing the end of the imagining drum clean and oiled. The system stops printing and displays an error message when the maintenance kit needs replacement. Open the side door. 2424-035 WorkCentre® C2424 Copier-Printer 7-39 Videos are included with instructions for ...
User Guide Section 7: Troubleshooting
Page 39
...an error message when the maintenance kit needs replacement. Open the side door. 2424-035 WorkCentre® C2424 Copier-Printer 7-39 Maintenance Replacing the Maintenance Kit The orange maintenance kit (labeled A) contains... a maintenance roller that the maintenance kit is nearing the end of the imagining drum clean and ...kit, contact your local reseller or visit the Xerox web site at www.xerox.com/office/ c2424support. Videos are located on the User Documentation CD-ROM and at...
...an error message when the maintenance kit needs replacement. Open the side door. 2424-035 WorkCentre® C2424 Copier-Printer 7-39 Maintenance Replacing the Maintenance Kit The orange maintenance kit (labeled A) contains... a maintenance roller that the maintenance kit is nearing the end of the imagining drum clean and ...kit, contact your local reseller or visit the Xerox web site at www.xerox.com/office/ c2424support. Videos are located on the User Documentation CD-ROM and at...
Service Manual
Page 18
... 19,0XX.xx Errors - Mechanical Initialization Jam 3-34 33,0XX.xx Errors - Printhead NVRAM Faults 3-35 xiv WorkCentre C2424 Copier-Printer IPC Program Faults 3-10 4,0XX.4x Errors - Ink Loader Faults 3-22 11,0XX.xx Errors - Y-Axis Sub-System Fault 3-14 6,0XX.4x Errors - Tray...Solenoids, and Drive 2-22 Process Drive 2-23 Media Path Drive 2-24 The Print Process 2-25 Drum Preparation 2-26 Ink Loader 2-27 Printhead 2-28 Drum Assembly 2-34 Transfix System 2-36 Drum Maintenance System 2-37 Purge System 2-38 Transfixing and Exiting 2-40 Transfix and Print Speeds 2-44 ...
... 19,0XX.xx Errors - Mechanical Initialization Jam 3-34 33,0XX.xx Errors - Printhead NVRAM Faults 3-35 xiv WorkCentre C2424 Copier-Printer IPC Program Faults 3-10 4,0XX.4x Errors - Ink Loader Faults 3-22 11,0XX.xx Errors - Y-Axis Sub-System Fault 3-14 6,0XX.4x Errors - Tray...Solenoids, and Drive 2-22 Process Drive 2-23 Media Path Drive 2-24 The Print Process 2-25 Drum Preparation 2-26 Ink Loader 2-27 Printhead 2-28 Drum Assembly 2-34 Transfix System 2-36 Drum Maintenance System 2-37 Purge System 2-38 Transfixing and Exiting 2-40 Transfix and Print Speeds 2-44 ...
Service Manual
Page 19
PEST Faults 3-37 39,0XX.xx Errors - Drum Maintenance Faults 3-36 37,0XX.xx Errors - Document Feeder / Scanner Unit Faults . . . . 3-46 3-Digit Jam Codes 3-49 Jam Code Definition Table 3-50 4 General Troubleshooting Introduction 4-2 ... / Activators Menu 4-15 Check Shafts Menu 4-18 Check Fans Menu 4-24 Check Heaters Menu 4-25 Check Paper Path Menu 4-27 Check Drive Menu 4-35 Check Drum Menu 4-40 Check Motors Menu 4-45 Check Misc Menu 4-48 System Power-Up Sequence 4-54 Mechanical Initialization of the Print Engine 4-55 Head Cleaning Cycle...
PEST Faults 3-37 39,0XX.xx Errors - Drum Maintenance Faults 3-36 37,0XX.xx Errors - Document Feeder / Scanner Unit Faults . . . . 3-46 3-Digit Jam Codes 3-49 Jam Code Definition Table 3-50 4 General Troubleshooting Introduction 4-2 ... / Activators Menu 4-15 Check Shafts Menu 4-18 Check Fans Menu 4-24 Check Heaters Menu 4-25 Check Paper Path Menu 4-27 Check Drive Menu 4-35 Check Drum Menu 4-40 Check Motors Menu 4-45 Check Misc Menu 4-48 System Power-Up Sequence 4-54 Mechanical Initialization of the Print Engine 4-55 Head Cleaning Cycle...
Service Manual
Page 21
White Stripes (Pinstripes 5-32 Wrinkling 5-33 Image is Offset or Cut-Off 5-34 Poor Ink Adhesion, Poor Image Durability 5-34 Analyzing Service Test Prints 5-35 Test Print Examples 5-35 6 Adjustments and Calibrations... Maintenance Inspection 7-2 System Self-Maintenance 7-3 Printhead Maintenance Cycle (Eliminate Light Stripes 7-3 Paper Preheater Cleaning (Remove Print Smears 7-4 Transfix Roller Oiling 7-4 Drum Cleaning - Chase Page 7-4 Service Cleaning and Maintenance Procedures 7-5 Cleaning for Print-Quality Problems 7-6 Media Jams and Paper Pick Cleaning Procedures 7-7 Pick Roller...
White Stripes (Pinstripes 5-32 Wrinkling 5-33 Image is Offset or Cut-Off 5-34 Poor Ink Adhesion, Poor Image Durability 5-34 Analyzing Service Test Prints 5-35 Test Print Examples 5-35 6 Adjustments and Calibrations... Maintenance Inspection 7-2 System Self-Maintenance 7-3 Printhead Maintenance Cycle (Eliminate Light Stripes 7-3 Paper Preheater Cleaning (Remove Print Smears 7-4 Transfix Roller Oiling 7-4 Drum Cleaning - Chase Page 7-4 Service Cleaning and Maintenance Procedures 7-5 Cleaning for Print-Quality Problems 7-6 Media Jams and Paper Pick Cleaning Procedures 7-7 Pick Roller...
Service Manual
Page 22
... 8-8 Output Paper Tray Assembly 8-8 Front Door / Tray 1 Assembly 8-10 Right and Left Side Covers 8-11 Rear Cover and EMI Shield 8-12 Imaging 8-13 Ink Loader Assembly 8-13 Y-Axis Drum Belt, Y-Axis Tension Spring, and Y-Axis Motor Assembly 8-14 Printhead Assembly, Right and Left Printhead Restraints . . . . . 8-16 X-Axis Bias Spring 8-23 ... Scanner Power Supply 8-59 Exit Module (MEP) Board 8-60 Electronics Module 8-61 Back Frame and Printer Stabilizer 8-63 Wave Amp Board 8-65 I/O Board 8-66 Drum Heater Relay Board 8-67 NVRAM Replacement 8-68 xviii WorkCentre C2424 Copier-Printer
... 8-8 Output Paper Tray Assembly 8-8 Front Door / Tray 1 Assembly 8-10 Right and Left Side Covers 8-11 Rear Cover and EMI Shield 8-12 Imaging 8-13 Ink Loader Assembly 8-13 Y-Axis Drum Belt, Y-Axis Tension Spring, and Y-Axis Motor Assembly 8-14 Printhead Assembly, Right and Left Printhead Restraints . . . . . 8-16 X-Axis Bias Spring 8-23 ... Scanner Power Supply 8-59 Exit Module (MEP) Board 8-60 Electronics Module 8-61 Back Frame and Printer Stabilizer 8-63 Wave Amp Board 8-65 I/O Board 8-66 Drum Heater Relay Board 8-67 NVRAM Replacement 8-68 xviii WorkCentre C2424 Copier-Printer
Service Manual
Page 55
...produce the image on the underside of the wave amp with regard to the drive algorithm to the printhead control board (located on the drum. One of the main board. The main board provides support for the stack full sensor, cover open sensor, exit module elevator carriage,...module (MEP) board. The imaging process is split into two paths. Imaging data is replaced as Intelligent Ready and standby functions. Note The WorkCentre C2424 system does not support a parallel connection. The electronics module is received from sensors for driving the jet stacks (discussed later in the IOT....
...produce the image on the underside of the wave amp with regard to the drive algorithm to the printhead control board (located on the drum. One of the main board. The main board provides support for the stack full sensor, cover open sensor, exit module elevator carriage,...module (MEP) board. The imaging process is split into two paths. Imaging data is replaced as Intelligent Ready and standby functions. Note The WorkCentre C2424 system does not support a parallel connection. The electronics module is received from sensors for driving the jet stacks (discussed later in the IOT....
Service Manual
Page 57
... main board also has regulators providing + 5 V, + 2.5 V, and + 1.8 V. A thermal fuse opens in the printer. Additional thermal fuses are used directly or regulated to other voltages. The drum and the paper preheater thermal fuses are present. The power switch does not disconnect power from the printer. The power control board regulates +/- 15 V to... + 3.3 V in the DC section. The power switch signals the supply and the printer logic to begin a shutdown sequence. AC line voltages are located on the ink melting elements.
... main board also has regulators providing + 5 V, + 2.5 V, and + 1.8 V. A thermal fuse opens in the printer. Additional thermal fuses are used directly or regulated to other voltages. The drum and the paper preheater thermal fuses are present. The power switch does not disconnect power from the printer. The power control board regulates +/- 15 V to... + 3.3 V in the DC section. The power switch signals the supply and the printer logic to begin a shutdown sequence. AC line voltages are located on the ink melting elements.
Service Manual
Page 59
... made up of nine major subsystems: ■ The Process Drive ■ The Media Path Drive ■ The Ink Loader ■ The Printhead ■ The Drum Maintenance System ■ The Preheat and Deskew System ■ The Drum Assembly and Transfix System ■ The Exit Module or Media Exit Path (MEP) ■ The Purge System...
... made up of nine major subsystems: ■ The Process Drive ■ The Media Path Drive ■ The Ink Loader ■ The Printhead ■ The Drum Maintenance System ■ The Preheat and Deskew System ■ The Drum Assembly and Transfix System ■ The Exit Module or Media Exit Path (MEP) ■ The Purge System...
Service Manual
Page 60
Sub-Assemblies of the IOT Exit Module Drum Printhead Transfix System Ink Loader Duplex Print Path Paper Preheater (and Deskew) Drum Maintenance Kit Ink Waste Tray Wiper Assembly Paper/Media Tray s2424-008 2-16 WorkCentre C2424 Service Manual
Sub-Assemblies of the IOT Exit Module Drum Printhead Transfix System Ink Loader Duplex Print Path Paper Preheater (and Deskew) Drum Maintenance Kit Ink Waste Tray Wiper Assembly Paper/Media Tray s2424-008 2-16 WorkCentre C2424 Service Manual
Service Manual
Page 61
The Ink Loader: Melts the solid ink as a "mirror" image on the exit module. The printhead includes 1236 interleaved jets (309 of warmed media feeds from the drum to remove any debris or air bubbles that transmits torque to create an image. The Drum Assembly and Transfix System: Form the key portion... transport control of the media, lifting it from sticking to the drum's surface and facilitates its own firmware, for proper handling of the IOT. The Media Path Drive: The gearbox and motor assembly controls each primary color) to provide the ability to electronically turn off a weak or ...
The Ink Loader: Melts the solid ink as a "mirror" image on the exit module. The printhead includes 1236 interleaved jets (309 of warmed media feeds from the drum to remove any debris or air bubbles that transmits torque to create an image. The Drum Assembly and Transfix System: Form the key portion... transport control of the media, lifting it from sticking to the drum's surface and facilitates its own firmware, for proper handling of the IOT. The Media Path Drive: The gearbox and motor assembly controls each primary color) to provide the ability to electronically turn off a weak or ...
Service Manual
Page 67
...lower gears. Since the system is open loop system that transmits torque to two main camshaft assemblies. Operation of the transfix and drum maintenance system is controlled by the rotational direction of Operation s2424-030 2-23 Process Drive Swing Gear Theory of the motor. ...positions during installation, the printer does not function properly. One camshaft assembly controls the transfix roller loading, and the other controls the drum maintenance system and printhead tilt system. The process drive gearbox is out of home during the printing process. If either the gearbox...
...lower gears. Since the system is open loop system that transmits torque to two main camshaft assemblies. Operation of the transfix and drum maintenance system is controlled by the rotational direction of Operation s2424-030 2-23 Process Drive Swing Gear Theory of the motor. ...positions during installation, the printer does not function properly. One camshaft assembly controls the transfix roller loading, and the other controls the drum maintenance system and printhead tilt system. The process drive gearbox is out of home during the printing process. If either the gearbox...
Service Manual
Page 69
... of Operation 2-25 it senses the drive system slowing down, and fingers caught in this section: ■ Drum Preparation ■ Printing ■ Ink Loader ■ Printhead ■ Drum Assembly ■ Transfix System ■ Purge System ■ Transfix and Exiting Warning Keep your fingers away from...system and is added from the Y-Axis drum rotation drive system; the motor speeds up to their operating temperatures and the ink levels in the ink reservoirs are described in the belts and gears can be severely injured. Ink is inherently dangerous; Theory of the following ...
... of Operation 2-25 it senses the drive system slowing down, and fingers caught in this section: ■ Drum Preparation ■ Printing ■ Ink Loader ■ Printhead ■ Drum Assembly ■ Transfix System ■ Purge System ■ Transfix and Exiting Warning Keep your fingers away from...system and is added from the Y-Axis drum rotation drive system; the motor speeds up to their operating temperatures and the ink levels in the ink reservoirs are described in the belts and gears can be severely injured. Ink is inherently dangerous; Theory of the following ...
Service Manual
Page 70
...interlacing each jet lays down 309 parallel bands of ink. When printing, the printer performs a "six-jet interlace," in which varies from eight to complete the image on the drum. In some test prints, the printhead moves to the drum. The cams on the ends of the camshaft push...jet lays down one pixel column for each drum rotation, which each jet with the drum. As the jets fire, the printhead moves from an individual jet. 2-26 WorkCentre C2424 Service Manual First the drum is rotated against the drum. The drum is rotated. As the drum reaches the correct speed, the jets begin ...
...interlacing each jet lays down 309 parallel bands of ink. When printing, the printer performs a "six-jet interlace," in which varies from eight to complete the image on the drum. In some test prints, the printhead moves to the drum. The cams on the ends of the camshaft push...jet lays down one pixel column for each drum rotation, which each jet with the drum. As the jets fire, the printhead moves from an individual jet. 2-26 WorkCentre C2424 Service Manual First the drum is rotated against the drum. The drum is rotated. As the drum reaches the correct speed, the jets begin ...
Service Manual
Page 72
Reservoir Drum Printhead Head Driver Board Purge Tube Jet Stack s2424-032 2-28 WorkCentre C2424 Service Manual The printhead provides one size ink drop that it uses for each primary color), with a horizontal motion of the drum. Printhead The printhead is the heart of the printer, spanning nearly the length of slightly less than 5 mm (0.2 inches), the printhead can print the entire image on the rotating drum. Using its 1236 jet nozzles (309 jets for all print-quality modes.
Reservoir Drum Printhead Head Driver Board Purge Tube Jet Stack s2424-032 2-28 WorkCentre C2424 Service Manual The printhead provides one size ink drop that it uses for each primary color), with a horizontal motion of the drum. Printhead The printhead is the heart of the printer, spanning nearly the length of slightly less than 5 mm (0.2 inches), the printhead can print the entire image on the rotating drum. Using its 1236 jet nozzles (309 jets for all print-quality modes.
Service Manual
Page 74
..., the X-Axis system drives the printhead in the reservoir and the jet array maintain the ink at a temperature of the drum. The reservoir supplies the molten ink to the printhead's left printer frame for printing. Heaters in an open-loop. X-Axis ...Drum s2424-034 X-Axis or lateral movement of the printhead is bonded to the X-Axis shaft, moves laterally across the surface of about 140o C for a few seconds, and then reversed a set distance. The printhead is driven against the left shaft, and provides a preloaded tension so the printhead moves smoothly. 2-30 WorkCentre C2424...
..., the X-Axis system drives the printhead in the reservoir and the jet array maintain the ink at a temperature of the drum. The reservoir supplies the molten ink to the printhead's left printer frame for printing. Heaters in an open-loop. X-Axis ...Drum s2424-034 X-Axis or lateral movement of the printhead is bonded to the X-Axis shaft, moves laterally across the surface of about 140o C for a few seconds, and then reversed a set distance. The printhead is driven against the left shaft, and provides a preloaded tension so the printhead moves smoothly. 2-30 WorkCentre C2424...
Service Manual
Page 75
...motion when the printhead is locked in the start wipe printhead position, and also allow the printhead locks to -drum buttons define the space between the jet stack and the drum. The printhead is forward and resting against the right and left head restraints that holds the printhead back in ... are resting against the right and left side frame. The tilt cam tilts the head into the lock position and limit forward motion toward the drum. The cam has five special features and associated functions: 1. This frees the process drive to engage the printhead tilt drive train. 3. When the ...
...motion when the printhead is locked in the start wipe printhead position, and also allow the printhead locks to -drum buttons define the space between the jet stack and the drum. The printhead is forward and resting against the right and left head restraints that holds the printhead back in ... are resting against the right and left side frame. The tilt cam tilts the head into the lock position and limit forward motion toward the drum. The cam has five special features and associated functions: 1. This frees the process drive to engage the printhead tilt drive train. 3. When the ...
Service Manual
Page 76
...the latching mechanism and frame align, the printhead is in the print position and the tilt gear disengages from the process drive. 2-32 WorkCentre C2424 Service Manual When the arrows on the frame indicate when the printhead is in print position. The cam's latching mechanism also holds the ... process drive is released. A leaf spring applies constant pressure to engage the gear when the latching mechanism is activated, it drives the drum maintenance camshaft to be inactive in place. The cam is visible, outside the frame. the rest is combined with a missing tooth gear...
...the latching mechanism and frame align, the printhead is in the print position and the tilt gear disengages from the process drive. 2-32 WorkCentre C2424 Service Manual When the arrows on the frame indicate when the printhead is in print position. The cam's latching mechanism also holds the ... process drive is released. A leaf spring applies constant pressure to engage the gear when the latching mechanism is activated, it drives the drum maintenance camshaft to be inactive in place. The cam is visible, outside the frame. the rest is combined with a missing tooth gear...
Service Manual
Page 77
... drives the gears to be tilted back away from the left side of Operation 2-33 As viewed from the drum. This creates room for the wiper to the tilt compound gear train. The drum maintenance camshaft drives the gear train to tilt the printhead. The latching mechanism is actuated by the return...
... drives the gears to be tilted back away from the left side of Operation 2-33 As viewed from the drum. This creates room for the wiper to the tilt compound gear train. The drum maintenance camshaft drives the gear train to tilt the printhead. The latching mechanism is actuated by the return...
