User Manual
Page 2
...all movement on it, do not mow it cannot contact spark plug. GENERAL OPERATION • • • Read, understand, and follow all parts to come to occur. Material may ricochet back toward anyone enters the area. • • Never carry passengers. • Do not mow in... a hill in severe injury or death. Stop machine if anyone . Wash hands after handling. II. Tall grass can touch hot exhaust / engine parts and burn. Choose a low ground speed so that are involved in a large percentage of grass , leaves or other safety devices in speed or ...
...all movement on it, do not mow it cannot contact spark plug. GENERAL OPERATION • • • Read, understand, and follow all parts to come to occur. Material may ricochet back toward anyone enters the area. • • Never carry passengers. • Do not mow in... a hill in severe injury or death. Stop machine if anyone . Wash hands after handling. II. Tall grass can touch hot exhaust / engine parts and burn. Choose a low ground speed so that are involved in a large percentage of grass , leaves or other safety devices in speed or ...
User Manual
Page 3
... container opening at the hitch point. • Follow the manufacturer's recommendation for weight limits for small children. • Never carry children, even with manufacturer's recommended parts, when necessary. • Mower blades are often attracted to cool before operating. If this is not alert to be run over or backed over by...
... container opening at the hitch point. • Follow the manufacturer's recommendation for weight limits for small children. • Never carry children, even with manufacturer's recommended parts, when necessary. • Mower blades are often attracted to cool before operating. If this is not alert to be run over or backed over by...
User Manual
Page 4
... you the best possible dependability and performance. The instructions will enable you cannot easily remedy, please contact your nearest authorized service center/department (See REPAIR PARTS section of the California Public Resources Code). Always observe the "SAFETY RULES". A spark arrester for and using your purchase of this tractor. If a spark arrester...
... you the best possible dependability and performance. The instructions will enable you cannot easily remedy, please contact your nearest authorized service center/department (See REPAIR PARTS section of the California Public Resources Code). Always observe the "SAFETY RULES". A spark arrester for and using your purchase of this tractor. If a spark arrester...
User Manual
Page 5
UNASSEMBLED PARTS Steering Steering Wheel Steering Wheel Adapter Steering Wheel Insert Steering Extension Shaft Steering Boot Seat (1) Bolt (1) Large Flat Washer (1) Lock Washer (1) Seat Keys (1) Lock Washer (1) Large Flat Washer (1) Bolt Slope Sheet Key(s) (1) Oil Drain Tube For Future Use 5
UNASSEMBLED PARTS Steering Steering Wheel Steering Wheel Adapter Steering Wheel Insert Steering Extension Shaft Steering Boot Seat (1) Bolt (1) Large Flat Washer (1) Lock Washer (1) Seat Keys (1) Lock Washer (1) Large Flat Washer (1) Bolt Slope Sheet Key(s) (1) Oil Drain Tube For Future Use 5
User Manual
Page 6
...NOTE: If this battery is located between terminals) charge battery for minimum of one hour at the factory with exception of those parts left unassembled for shipping purposes. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. IMPORTANT: CHECK FOR AND REMOVE...STEERING SHAFT EXTENSION SHAFT 02819 02602 Fig. 1 Fig. 2 6 To ensure safe and proper operation of your tractor all accessible loose parts and parts cartons from steering wheel and slide adapter onto steering shaft extension. • Position steering wheel so cross bars are horizontal (left hand...
...NOTE: If this battery is located between terminals) charge battery for minimum of one hour at the factory with exception of those parts left unassembled for shipping purposes. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. IMPORTANT: CHECK FOR AND REMOVE...STEERING SHAFT EXTENSION SHAFT 02819 02602 Fig. 1 Fig. 2 6 To ensure safe and proper operation of your tractor all accessible loose parts and parts cartons from steering wheel and slide adapter onto steering shaft extension. • Position steering wheel so cross bars are horizontal (left hand...
User Manual
Page 7
... pan. • Push down . • Get off the skid. PLEASE REVIEW THE FOLLOWING CHECKLIST: ✓ All assembly instructions have been completed. ✓ No remaining loose parts in carton. ✓ Battery is properly prepared and charged. ✓ Seat is filled with fresh, clean, regular unleaded gasoline. ✓ Become familiar with the instructions...
... pan. • Push down . • Get off the skid. PLEASE REVIEW THE FOLLOWING CHECKLIST: ✓ All assembly instructions have been completed. ✓ No remaining loose parts in carton. ✓ Battery is properly prepared and charged. ✓ Seat is filled with fresh, clean, regular unleaded gasoline. ✓ Become familiar with the instructions...
User Manual
Page 14
.... • The attachment clutch should NOT shut off the engine. Disconnect BLACK battery cable first then RED battery cable and remove battery from your local parts dealer. Reinstall battery (See "REPLACING BATTERY" in the Service and Adjustments section of this manual). BRAKE OPERATION If tractor requires more than five (5) feet to...
.... • The attachment clutch should NOT shut off the engine. Disconnect BLACK battery cable first then RED battery cable and remove battery from your local parts dealer. Reinstall battery (See "REPLACING BATTERY" in the Service and Adjustments section of this manual). BRAKE OPERATION If tractor requires more than five (5) feet to...
User Manual
Page 16
... remove clutch spring off pulley bolt. • Remove large retainer spring, slide collar off and push housing guide out of tires for proper PSI). moving parts have completely stopped. • Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with small retainer spring. •...
... remove clutch spring off pulley bolt. • Remove large retainer spring, slide collar off and push housing guide out of tires for proper PSI). moving parts have completely stopped. • Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with small retainer spring. •...
User Manual
Page 18
... pulley grooves and inside all belt guides and keepers. • Remove belt from stationary idler and clutching idler. • Remove belt downward from your local parts dealer. ENGINE PULLEY CLUTCHING IDLER STATIONARY IDLER CENTER SPAN KEEPER TRANSAXLE PULLEY GEARSHIFT LEVER NEUTRAL LOCK GATE ADJUSTMENT BOLT FIG. 21 TO ADJUST STEERING WHEEL...
... pulley grooves and inside all belt guides and keepers. • Remove belt from stationary idler and clutching idler. • Remove belt downward from your local parts dealer. ENGINE PULLEY CLUTCHING IDLER STATIONARY IDLER CENTER SPAN KEEPER TRANSAXLE PULLEY GEARSHIFT LEVER NEUTRAL LOCK GATE ADJUSTMENT BOLT FIG. 21 TO ADJUST STEERING WHEEL...
User Manual
Page 19
... START OTHER VEHICLES. TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 26) • Raise hood. • Unsnap headlight wire connector. • Stand in the Repair Parts section. Tighten securely. • Lower seat pan. See electrical wiring diagram in front of the grill. • Close hood. HOOD HEADLIGHT WIRE CONNECTOR 02495 ENGINE...
... START OTHER VEHICLES. TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 26) • Raise hood. • Unsnap headlight wire connector. • Stand in the Repair Parts section. Tighten securely. • Lower seat pan. See electrical wiring diagram in front of the grill. • Close hood. HOOD HEADLIGHT WIRE CONNECTOR 02495 ENGINE...
User Manual
Page 20
...in the fuel tank or permanent damage may require recharging. • To help prevent corrosion and power leakage during storage. Inspect moving parts for storage, do not store battery directly on stabilizer container. ENGINE FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM ...FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR...
...in the fuel tank or permanent damage may require recharging. • To help prevent corrosion and power leakage during storage. Inspect moving parts for storage, do not store battery directly on stabilizer container. ENGINE FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM ...FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR...
User Manual
Page 22
... sharp edge down. 10. Check wiring and connections. 5. Turn ignition key to slower speed. 3. See Operation section. 22 Tighten loose part(s). Poor cut - Worn, bent or loose blade. 2. Buildup of mower housing. 8. Worn/damaged mower drive belt. 3. Replace blade .... 3. Replace battery. 2. Engine throttle control not set between half and full speed (fast) position before stopping engine. 1. Loose/damaged part(s). CORRECTION 1. Mower deck not level. 3. Frozen idler pulley. 4. Frozen blade mandrel. 1. Replace blade. Clean underside of grass, leaves...
... sharp edge down. 10. Check wiring and connections. 5. Turn ignition key to slower speed. 3. See Operation section. 22 Tighten loose part(s). Poor cut - Worn, bent or loose blade. 2. Buildup of mower housing. 8. Worn/damaged mower drive belt. 3. Replace blade .... 3. Replace battery. 2. Engine throttle control not set between half and full speed (fast) position before stopping engine. 1. Loose/damaged part(s). CORRECTION 1. Mower deck not level. 3. Frozen idler pulley. 4. Frozen blade mandrel. 1. Replace blade. Clean underside of grass, leaves...
User Manual
Page 24
... dealer. This warranty does not apply to the applicable manufacturer's warranty on these items. 2. The Warranty period for any parts submitted for parts or labor incurred in the Magnuson-Moss Act of the purchaser. THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES ...or to normal wear of ownership. LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that term as defined in replacing parts, any part which we find to be maintained in materials and workmanship. This Warranty is subject to be paid by the purchaser unless such...
... dealer. This warranty does not apply to the applicable manufacturer's warranty on these items. 2. The Warranty period for any parts submitted for parts or labor incurred in the Magnuson-Moss Act of the purchaser. THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES ...or to normal wear of ownership. LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that term as defined in replacing parts, any part which we find to be maintained in materials and workmanship. This Warranty is subject to be paid by the purchaser unless such...
Parts Manual
Page 1
IMPORTANT MANUAL DO NOT THROW AWAY 5000 REPAIR PARTS MANUAL MODEL: PXT16542 LAWN TRACTOR WARNING: Read this Manual and follow all Warnings and Safety Instructions. Failure to do so can result in the U.S.A. ALWAYS WEAR EYE PROTECTION DURING OPERATION Visit our website: www.poulan-pro.com 423307 Rev. 3 04.28.09 SR Printed in serious injury.
IMPORTANT MANUAL DO NOT THROW AWAY 5000 REPAIR PARTS MANUAL MODEL: PXT16542 LAWN TRACTOR WARNING: Read this Manual and follow all Warnings and Safety Instructions. Failure to do so can result in the U.S.A. ALWAYS WEAR EYE PROTECTION DURING OPERATION Visit our website: www.poulan-pro.com 423307 Rev. 3 04.28.09 SR Printed in serious injury.
Parts Manual
Page 2
... to assemble or disassemble the tractor. Each tractor has its own model number. Some hardware and parts are drawn larger in order to identify the parts on the fender under the seat. "PXT16542 (96016001700)" • Part Number • Part Description TABLE OF CONTENTS SCHEMATIC ...3 ELECTRICAL ...4-5 CHASSIS ...6-7 DRIVE...8-9 ENGINE ...10-11 STEERING ...12-13 DECALS......the customer with a means to more readily identify them. The model number for your tractor can be found on his/her tractor when ordering repair parts. The illustrations may or may not represent the actual assemblies;
... to assemble or disassemble the tractor. Each tractor has its own model number. Some hardware and parts are drawn larger in order to identify the parts on the fender under the seat. "PXT16542 (96016001700)" • Part Number • Part Description TABLE OF CONTENTS SCHEMATIC ...3 ELECTRICAL ...4-5 CHASSIS ...6-7 DRIVE...8-9 ENGINE ...10-11 STEERING ...12-13 DECALS......the customer with a means to more readily identify them. The model number for your tractor can be found on his/her tractor when ordering repair parts. The illustrations may or may not represent the actual assemblies;
Parts Manual
Page 5
MODEL NUMBER PXT16542 (96016001700), PRODUCT NO. 960 16 00-17 ELECTRICAL KEY PART NO. inches 1 inch = 25.4 mm. 5 Bulb Twistlock Cover Terminal Battery Harness Pigtail Screw Plastite 10-14 x 2.0 Module Reverse ROS NOTE: All component dimensions given in U.S. ...
MODEL NUMBER PXT16542 (96016001700), PRODUCT NO. 960 16 00-17 ELECTRICAL KEY PART NO. inches 1 inch = 25.4 mm. 5 Bulb Twistlock Cover Terminal Battery Harness Pigtail Screw Plastite 10-14 x 2.0 Module Reverse ROS NOTE: All component dimensions given in U.S. ...
Parts Manual
Page 7
TRACTOR - - MODEL NUMBER PXT16542 (96016001700), PRODUCT NO. 960 16 00-17 CHASSIS KEY PART NO. Pivot Mower 39 187568 Bracket Pivot 64 154798 Dash Lower 142 175702 Plate Reinforcement 145 409167 Rod Pivot Chassis/Hood 205 17490608 Screw Thdrol 3/8-...
TRACTOR - - MODEL NUMBER PXT16542 (96016001700), PRODUCT NO. 960 16 00-17 CHASSIS KEY PART NO. Pivot Mower 39 187568 Bracket Pivot 64 154798 Dash Lower 142 175702 Plate Reinforcement 145 409167 Rod Pivot Chassis/Hood 205 17490608 Screw Thdrol 3/8-...
Parts Manual
Page 9
... Nyliner 202 72110614 Bolt RdHd 3/8-16 unc x 1-3/4 Gr. 5 212 145212 Nut Hexflange Lock NOTE: All component dimensions given in U.S. MODEL NUMBER PXT16542 (96016001700), PRODUCT NO. 960 16 00-17 DRIVE KEY PART NO. Pin Roll 3/16 x 1" Pulley Composite Flat Bolt RDHD 3/8-16 unc x 2-3/4 Gr. 5 Keeper Belt Flat Idler Pulley Idler V Groove Plastic... Nut Crownlock 5/16-18 unc Link Clutch Spring Return Clutch 6 75 Screw 3/8-16 x 1-1/4 V-Belt Ground Drive Cover Pedal Blk Round Engine Pulley Bolt Hex KEY PART NO.
... Nyliner 202 72110614 Bolt RdHd 3/8-16 unc x 1-3/4 Gr. 5 212 145212 Nut Hexflange Lock NOTE: All component dimensions given in U.S. MODEL NUMBER PXT16542 (96016001700), PRODUCT NO. 960 16 00-17 DRIVE KEY PART NO. Pin Roll 3/16 x 1" Pulley Composite Flat Bolt RDHD 3/8-16 unc x 2-3/4 Gr. 5 Keeper Belt Flat Idler Pulley Idler V Groove Plastic... Nut Crownlock 5/16-18 unc Link Clutch Spring Return Clutch 6 75 Screw 3/8-16 x 1-1/4 V-Belt Ground Drive Cover Pedal Blk Round Engine Pulley Bolt Hex KEY PART NO.
Parts Manual
Page 11
...and engine-to-engine variability. This difference is due to -engine variability. inches 1 inch = 25.4 mm For engine service and replacement parts, call the toll free number for your engine manufacturer listed below: Briggs & Stratton 1-800-233-3723 Engine Power Rating Information The gross ...and corrected in a given piece of power equipment (actual "on-site" or net horsepower). MODEL NUMBER PXT16542 (96016001700), PRODUCT NO. 960 16 00-17 ENGINE KEY PART NO. Due to manufacturing and capacity limitations, Briggs & Stratton may substitute an engine of environmental issues applicable...
...and engine-to-engine variability. This difference is due to -engine variability. inches 1 inch = 25.4 mm For engine service and replacement parts, call the toll free number for your engine manufacturer listed below: Briggs & Stratton 1-800-233-3723 Engine Power Rating Information The gross ...and corrected in a given piece of power equipment (actual "on-site" or net horsepower). MODEL NUMBER PXT16542 (96016001700), PRODUCT NO. 960 16 00-17 ENGINE KEY PART NO. Due to manufacturing and capacity limitations, Briggs & Stratton may substitute an engine of environmental issues applicable...
Parts Manual
Page 13
... 175553 Clip Steering 95 188967 Washer Harden .793 x 1.637 x 060 97 74780564 Bolt 5/16-18 x 4 Gr.5 NOTE: All component dimensions given in U.S. TRACTOR - - MODEL NUMBER PXT16542 (96016001700), PRODUCT NO. 960 16 00-17 STEERING KEY PART NO. NO. inches 1 inch = 25.4 mm. 13
... 175553 Clip Steering 95 188967 Washer Harden .793 x 1.637 x 060 97 74780564 Bolt 5/16-18 x 4 Gr.5 NOTE: All component dimensions given in U.S. TRACTOR - - MODEL NUMBER PXT16542 (96016001700), PRODUCT NO. 960 16 00-17 STEERING KEY PART NO. NO. inches 1 inch = 25.4 mm. 13