User Manual
Page 1
PO15538B 15.5 HP 38 Inch Lawn Tractor For Parts and Service, contact our authorized distributor: call 1-800-849-1297 For Technical Assistance: call 1-800-829-5886 190785 02.04.04 RD PRINTED IN U.S.A. MODEL NO.
PO15538B 15.5 HP 38 Inch Lawn Tractor For Parts and Service, contact our authorized distributor: call 1-800-849-1297 For Technical Assistance: call 1-800-829-5886 190785 02.04.04 RD PRINTED IN U.S.A. MODEL NO.
User Manual
Page 2
...you strike an object. • Mow up and down for wheel components and replace with manufacturer's recom- Clean oil or fuel spillage. parts or allow objects to loss-of the machine. Frequently check • Follow the manufacturer's recommendations for • Mow only in fl...and inspect the equipment if you feel uneasy on the slope. Uneven terrain could be thrown. Tall grass can touch hot exhaust / engine parts and burn. weights or counterweights to cool before storage. • Use extra care in handling gasoline and other debris which can hide obstacles...
...you strike an object. • Mow up and down for wheel components and replace with manufacturer's recom- Clean oil or fuel spillage. parts or allow objects to loss-of the machine. Frequently check • Follow the manufacturer's recommendations for • Mow only in fl...and inspect the equipment if you feel uneasy on the slope. Uneven terrain could be thrown. Tall grass can touch hot exhaust / engine parts and burn. weights or counterweights to cool before storage. • Use extra care in handling gasoline and other debris which can hide obstacles...
User Manual
Page 4
...CUSTOMER RESPONSIBILITIES 4 ASSEMBLY 6-8 OPERATION 9-13 MAINTENANCE SCHEDULE 14 MAINTENANCE 14-17 SERVICE AND ADJUSTMENTS 18-23 STORAGE 24 TROUBLESHOOTING 25-26 REPAIR PARTS 28-41 WARRANTY 42 4 PRODUCT SPECIFICATIONS Gasoline Capacity and type: 1.25 Gallons Unleaded Regular Oil Type (API-SF-sj): SAE 30 ... Bolt Torque: 27-35 FT. Should you cannot easily remedy, please contact your nearest authorized service center/department (See REPAIR PARTS section of a new tractor. CONGRATULATIONS on or near any unimproved forest-covered, brush-covered or grass-covered land unless the ...
...CUSTOMER RESPONSIBILITIES 4 ASSEMBLY 6-8 OPERATION 9-13 MAINTENANCE SCHEDULE 14 MAINTENANCE 14-17 SERVICE AND ADJUSTMENTS 18-23 STORAGE 24 TROUBLESHOOTING 25-26 REPAIR PARTS 28-41 WARRANTY 42 4 PRODUCT SPECIFICATIONS Gasoline Capacity and type: 1.25 Gallons Unleaded Regular Oil Type (API-SF-sj): SAE 30 ... Bolt Torque: 27-35 FT. Should you cannot easily remedy, please contact your nearest authorized service center/department (See REPAIR PARTS section of a new tractor. CONGRATULATIONS on or near any unimproved forest-covered, brush-covered or grass-covered land unless the ...
User Manual
Page 5
UNASSEMBLED PARTS Steering Wheel Seat Steering Wheel Insert Steering Wheel Adapter Steering Extension Shaft Steering Boot (1) Large Flat Washer (1) Locknut 1/2-20 (1) Hex Bolt 1/4-28 x 1-1/4 (1) Locknut 1/4-28 5 (1) Washer 17/32 x 1-3/16 x 12 Gauge (1) Lock Washer 1/2 (1) Bolt (1) Oil Drain Tube For Future Use Keys (2) Keys Slope Sheet
UNASSEMBLED PARTS Steering Wheel Seat Steering Wheel Insert Steering Wheel Adapter Steering Extension Shaft Steering Boot (1) Large Flat Washer (1) Locknut 1/2-20 (1) Hex Bolt 1/4-28 x 1-1/4 (1) Locknut 1/4-28 5 (1) Washer 17/32 x 1-3/16 x 12 Gauge (1) Lock Washer 1/2 (1) Bolt (1) Oil Drain Tube For Future Use Keys (2) Keys Slope Sheet
User Manual
Page 6
... wrench set will make assembly easier. TO REMOVE TRACTOR FROM CARTON UNPACK CARTON • Remove all parts and hardware you are horizontal (left unassembled for any additional loose parts or cartons and remove. ASSEMBLY Your new tractor has been assembled at the factory with exception of ...; Remove steering wheel adapter from carton. • Cut along dotted lines on all four panels of your tractor all accessible loose parts and parts cartons from steering wheel and slide adapter onto steering shaft extension. • Position steering wheel so cross bars are in extension and...
... wrench set will make assembly easier. TO REMOVE TRACTOR FROM CARTON UNPACK CARTON • Remove all parts and hardware you are horizontal (left unassembled for any additional loose parts or cartons and remove. ASSEMBLY Your new tractor has been assembled at the factory with exception of ...; Remove steering wheel adapter from carton. • Cut along dotted lines on all four panels of your tractor all accessible loose parts and parts cartons from steering wheel and slide adapter onto steering shaft extension. • Position steering wheel so cross bars are in extension and...
User Manual
Page 8
... at proper level. ✓ Fuel tank is properly adjusted. PLEASE REVIEW THE FOLLOWING CHECKLIST: ✓ All assembly instructions have been completed. ✓ No remaining loose parts in carton. ✓ Battery is properly prepared and charged. (Minimum 1 hour at 6 amps). ✓ Seat is adjusted comfortably and tightened securely. ✓ All tires are...
... at proper level. ✓ Fuel tank is properly adjusted. PLEASE REVIEW THE FOLLOWING CHECKLIST: ✓ All assembly instructions have been completed. ✓ No remaining loose parts in carton. ✓ Battery is properly prepared and charged. (Minimum 1 hour at 6 amps). ✓ Seat is adjusted comfortably and tightened securely. ✓ All tires are...
User Manual
Page 15
... CENTER HOLE 5/8" BOLT OR PIN BLADE FIG. 9 15 torque). IF BOLT NEEDS REPLACING, REPLACE ONLY WITH APPROVE BOLT SHOWN IN THE REPAIR PARTS. Care should never operate unless the operator is in the Service and Adjustments section of this manual). • Keep tires free of gasoline, ... feet stopping distance at washer securing blade. • Install new or resharpened blade with a file or on a grinding wheel. If your local parts dealer. BLADE REMOVAL (See Fig. 8) • Raise mower to highest position to allow access to blades. • Remove blade bolt, lock washer and...
... CENTER HOLE 5/8" BOLT OR PIN BLADE FIG. 9 15 torque). IF BOLT NEEDS REPLACING, REPLACE ONLY WITH APPROVE BOLT SHOWN IN THE REPAIR PARTS. Care should never operate unless the operator is in the Service and Adjustments section of this manual). • Keep tires free of gasoline, ... feet stopping distance at washer securing blade. • Install new or resharpened blade with a file or on a grinding wheel. If your local parts dealer. BLADE REMOVAL (See Fig. 8) • Raise mower to highest position to allow access to blades. • Remove blade bolt, lock washer and...
User Manual
Page 18
... wire where it cannot come in "DISENGAGED" position. • Turn ignition key to "STOP" and remove key. • Make sure the blades and all moving parts have completely stopped. • Disconnect spark plug wire from deck by removing retainer springs. • Raise lift lever to chassis bracket and secure with plug.
... wire where it cannot come in "DISENGAGED" position. • Turn ignition key to "STOP" and remove key. • Make sure the blades and all moving parts have completely stopped. • Disconnect spark plug wire from deck by removing retainer springs. • Raise lift lever to chassis bracket and secure with plug.
User Manual
Page 21
... tractor. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT SYSTEM. BELT REMOVAL • Remove mower (See "TO REMOVE MOWER" in or camber, contact your local parts dealer. WASHERS RETAINING RING AXLE COVER SQUARE KEY 00663 (REAR WHEEL ONLY) FIG. 21 TO START ENGINE WITH A WEAK BATTERY (See Fig. 22) CENTER SPAN...
... tractor. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT SYSTEM. BELT REMOVAL • Remove mower (See "TO REMOVE MOWER" in or camber, contact your local parts dealer. WASHERS RETAINING RING AXLE COVER SQUARE KEY 00663 (REAR WHEEL ONLY) FIG. 21 TO START ENGINE WITH A WEAK BATTERY (See Fig. 22) CENTER SPAN...
User Manual
Page 22
... the hole in the backside of the grill. • Replace bulb in holder and push bulb holder securely back into the hole in the Repair Parts section. TO REPLACE FUSE Replace with remaining hex bolt and keps nut. TERMINAL COVER KEPS NUT HEX BOLT WEAK OR DEAD BATTERY 02614 FULLY CHARGED...
... the hole in the backside of the grill. • Replace bulb in holder and push bulb holder securely back into the hole in the Repair Parts section. TO REPLACE FUSE Replace with remaining hex bolt and keps nut. TERMINAL COVER KEPS NUT HEX BOLT WEAK OR DEAD BATTERY 02614 FULLY CHARGED...
User Manual
Page 24
... a period of oil through spark plug hole(s) into cylinder(s). • Turn ignition key to "START" position for damage, breakage and wear. Inspect moving parts for a few seconds to gasoline in any enclosure. Add stabilizer to distribute oil. • Replace with clean engine oil. (See "ENGINE" in minimizing ...reach an open flame or spark. ENGINE FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN ...
... a period of oil through spark plug hole(s) into cylinder(s). • Turn ignition key to "START" position for damage, breakage and wear. Inspect moving parts for a few seconds to gasoline in any enclosure. Add stabilizer to distribute oil. • Replace with clean engine oil. (See "ENGINE" in minimizing ...reach an open flame or spark. ENGINE FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN ...
User Manual
Page 25
... in fuel. 8. Water in fuel. 10. Clutch/brake pedal not depressed. 2. Weak or dead battery. 4. Check all wiring. 7. Loose/damaged part(s). 1. Loose or damaged wiring. 7. Loose or damaged wiring. 14. Connect and tighten spark plug wire. 11. See "To Adjust Carburetor" in... Service Adjustments section. 15. Bent blade mandrel. 3. Tighten loose part(s). TROUBLESHOOTING POINTS PROBLEM Will not start . 4. Check all wiring. 7. Faulty operator presence switch(es). 1. Check all wiring. 9. Out of ...
... in fuel. 8. Water in fuel. 10. Clutch/brake pedal not depressed. 2. Weak or dead battery. 4. Check all wiring. 7. Loose/damaged part(s). 1. Loose or damaged wiring. 7. Loose or damaged wiring. 14. Connect and tighten spark plug wire. 11. See "To Adjust Carburetor" in... Service Adjustments section. 15. Bent blade mandrel. 3. Tighten loose part(s). TROUBLESHOOTING POINTS PROBLEM Will not start . 4. Check all wiring. 7. Faulty operator presence switch(es). 1. Check all wiring. 9. Out of ...
User Manual
Page 29
... Adapter Ammeter 52 141940 Protection Wire Loop 90 180449 Cover Terminal Battery NOTE: All component dimensions given in U. inches 1 inch = 25.4 mm. 29 MODEL NUMBER PO15538B ELECTRICAL KEY PART NO. NO. REPAIR PARTS TRACTOR - - S.
... Adapter Ammeter 52 141940 Protection Wire Loop 90 180449 Cover Terminal Battery NOTE: All component dimensions given in U. inches 1 inch = 25.4 mm. 29 MODEL NUMBER PO15538B ELECTRICAL KEY PART NO. NO. REPAIR PARTS TRACTOR - - S.
User Manual
Page 31
... 34 179717X428 Footrest Pnt RH 35 72110606 Bolt Rdhd Sht Sqnk 3/8-16 x 3/4 37 17490508 Screw Thdrol 5/16-18 x 1/2 TYT 38 175710 Bracket Asm. MODEL NUMBER PO15538B CHASSIS KEY PART NO. REPAIR PARTS TRACTOR - -
... 34 179717X428 Footrest Pnt RH 35 72110606 Bolt Rdhd Sht Sqnk 3/8-16 x 3/4 37 17490508 Screw Thdrol 5/16-18 x 1/2 TYT 38 175710 Bracket Asm. MODEL NUMBER PO15538B CHASSIS KEY PART NO. REPAIR PARTS TRACTOR - -
User Manual
Page 33
... 32 74760512 34 175578 35 120183X 36 19211616 37 1572H 38 179114 39 72110622 41 175556 47 127783 DESCRIPTION Transaxle Dana Model D4360-139 (Order parts from transaxle manufacturer) Spring Return Brake Pulley Transaxle 18"tires Ring Retainer # 5100-62 Strap Torque 30 Degrees RH Screw 5/16-18 x 3/4 Plate Rod Shift... Nibbed Bearing Nylon Blk 629 Id Washer 21/32 x 1 x 16 Ga. E-ring #5133-75 Key Square 2 0 x 1845/ 1865 Washer 25/32 x 1-5/8 x 16 Ga. MODEL NUMBER PO15538B DRIVE KEY PART NO. inches 1 inch = 25.4 mm 33
... 32 74760512 34 175578 35 120183X 36 19211616 37 1572H 38 179114 39 72110622 41 175556 47 127783 DESCRIPTION Transaxle Dana Model D4360-139 (Order parts from transaxle manufacturer) Spring Return Brake Pulley Transaxle 18"tires Ring Retainer # 5100-62 Strap Torque 30 Degrees RH Screw 5/16-18 x 3/4 Plate Rod Shift... Nibbed Bearing Nylon Blk 629 Id Washer 21/32 x 1 x 16 Ga. E-ring #5133-75 Key Square 2 0 x 1845/ 1865 Washer 25/32 x 1-5/8 x 16 Ga. MODEL NUMBER PO15538B DRIVE KEY PART NO. inches 1 inch = 25.4 mm 33
User Manual
Page 35
NO. MODEL NUMBER PO15538B STEERING KEY PART NO. DESCRIPTION 1 140044X428 Wheel Steering 2 175131 Axle Asm 3 169840 Spindle Asm LH 4 169839 Spindle Asm RH 5 6266H Bearing Race Thrust Harden 6 121748X Washer 25/32 x 1-5/8 x ... 7/16-20 91 175553 Clip Steering 95 188967 Washer Harden .793 x 1.637 x 060 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm. 35 REPAIR PARTS TRACTOR - -
NO. MODEL NUMBER PO15538B STEERING KEY PART NO. DESCRIPTION 1 140044X428 Wheel Steering 2 175131 Axle Asm 3 169840 Spindle Asm LH 4 169839 Spindle Asm RH 5 6266H Bearing Race Thrust Harden 6 121748X Washer 25/32 x 1-5/8 x ... 7/16-20 91 175553 Clip Steering 95 188967 Washer Harden .793 x 1.637 x 060 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm. 35 REPAIR PARTS TRACTOR - -
User Manual
Page 36
...17060620 Screw 3/8-16 x 1-1/4 81 73510400 Nut Keps Hex 1/4-20 unc NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm For engine service and replacement parts, call the toll free number for your engine manufacturer listed below: Briggs & Stratton Kohler Co. NO. 1 170551 2 17720408 3 -------- 4 137352 13 165291 14 148456 ... (Flat Scrn) Tank Fuel Front Cap Asm Fuel Clamp Hose Line Fuel 20" Plug Drain Oil Bushing Snap Nyl Blk Fuel Line KEY PART NO. NO. MODEL NUMBER PO15538B ENGINE 2 3 72 1 81 13 4 78 32 44 38 14 78 46 45 33 31 37 23 33 29 40 KEY...
...17060620 Screw 3/8-16 x 1-1/4 81 73510400 Nut Keps Hex 1/4-20 unc NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm For engine service and replacement parts, call the toll free number for your engine manufacturer listed below: Briggs & Stratton Kohler Co. NO. 1 170551 2 17720408 3 -------- 4 137352 13 165291 14 148456 ... (Flat Scrn) Tank Fuel Front Cap Asm Fuel Clamp Hose Line Fuel 20" Plug Drain Oil Bushing Snap Nyl Blk Fuel Line KEY PART NO. NO. MODEL NUMBER PO15538B ENGINE 2 3 72 1 81 13 4 78 32 44 38 14 78 46 45 33 31 37 23 33 29 40 KEY...
User Manual
Page 37
... 10040800 Washer Lock Hvy Hlcl Spr 1/2 NOTE: All component dimensions given in U.S. MODEL NUMBER PO15538B SEAT 1 8 9 14 7 10 24 26 16 15 5 25 23 8 9 7 2 5 6 22 21 13 17 12 seat_lt.bolt_1 KEY NO. 1 2 3 4 5 6 7 8 9 10 12 13 PART NO. 175389 140551 71110616 19131610 145006 73800600 124181X 17000616 19131614 182493 121246X 121248X DESCRIPTION Seat... Seat Cprsn 2 250 Blk Zi Screw 3/8-16 x 1.5 Washer 13/32 x 1 x 14 Ga. Pan Pnt Seat (Blk) Bracket Pnt Mounting Switch Bushing Snap Blk Nyl 4 3 KEY PART NO. inches 1 inch = 25.4 mm. 37 NO. REPAIR...
... 10040800 Washer Lock Hvy Hlcl Spr 1/2 NOTE: All component dimensions given in U.S. MODEL NUMBER PO15538B SEAT 1 8 9 14 7 10 24 26 16 15 5 25 23 8 9 7 2 5 6 22 21 13 17 12 seat_lt.bolt_1 KEY NO. 1 2 3 4 5 6 7 8 9 10 12 13 PART NO. 175389 140551 71110616 19131610 145006 73800600 124181X 17000616 19131614 182493 121246X 121248X DESCRIPTION Seat... Seat Cprsn 2 250 Blk Zi Screw 3/8-16 x 1.5 Washer 13/32 x 1 x 14 Ga. Pan Pnt Seat (Blk) Bracket Pnt Mounting Switch Bushing Snap Blk Nyl 4 3 KEY PART NO. inches 1 inch = 25.4 mm. 37 NO. REPAIR...
User Manual
Page 38
...Decal, Engine HP Decal Warning Decal, SDPNL Decal, Fender Danger English Decal Ins Str Wh Decal Fender KEY PART NO. Manual, Owner's English Manual, Owner's French WHEELS & TIRES 1 2 5,8 7 6 KEY PART NO. DESCRIPTION 1 59192 Cap, Tire valve 2 65139 Stem, Valve 4,10 3 106222X Tire, Front ... 104757X428 Cap, Hub Axle - - 144334 Sealant, Tire (10 oz. REPAIR PARTS TRACTOR - - Tube) wheel_1 NOTE: All component dimensions given in U.S. NO. MODEL NUMBER PO15538B DECALS 7 12 2 14 6 15 9 5 5 16 4 3 KEY PART NO. inches 1 inch = 25.4 mm 38 NO. 12 188977 14 188978...
...Decal, Engine HP Decal Warning Decal, SDPNL Decal, Fender Danger English Decal Ins Str Wh Decal Fender KEY PART NO. Manual, Owner's English Manual, Owner's French WHEELS & TIRES 1 2 5,8 7 6 KEY PART NO. DESCRIPTION 1 59192 Cap, Tire valve 2 65139 Stem, Valve 4,10 3 106222X Tire, Front ... 104757X428 Cap, Hub Axle - - 144334 Sealant, Tire (10 oz. REPAIR PARTS TRACTOR - - Tube) wheel_1 NOTE: All component dimensions given in U.S. NO. MODEL NUMBER PO15538B DECALS 7 12 2 14 6 15 9 5 5 16 4 3 KEY PART NO. inches 1 inch = 25.4 mm 38 NO. 12 188977 14 188978...
User Manual
Page 39
... Lift Nut Crownlock 3/8-24 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm. 39 REPAIR PARTS TRACTOR - - Bearing Nylon Blk 629 Id Grip Handle Bicycle Matte Blk Button Plunger Black Link Lift LH Fixed Length... Link Lift RH Fixed Length Retainer Spring 20 15 1617 18 20 20 20 15 lift-rh.1piece_3 KEY PART NO. NO. 1 159461 2 159476 3 188822 4 12000002 5 19211621 6 120183X 7 109413X 8 124526X 11 139865 12...E Ring #5133-62 Washer 21/32 x 1 x 21 Ga. MODEL NUMBER PO15538B MOWER LIFT 7 8 5 13 4 6 11 12 3 2 1 6 5 4 13 19 13 31 32 19 13 31 32 KEY...
... Lift Nut Crownlock 3/8-24 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm. 39 REPAIR PARTS TRACTOR - - Bearing Nylon Blk 629 Id Grip Handle Bicycle Matte Blk Button Plunger Black Link Lift LH Fixed Length... Link Lift RH Fixed Length Retainer Spring 20 15 1617 18 20 20 20 15 lift-rh.1piece_3 KEY PART NO. NO. 1 159461 2 159476 3 188822 4 12000002 5 19211621 6 120183X 7 109413X 8 124526X 11 139865 12...E Ring #5133-62 Washer 21/32 x 1 x 21 Ga. MODEL NUMBER PO15538B MOWER LIFT 7 8 5 13 4 6 11 12 3 2 1 6 5 4 13 19 13 31 32 19 13 31 32 KEY...