User Manual
Page 2
...plow leaves or other safety devices in the manual before storage. Do not allow responsible adults, who are involved in . 2 Operate only at all parts to come to stop engine, and remove keys before operating or storing the machine. Shut off blades, set parking brake, stop or shift while on... that you may lose control of the tractor. WARNING: In order to prevent accidental starting . • Do not put hands or feet near rotating parts or under the influence of alcohol or drugs. • Watch for all times. • Only allow the mower deck to cause cancer and birth...
...plow leaves or other safety devices in the manual before storage. Do not allow responsible adults, who are involved in . 2 Operate only at all parts to come to stop engine, and remove keys before operating or storing the machine. Shut off blades, set parking brake, stop or shift while on... that you may lose control of the tractor. WARNING: In order to prevent accidental starting . • Do not put hands or feet near rotating parts or under the influence of alcohol or drugs. • Watch for all times. • Only allow the mower deck to cause cancer and birth...
User Manual
Page 3
... is not alert to stop or shift while on the slope. • Avoid starting, stopping, or turning on a truck or trailer bed with manufacturer's recommended parts, when necessary. • Mower blades are explosive. • Extinguish all times until fueling is spilled on clothing, change clothing immediately. • Never overfill fuel tank...
... is not alert to stop or shift while on the slope. • Avoid starting, stopping, or turning on a truck or trailer bed with manufacturer's recommended parts, when necessary. • Mower blades are explosive. • Extinguish all times until fueling is spilled on clothing, change clothing immediately. • Never overfill fuel tank...
User Manual
Page 5
UNASSEMBLED PARTS Steering Wheel Steering Wheel Insert (1) Large Flat Washer (1) Hex Bolt 5/16-18 x 4 (1) 5/16 Lock Washer Steering Wheel Adapter Steering Boot Seat (1) Seat Steering Extension Shaft (1) Washer (1) Knob Keys (1) Oil Drain Tube For Future Use Slope Sheet (2) Keys 5
UNASSEMBLED PARTS Steering Wheel Steering Wheel Insert (1) Large Flat Washer (1) Hex Bolt 5/16-18 x 4 (1) 5/16 Lock Washer Steering Wheel Adapter Steering Boot Seat (1) Seat Steering Extension Shaft (1) Washer (1) Knob Keys (1) Oil Drain Tube For Future Use Slope Sheet (2) Keys 5
User Manual
Page 6
...are pointing straight forward. • Remove steering wheel adapter from tractor hood and grill. TO REMOVE TRACTOR FROM CARTON UNPACK CARTON • Remove all parts and hardware you are listed. (1) 5/16" wrench Utility knife (2) 7/16" wrenches Tire pressure gauge (2) 1/2" wrenches Pliers (1) 9/16" wrench When...are horizontal (left hand is located between terminals) charge battery for assembly of your tractor all accessible loose parts and parts cartons from the cardboard packing. INSERT BOLT LOCK WASHER LARGE FLAT WASHER NOTE: If this battery is put into center of...
...are pointing straight forward. • Remove steering wheel adapter from tractor hood and grill. TO REMOVE TRACTOR FROM CARTON UNPACK CARTON • Remove all parts and hardware you are listed. (1) 5/16" wrench Utility knife (2) 7/16" wrenches Tire pressure gauge (2) 1/2" wrenches Pliers (1) 9/16" wrench When...are horizontal (left hand is located between terminals) charge battery for assembly of your tractor all accessible loose parts and parts cartons from the cardboard packing. INSERT BOLT LOCK WASHER LARGE FLAT WASHER NOTE: If this battery is put into center of...
User Manual
Page 7
... in the Service and Adjustments section of this manual. PLEASE REVIEW THE FOLLOWING CHECKLIST: ✓ All assembly instructions have been completed. ✓ No remaining loose parts in this manual). 7 Operate them before you start the engine. ✓ Be sure brake system is in safe operating condition. ✓ Be sure Operator Presence...
... in the Service and Adjustments section of this manual. PLEASE REVIEW THE FOLLOWING CHECKLIST: ✓ All assembly instructions have been completed. ✓ No remaining loose parts in this manual). 7 Operate them before you start the engine. ✓ Be sure brake system is in safe operating condition. ✓ Be sure Operator Presence...
User Manual
Page 15
... (See Fig. 10) • Raise mower to highest position to allow access to open . • Recharge at highest speed in highest gear on your local parts dealer. However, periodic charging of the battery with the ignition switch in all tires (See the sides of tires for normal use. Replace bent or...
... (See Fig. 10) • Raise mower to highest position to allow access to open . • Recharge at highest speed in highest gear on your local parts dealer. However, periodic charging of the battery with the ignition switch in all tires (See the sides of tires for normal use. Replace bent or...
User Manual
Page 18
... position. • Place attachment clutch in "DISENGAGED" position. • Turn ignition key to "STOP" and remove key. • Make sure the blades and all moving parts have completely stopped. • Disconnect spark plug wire from under tractor with deflector shield to right side of tractor. • Lower lift lever to its...
... position. • Place attachment clutch in "DISENGAGED" position. • Turn ignition key to "STOP" and remove key. • Make sure the blades and all moving parts have completely stopped. • Disconnect spark plug wire from under tractor with deflector shield to right side of tractor. • Lower lift lever to its...
User Manual
Page 21
... VOLT SYSTEM. The front wheel toe-in axle groove. • Replace axle cover. Tire sealant also prevents tire dry rot and corrosion. If your local parts dealer. TO REMOVE CABLES, REVERSE ORDER • BLACK cable first from chassis and then from the fully charged battery. • RED cable last from batteries...
... VOLT SYSTEM. The front wheel toe-in axle groove. • Replace axle cover. Tire sealant also prevents tire dry rot and corrosion. If your local parts dealer. TO REMOVE CABLES, REVERSE ORDER • BLACK cable first from chassis and then from the fully charged battery. • RED cable last from batteries...
User Manual
Page 23
WARNING: Never store the tractor with gasoline in the Mainte- Inspect moving parts for a few seconds to distribute oil. • Replace with clean engine oil. (See "ENGINE" in the fuel tank or permanent damage may occur. • Use ... and replace belts, if necessary (See belt re- ENGINE FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ENGINE OIL Drain oil (with engine warm) and replace with new spark plug(s). sand...
WARNING: Never store the tractor with gasoline in the Mainte- Inspect moving parts for a few seconds to distribute oil. • Replace with clean engine oil. (See "ENGINE" in the fuel tank or permanent damage may occur. • Use ... and replace belts, if necessary (See belt re- ENGINE FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ENGINE OIL Drain oil (with engine warm) and replace with new spark plug(s). sand...
User Manual
Page 25
... "ON". 2. Bad battery cell(s). 2. Poor cable connections. 3. Faulty alternator. 1. TROUBLESHOOTING POINTS PROBLEM Excessive vibration CAUSE 1. Loose/damaged part(s). Tighten blade bolt. 2. Buildupofgrass,leaves,ortrashundermower. 4. Worn/damaged mower drive belt. 3. Clean around mandrels. 1. Poor grass discharge Headlight(s)...engine "OFF" Engine dies when tractor is shifted into reverse 1. Battery will not rotate 1. See "CLEANING" in parts manual. 11. Bent blade mandrel. 5. Remove obstruction. 2. Place throttle control in clutch mechanism. 2. Install axle...
... "ON". 2. Bad battery cell(s). 2. Poor cable connections. 3. Faulty alternator. 1. TROUBLESHOOTING POINTS PROBLEM Excessive vibration CAUSE 1. Loose/damaged part(s). Tighten blade bolt. 2. Buildupofgrass,leaves,ortrashundermower. 4. Worn/damaged mower drive belt. 3. Clean around mandrels. 1. Poor grass discharge Headlight(s)...engine "OFF" Engine dies when tractor is shifted into reverse 1. Battery will not rotate 1. See "CLEANING" in parts manual. 11. Bent blade mandrel. 5. Remove obstruction. 2. Place throttle control in clutch mechanism. 2. Install axle...
User Manual
Page 28
...charges for replacement under this Warranty, you must return the product to the original consumer purchaser that term as noted below) or components parts thereof. This Warranty gives you specific legal rights, and you . Battery Warranty: On products equipped with a Battery, we will ...date of purchase by the purchaser unless such return is free from whom it was purchased. Battery must be maintained in replacing parts, any unanswered questions concerning this Warranty are the responsibility of ownership. Exclusions: Excluded from this Warranty, please contact: HOP Outdoor...
...charges for replacement under this Warranty, you must return the product to the original consumer purchaser that term as noted below) or components parts thereof. This Warranty gives you specific legal rights, and you . Battery Warranty: On products equipped with a Battery, we will ...date of purchase by the purchaser unless such return is free from whom it was purchased. Battery must be maintained in replacing parts, any unanswered questions concerning this Warranty are the responsibility of ownership. Exclusions: Excluded from this Warranty, please contact: HOP Outdoor...
Parts Manual
Page 1
IMPORTANT MANUAL DO NOT THROW AWAY 5000 REPAIR PARTS MANUAL MODEL: PO14542LT LAWN TRACTOR WARNING: Read this Manual and follow all Warnings and Safety Instructions. ALWAYS WEAR EYE PROTECTION DURING OPERATION Visit our website: www.poulan.com 440627 Failure to do so can result in serious injury.
IMPORTANT MANUAL DO NOT THROW AWAY 5000 REPAIR PARTS MANUAL MODEL: PO14542LT LAWN TRACTOR WARNING: Read this Manual and follow all Warnings and Safety Instructions. ALWAYS WEAR EYE PROTECTION DURING OPERATION Visit our website: www.poulan.com 440627 Failure to do so can result in serious injury.
Parts Manual
Page 2
The illustrations may or may not represent the actual assemblies; "PO14542LT (96012011900)" • Part Number • Part Description TABLE OF CONTENTS SCHEMATIC ...3 ELECTRICAL ...4-5 CHASSIS ...6-7 DRIVE...8-9 ENGINE ...10-11 STEERING ...12-13 SEAT ...14 DECALS...15 MOWER DECK ......MOWER LIFT...18 WARRANTY...20 2 The model number for your tractor can be found on his/her tractor when ordering repair parts. Each tractor has its own model number. When ordering parts, always give the following information: • Product - "TRACTOR" • MODEL NUMBER - therefore, it is designed ...
The illustrations may or may not represent the actual assemblies; "PO14542LT (96012011900)" • Part Number • Part Description TABLE OF CONTENTS SCHEMATIC ...3 ELECTRICAL ...4-5 CHASSIS ...6-7 DRIVE...8-9 ENGINE ...10-11 STEERING ...12-13 SEAT ...14 DECALS...15 MOWER DECK ......MOWER LIFT...18 WARRANTY...20 2 The model number for your tractor can be found on his/her tractor when ordering repair parts. Each tractor has its own model number. When ordering parts, always give the following information: • Product - "TRACTOR" • MODEL NUMBER - therefore, it is designed ...
Parts Manual
Page 5
... 93 532 19 25-40 Screw Plastite 10-14 x 2.0 94 532 19 18-34 Module Reverse ROS NOTE: All component dimensions given in U.S. MODEL NUMBER PO14542LT (96012011900), PRODUCT NO. 960 12 01-19 ELECTRICAL KEY...
... 93 532 19 25-40 Screw Plastite 10-14 x 2.0 94 532 19 18-34 Module Reverse ROS NOTE: All component dimensions given in U.S. MODEL NUMBER PO14542LT (96012011900), PRODUCT NO. 960 12 01-19 ELECTRICAL KEY...
Parts Manual
Page 7
... Plug Button Blk 359 Dia Choke - - 532 18 78-01 Plug Dome Plastic NOTE: All component dimensions given in U.S. MODEL NUMBER PO14542LT (96012011900), PRODUCT NO. 960 12 01-19 CHASSIS KEY PART NO. DESCRIPTION 1 532 17 46-19 Chassis 2 532 17 65-54 Drawbar, Stretch 5 532 15 52-72 Bumper, Hood/Dash...
... Plug Button Blk 359 Dia Choke - - 532 18 78-01 Plug Dome Plastic NOTE: All component dimensions given in U.S. MODEL NUMBER PO14542LT (96012011900), PRODUCT NO. 960 12 01-19 CHASSIS KEY PART NO. DESCRIPTION 1 532 17 46-19 Chassis 2 532 17 65-54 Drawbar, Stretch 5 532 15 52-72 Bumper, Hood/Dash...
Parts Manual
Page 9
... x 1-1/4 57 532 13 82-55 V-Belt Ground Drive 62 532 12 48-72 Cover Pedal Blk Round KEY PART NO. NO. MODEL NUMBER PO14542LT (96012011900), PRODUCT NO. 960 12 01-19 DRIVE KEY PART NO. DESCRIPTION 63 532 17 54-10 Engine Pulley 64 532 17 39-37 Bolt Hex 65 810 04... 11 06-14 Bolt RdHd 3/8-16 unc x 1-3/4 Gr. 5 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 9 DESCRIPTION 1 Transaxle Peerless 206-545C (165670) (Order parts from transaxle manufacturer) 2 532 14 66-82 Spring Return Brake T/a Zinc 3 532 12 36-66 Pulley Transaxle 18" Tires 4 812 00 00-28 Ring Retainer...
... x 1-1/4 57 532 13 82-55 V-Belt Ground Drive 62 532 12 48-72 Cover Pedal Blk Round KEY PART NO. NO. MODEL NUMBER PO14542LT (96012011900), PRODUCT NO. 960 12 01-19 DRIVE KEY PART NO. DESCRIPTION 63 532 17 54-10 Engine Pulley 64 532 17 39-37 Bolt Hex 65 810 04... 11 06-14 Bolt RdHd 3/8-16 unc x 1-3/4 Gr. 5 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 9 DESCRIPTION 1 Transaxle Peerless 206-545C (165670) (Order parts from transaxle manufacturer) 2 532 14 66-82 Spring Return Brake T/a Zinc 3 532 12 36-66 Pulley Transaxle 18" Tires 4 812 00 00-28 Ring Retainer...
Parts Manual
Page 11
... Engineers) code J1940 (Small Engine Power & Torque Rating Procedure), and rating performance has been obtained and corrected in U.S. MODEL NUMBER PO14542LT (96012011900), PRODUCT NO. 960 12 01-19 ENGINE KEY PART NO. TRACTOR - Due to -engine variability. DESCRIPTION 1 532 17 05-51 Control Th/ch Flag 2 817 72 04-08 ...Screw Hex Thd Cut 1/4-20 x 1/2 3 Engine, B&S 31A507-4405-G1(440006) (Order parts from engine manufacturer) 4 532 13 73-52 Muffler Exhaust B&S 13 532 16 52-91 Gasket Eng 1 313 Id Tin Plated 23 532 16 98-37...
... Engineers) code J1940 (Small Engine Power & Torque Rating Procedure), and rating performance has been obtained and corrected in U.S. MODEL NUMBER PO14542LT (96012011900), PRODUCT NO. 960 12 01-19 ENGINE KEY PART NO. TRACTOR - Due to -engine variability. DESCRIPTION 1 532 17 05-51 Control Th/ch Flag 2 817 72 04-08 ...Screw Hex Thd Cut 1/4-20 x 1/2 3 Engine, B&S 31A507-4405-G1(440006) (Order parts from engine manufacturer) 4 532 13 73-52 Muffler Exhaust B&S 13 532 16 52-91 Gasket Eng 1 313 Id Tin Plated 23 532 16 98-37...
Parts Manual
Page 13
... 97 532 42 89-82 Bolt Fin Hex 5/16-18 x 4 w/Patch NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm. 13 TRACTOR - MODEL NUMBER PO14542LT (96012011900), PRODUCT NO. 960 12 01-19 STEERING KEY...
... 97 532 42 89-82 Bolt Fin Hex 5/16-18 x 4 w/Patch NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm. 13 TRACTOR - MODEL NUMBER PO14542LT (96012011900), PRODUCT NO. 960 12 01-19 STEERING KEY...
Parts Manual
Page 14
inches 1 inch = 25.4 mm. 14 MODEL NUMBER PO14542LT (96012011900), PRODUCT NO. 960 12 01-19 SEAT 1 14 24 8 9 7 10 5 8 9 7 5 6 22 2 21 16 25 15 11 4 13 17 12 3 seat-stlt_knob_1 KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 PART NO. DESCRIPTION 13 532 12 12-48 Bushing Snap Blk Nyl 14 872 05 04-12 Bolt.../32 x 1 x 14 Ga. 532 19 55-30 Pan Pnt Seat 532 16 63-69 Knob Seat 532 17 46-48 Bracket Pnt Mounting Switch KEY PART NO. TRACTOR - NO.
inches 1 inch = 25.4 mm. 14 MODEL NUMBER PO14542LT (96012011900), PRODUCT NO. 960 12 01-19 SEAT 1 14 24 8 9 7 10 5 8 9 7 5 6 22 2 21 16 25 15 11 4 13 17 12 3 seat-stlt_knob_1 KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 PART NO. DESCRIPTION 13 532 12 12-48 Bushing Snap Blk Nyl 14 872 05 04-12 Bolt.../32 x 1 x 14 Ga. 532 19 55-30 Pan Pnt Seat 532 16 63-69 Knob Seat 532 17 46-48 Bracket Pnt Mounting Switch KEY PART NO. TRACTOR - NO.
Parts Manual
Page 15
...Ins Str Wh 9 532 43 19-86 Decal, Fender WHEELS & TIRES 1 2 5,8 4,10 7 6 3,9 11 wheel_1 KEY PART NO. Tube) NOTE: All component dimensions given in U.S. DESCRIPTION 10 532 16 03-96 Decal, V-Belt Sch. 11 532 43...-11 Decal, Handle Lft Height Adj. - - 532 44 06-26 Manual, Operator's - - 532 44 06-27 Manual, Parts KEY PART NO. NO. inches 1 inch = 25.4 mm 15 NO. TRACTOR - DESCRIPTION 1 532 05 91-92 Cap, Tire Valve ...- 532 14 43-34 Sealant, Tire (10 oz. MODEL NUMBER PO14542LT (96012011900), PRODUCT NO. 960 12 01-19 DECALS 7 12 2 12 6 15 9 5 11 1 4 11 5 3 10 ...
...Ins Str Wh 9 532 43 19-86 Decal, Fender WHEELS & TIRES 1 2 5,8 4,10 7 6 3,9 11 wheel_1 KEY PART NO. Tube) NOTE: All component dimensions given in U.S. DESCRIPTION 10 532 16 03-96 Decal, V-Belt Sch. 11 532 43...-11 Decal, Handle Lft Height Adj. - - 532 44 06-26 Manual, Operator's - - 532 44 06-27 Manual, Parts KEY PART NO. NO. inches 1 inch = 25.4 mm 15 NO. TRACTOR - DESCRIPTION 1 532 05 91-92 Cap, Tire Valve ...- 532 14 43-34 Sealant, Tire (10 oz. MODEL NUMBER PO14542LT (96012011900), PRODUCT NO. 960 12 01-19 DECALS 7 12 2 12 6 15 9 5 11 1 4 11 5 3 10 ...