Service Manual
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... Option(s 2-71 Hard Disk Option 2-71 Output bin sensor standard tray service check 2-72 Output expander service check 2-72 Paper feed service check 2-76 Parallel port service check 2-77 Printhead service check 2-78 Print quality service check 2-78 Smart contact assembly service check 2-85 StapleSmart finisher service check 2-86 Toner sensor service check 2-93 Transfer roll service check 2-94 iv Service Manual
... Option(s 2-71 Hard Disk Option 2-71 Output bin sensor standard tray service check 2-72 Output expander service check 2-72 Paper feed service check 2-76 Parallel port service check 2-77 Printhead service check 2-78 Print quality service check 2-78 Smart contact assembly service check 2-85 StapleSmart finisher service check 2-86 Toner sensor service check 2-93 Transfer roll service check 2-94 iv Service Manual
Service Manual
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..., paper tray options, envelope feeder-electrical 3-21 Autoconnect cabling and connectors 3-21 Duplex Option 3-22 Option microcode 3-22 Paper feed jams 3-22 Paper jams-base printer 3-23 Paper jams-options 3-24 Error Message 23x Paper Jam - Check Bin x 3-25 Error Message 28x Paper Jam (x=StapleSmart finisher 3-25 Error Message 282 - Check... Developer drive assembly removal 4-20 Frames removals 4-20 EP frame assembly 4-20 Left side frame 4-20 Right side frame 4-22 Fuser assembly removal 4-23 vi Service Manual
..., paper tray options, envelope feeder-electrical 3-21 Autoconnect cabling and connectors 3-21 Duplex Option 3-22 Option microcode 3-22 Paper feed jams 3-22 Paper jams-base printer 3-23 Paper jams-options 3-24 Error Message 23x Paper Jam - Check Bin x 3-25 Error Message 28x Paper Jam (x=StapleSmart finisher 3-25 Error Message 282 - Check... Developer drive assembly removal 4-20 Frames removals 4-20 EP frame assembly 4-20 Left side frame 4-20 Right side frame 4-22 Fuser assembly removal 4-23 vi Service Manual
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... finisher 2 7-80 Assembly 37: StapleSmart finisher 3 7-82 Assembly 38: StapleSmart finisher 4 7-84 Assembly 39: Options 7-86 Assembly 40: Miscellaneous 7-88 Index I-1 Part number index I-7 viii Service Manual
... finisher 2 7-80 Assembly 37: StapleSmart finisher 3 7-82 Assembly 38: StapleSmart finisher 4 7-84 Assembly 39: Options 7-86 Assembly 40: Miscellaneous 7-88 Index I-1 Part number index I-7 viii Service Manual
Service Manual
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...A caution identifies something that might damage the product hardware or software. 4060-xxx Preface This manual contains maintenance procedures for making printer adjustments and removing and installing FRUs. 5. General information contains a general description of the product...printer and the maintenance approach used to perform the task. Preventive maintenance contains the lubrication specifications and recommendations to identify the connector locations and test points on the printer. 6. Warning: A warning identifies something that might cause a servicer harm. xviii Service Manual...
...A caution identifies something that might damage the product hardware or software. 4060-xxx Preface This manual contains maintenance procedures for making printer adjustments and removing and installing FRUs. 5. General information contains a general description of the product...printer and the maintenance approach used to perform the task. Preventive maintenance contains the lubrication specifications and recommendations to identify the connector locations and test points on the printer. 6. Warning: A warning identifies something that might cause a servicer harm. xviii Service Manual...
Service Manual
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...and 500-sheet paper drawers - 400-sheet universally adjustable tray - 2000-sheet high-capacity feeder - Duplex option-250-sheet (For Lexmark T630 and Lexmark T630n) - StapleSmart™ Finisher - 5-bin Mailbox - Traditional Chinese - Contact your point of purchase for options available in every country... SCS/TNe - Output expander - High-capacity output stacker - Horizontal Kiosk Presenter • Application solutions - Lexmark Document Solutions - Optra Forms™, including a Forms Hard Disk-20+GB with adapter • Integrated network options - Japanese 1-2 Service Manual
...and 500-sheet paper drawers - 400-sheet universally adjustable tray - 2000-sheet high-capacity feeder - Duplex option-250-sheet (For Lexmark T630 and Lexmark T630n) - StapleSmart™ Finisher - 5-bin Mailbox - Traditional Chinese - Contact your point of purchase for options available in every country... SCS/TNe - Output expander - High-capacity output stacker - Horizontal Kiosk Presenter • Application solutions - Lexmark Document Solutions - Optra Forms™, including a Forms Hard Disk-20+GB with adapter • Integrated network options - Japanese 1-2 Service Manual
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4060-xxx Time to first print Lexmark T630, Lexmark T630n Lexmark T632, Lexmark T632n Lexmark T634, Lexmark T634n Time from standby mode Time from Power Saver mode
4060-xxx Time to first print Lexmark T630, Lexmark T630n Lexmark T632, Lexmark T632n Lexmark T634, Lexmark T634n Time from standby mode Time from Power Saver mode
Service Manual
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... 230V 8.8 A 4 A Lexmark T630n 432 W 460 W 15 W 84 W 8.8 A 4 A Lexmark T632 523 W 540 W 14 W 81 W 9.8 A 5 A Lexmark T632n 527 W 544 W 14 W 84 W 9.8 A 5 A Lexmark T634 584 W 608 W 15 W 86 W 10.2 A 5 A Lexmark T634n 590 W 614 W 16 W 87 W 10.2 A 5 A Note: Using a 220 to 259 V ac, extreme 1-6 Service Manual Power levels are shown in watts... Hz nominal (not available in all countries) • 190 to 110 power converter with the 110 volt printer is not recommended. 4060-xxx Operating clearances Printer side Measurement Left and right side 12 in. (304.8 mm) Front 20 in. (508 mm) Rear...
... 230V 8.8 A 4 A Lexmark T630n 432 W 460 W 15 W 84 W 8.8 A 4 A Lexmark T632 523 W 540 W 14 W 81 W 9.8 A 5 A Lexmark T632n 527 W 544 W 14 W 84 W 9.8 A 5 A Lexmark T634 584 W 608 W 15 W 86 W 10.2 A 5 A Lexmark T634n 590 W 614 W 16 W 87 W 10.2 A 5 A Note: Using a 220 to 259 V ac, extreme 1-6 Service Manual Power levels are shown in watts... Hz nominal (not available in all countries) • 190 to 110 power converter with the 110 volt printer is not recommended. 4060-xxx Operating clearances Printer side Measurement Left and right side 12 in. (304.8 mm) Front 20 in. (508 mm) Rear...
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500-Sheet input Multipurpose tray 2,000-Sheet drawer Duplex Standard output 5-Bin Mailbox Output Expander Finisher to staple, hole punch, offset stack or with output bin 4060-xxx Media specifications Media type Media type Paper Card stock Transparencies Envelopes Vinyl labels Paper labels Polyester labels Dual web labels Integrated labels xxxxxxxx xx xx x xx x x x x x x x x x x xx x xx 1-8 Service Manual
500-Sheet input Multipurpose tray 2,000-Sheet drawer Duplex Standard output 5-Bin Mailbox Output Expander Finisher to staple, hole punch, offset stack or with output bin 4060-xxx Media specifications Media type Media type Paper Card stock Transparencies Envelopes Vinyl labels Paper labels Polyester labels Dual web labels Integrated labels xxxxxxxx xx xx x xx x x x x x x x x x x xx x xx 1-8 Service Manual
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... integrated labels 3 x x x x x x xx x 3 Printing label application on the printer requires a special label fuser cleaner which prevents duplexing. x 9.84 in. (176 mm x 250 mm) x x xx x Other envelope 3.87 x 6.38 in . The label fuser cleaner is included with a special label cartridge for label applications. 1-10 Service Manual x 7.5 in. (98 mm x 191 mm) x x xx x 9 Envelope 3.875...
... integrated labels 3 x x x x x x xx x 3 Printing label application on the printer requires a special label fuser cleaner which prevents duplexing. x 9.84 in. (176 mm x 250 mm) x x xx x Other envelope 3.87 x 6.38 in . The label fuser cleaner is included with a special label cartridge for label applications. 1-10 Service Manual x 7.5 in. (98 mm x 191 mm) x x xx x 9 Envelope 3.875...
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...be suitable. Search for "converter list." Any information placed outside this printer. 1-12 Service Manual You can also check Lexmark's Automated Fax system (LEXFAXSM). Refer to their applications. Print area The printable area is available at Lexmark's Web site (www.lexmark.com). The chemical process used in lower print quality and more ...lb bond) 1 Grain short is preferred for paper over 135 g/m2. 2 Printing label applications on whether your vinyl label converter has passed Lexmark's criteria is limited to within 4.2 mm (0.167 in the printer's user information.
...be suitable. Search for "converter list." Any information placed outside this printer. 1-12 Service Manual You can also check Lexmark's Automated Fax system (LEXFAXSM). Refer to their applications. Print area The printable area is available at Lexmark's Web site (www.lexmark.com). The chemical process used in lower print quality and more ...lb bond) 1 Grain short is preferred for paper over 135 g/m2. 2 Printing label applications on whether your vinyl label converter has passed Lexmark's criteria is limited to within 4.2 mm (0.167 in the printer's user information.
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4060-xxx Tools required Flat-blade screwdrivers, various sizes Phillips screwdrivers, various sizes 7.0 mm nut driver 5.5 mm wrench Needlenose pliers Diagonal side cutters Spring hook Feeler gauges Analog or digital multimeter Parallel wrap plug 1319128 Twinax/serial debug cable 1381963 Flash light (optional) 1-14 Service Manual
4060-xxx Tools required Flat-blade screwdrivers, various sizes Phillips screwdrivers, various sizes 7.0 mm nut driver 5.5 mm wrench Needlenose pliers Diagonal side cutters Spring hook Feeler gauges Analog or digital multimeter Parallel wrap plug 1319128 Twinax/serial debug cable 1381963 Flash light (optional) 1-14 Service Manual
Service Manual
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...when the printer is bad. Service error code Error code Action 900 RIP Software Go to "Fuser service checks" on page 2-52. 921 Fuser Error Indicates that the flash which the system board code is programmed into is idle. Go to "Fuser service checks" on page 2-52. 2-2 Service Manual Replace the...generally non-recoverable except in an intermittent condition when you can POR the printer to "Input tray(s) service check" on page 2-64. 917 Transfer Roll Indicates a problem in the transfer roll area. Go to "Fuser service checks" on page 2-52. 923 Fuser Error Fuser is too hot ...
...when the printer is bad. Service error code Error code Action 900 RIP Software Go to "Fuser service checks" on page 2-52. 921 Fuser Error Indicates that the flash which the system board code is programmed into is idle. Go to "Fuser service checks" on page 2-52. 2-2 Service Manual Replace the...generally non-recoverable except in an intermittent condition when you can POR the printer to "Input tray(s) service check" on page 2-64. 917 Transfer Roll Indicates a problem in the transfer roll area. Go to "Fuser service checks" on page 2-52. 923 Fuser Error Fuser is too hot ...
Service Manual
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... the specified device. 984 Invalid command parameter received by the specified device. Replace network card x. • 979 - If the printer is a network model, replace the system board. 980 Comm The engine is installed in slot 2, turn the power off , switch...page 3-3. 975 - 979 Network Card x The following : system board, duplex, tray x (1, 2, 3, 4, or 5), envelope feeder or output bin. 2-4 Service Manual Bad checksum while programming network card x. Unrecoverable software error in slot 2 to slot 2. If this does not fix the problem, replace the system board. The...
... the specified device. 984 Invalid command parameter received by the specified device. Replace network card x. • 979 - If the printer is a network model, replace the system board. 980 Comm The engine is installed in slot 2, turn the power off , switch...page 3-3. 975 - 979 Network Card x The following : system board, duplex, tray x (1, 2, 3, 4, or 5), envelope feeder or output bin. 2-4 Service Manual Bad checksum while programming network card x. Unrecoverable software error in slot 2 to slot 2. If this does not fix the problem, replace the system board. The...
Service Manual
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...Tray 4 15 Tray 5 31 Envelope feeder 40 Manual feeder Values for stacker destinations 91 Stacker 1 92 Stacker 2 93 Stacker 3 Values for each area of data. 4060-xxx Base printer sub error codes Each status byte has a ...different level of troubleshooting value for media size 1 Letter 2 Legal 3 B5 4 A4 5 Executive 6 A5 7 Custom size 9 7¾ in the base printer. These status bytes are designed to 8 status bytes of the printer. Envelope D C5 Envelope E B5 Envelope F Legal envelope 2-6 Service Manual...
...Tray 4 15 Tray 5 31 Envelope feeder 40 Manual feeder Values for stacker destinations 91 Stacker 1 92 Stacker 2 93 Stacker 3 Values for each area of data. 4060-xxx Base printer sub error codes Each status byte has a ...different level of troubleshooting value for media size 1 Letter 2 Legal 3 B5 4 A4 5 Executive 6 A5 7 Custom size 9 7¾ in the base printer. These status bytes are designed to 8 status bytes of the printer. Envelope D C5 Envelope E B5 Envelope F Legal envelope 2-6 Service Manual...
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... 84 xx 19 There is not the expected page. (x1=media size, x2=media source) Check the pass thru sensor to "Envelope feeder service check" on page 2-64. 2-8 Service Manual If an envelope feeds over the sensor. The imaged page is media over the Tray 2 pass thru sensor during warm up . An envelope... the Tray 6 pass thru sensor during warm up . If no problem is media over the sensor. If no problem is operating properly. 4060-xxx Base printer sub error codes (continued) First 6 bytes sub error code data (xx can be necessary to try a new pass thru sensor. If the sensor and ...
... 84 xx 19 There is not the expected page. (x1=media size, x2=media source) Check the pass thru sensor to "Envelope feeder service check" on page 2-64. 2-8 Service Manual If an envelope feeds over the sensor. The imaged page is media over the Tray 2 pass thru sensor during warm up . An envelope... the Tray 6 pass thru sensor during warm up . If no problem is media over the sensor. If no problem is operating properly. 4060-xxx Base printer sub error codes (continued) First 6 bytes sub error code data (xx can be necessary to try a new pass thru sensor. If the sensor and ...
Service Manual
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...source. x1=media source) The DC autocompensator failed or stalled when trying to have been picked by a defective fuser exit sensor assembly. 4060-xxx Base printer sub error codes (continued) First 6 bytes sub error code data (xx can be any value) Explanation 8D 00 00 8E xx 02 x1 x2 8E...the media fed through the printer. • This error can be displayed after a 201 paper jam. • This can be in the paper path. (x1=media source) The second pick from a paper source interfered with the next pick retry. (x1=media size, x2=media source) 2-10 Service Manual Late feeding from the MPT...
...source. x1=media source) The DC autocompensator failed or stalled when trying to have been picked by a defective fuser exit sensor assembly. 4060-xxx Base printer sub error codes (continued) First 6 bytes sub error code data (xx can be any value) Explanation 8D 00 00 8E xx 02 x1 x2 8E...the media fed through the printer. • This error can be displayed after a 201 paper jam. • This can be in the paper path. (x1=media source) The second pick from a paper source interfered with the next pick retry. (x1=media size, x2=media source) 2-10 Service Manual Late feeding from the MPT...
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... 18 3D Explanation No duplex error. The exit sensor detected a sheet of time. No problem was sensed during IR clear during POST. 2-12 Service Manual The sheet of paper trailing edge did not clear the exit sensor in the duplex option. Fuser Error (Wrong Fuser Lamp Installed) Note: The ...in the duplex option. Paper was sensed during the homing operation during POST. The duplex option system board never received media notification from the printer. The trailing edge of the sheet of paper never arrived at the input sensor. The leading edge of the sheet of paper never ...
... 18 3D Explanation No duplex error. The exit sensor detected a sheet of time. No problem was sensed during IR clear during POST. 2-12 Service Manual The sheet of paper trailing edge did not clear the exit sensor in the duplex option. Fuser Error (Wrong Fuser Lamp Installed) Note: The ...in the duplex option. Paper was sensed during the homing operation during POST. The duplex option system board never received media notification from the printer. The trailing edge of the sheet of paper never arrived at the input sensor. The leading edge of the sheet of paper never ...
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... status displays Each user status screen may be available: • Cancel Job • Reset Printer • Reset Active Bin • Cancel FAX 2-14 Service Manual Action Press Menu to take the printer out of the ready screen. Press Menu to take the printer offline and access the Ready Menu Group. Press Go to return the...
... status displays Each user status screen may be available: • Cancel Job • Reset Printer • Reset Active Bin • Cancel FAX 2-14 Service Manual Action Press Menu to take the printer out of the ready screen. Press Menu to take the printer offline and access the Ready Menu Group. Press Go to return the...
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... x Low Explanation If the toner cartridge is processed from the host computer. If multiple trays are empty, then they are low. 2-16 Service Manual If Tray 2 through 5) is turned on page 2-14). No additional data is low, then Toner Low displays. If any of the ..., then "Tray x Low" displays, where x designates which tray (Tray 1 through 5) is examined and the appropriate status, if any , displays. The printer cannot detect when the envelope feeder or multipurpose feeder are prioritized in the following order: Tray 5, 4, 3, 2, and 1. 4060-xxx Warning messages (second lines...
... x Low Explanation If the toner cartridge is processed from the host computer. If multiple trays are empty, then they are low. 2-16 Service Manual If Tray 2 through 5) is turned on page 2-14). No additional data is low, then Toner Low displays. If any of the ..., then "Tray x Low" displays, where x designates which tray (Tray 1 through 5) is examined and the appropriate status, if any , displays. The printer cannot detect when the envelope feeder or multipurpose feeder are prioritized in the following order: Tray 5, 4, 3, 2, and 1. 4060-xxx Warning messages (second lines...