Owners Manual
Page 1
For more information regarding Invacare products, parts, and services, please visit www.invacare.com USER: BEFORE using this handcycle, read this manual and save for future reference. Owner's Operator and Maintenance Manual ® Recumbent Handcycle Series Top End XLT™ Top End XLT Jr. Top End XLT Pro Top End XLT Gold Top End Force™ DEALER: This manual MUST be given to the user of the handcycle.
For more information regarding Invacare products, parts, and services, please visit www.invacare.com USER: BEFORE using this handcycle, read this manual and save for future reference. Owner's Operator and Maintenance Manual ® Recumbent Handcycle Series Top End XLT™ Top End XLT Jr. Top End XLT Pro Top End XLT Gold Top End Force™ DEALER: This manual MUST be given to the user of the handcycle.
Owners Manual
Page 4
... ...45 Replacing Camber Inserts...45 Recumbent Handcycle Series 4 Part No 1114850 All Models Except Top End XLT Gold 34 Adjusting Top End XLT Gold Hand Crank 35 Adjusting Seat Fore/Aft - All Models Except XLT Gold and Top End Force 38 Adjusting Back Angle - XLT Gold...40 Adjusting Back Height - All Models Except XLT Gold and Top End Force 36 Adjusting...
... ...45 Replacing Camber Inserts...45 Recumbent Handcycle Series 4 Part No 1114850 All Models Except Top End XLT Gold 34 Adjusting Top End XLT Gold Hand Crank 35 Adjusting Seat Fore/Aft - All Models Except XLT Gold and Top End Force 38 Adjusting Back Angle - XLT Gold...40 Adjusting Back Height - All Models Except XLT Gold and Top End Force 36 Adjusting...
Owners Manual
Page 5
...CONTENTS SECTION 8-SERVICE PROCEDURES 46 Replacing the Fork/Crank Assembly ...46 Replacing the Crank Arms - XLT Gold, XLT PRO and Top End Force 49 Replacing the Left Side Crank Arms 49 Replacing the Right Side...Removing Road Crown Compensator 51 Adjusting Road Crown Compensator 51 Installing/Removing/Adjusting the Steering Dampener For Top End XLT Gold and Force Only 52 Installing Steering Dampener...52 Removing Steering Dampener ...52 Adjusting Steering Dampener ...52 Installing ... Back Upholstery...59 Replacing Narrow Back Upholstery 59 Part No 1114850 5 Recumbent Handcycle Series
...CONTENTS SECTION 8-SERVICE PROCEDURES 46 Replacing the Fork/Crank Assembly ...46 Replacing the Crank Arms - XLT Gold, XLT PRO and Top End Force 49 Replacing the Left Side Crank Arms 49 Replacing the Right Side...Removing Road Crown Compensator 51 Adjusting Road Crown Compensator 51 Installing/Removing/Adjusting the Steering Dampener For Top End XLT Gold and Force Only 52 Installing Steering Dampener...52 Removing Steering Dampener ...52 Adjusting Steering Dampener ...52 Installing ... Back Upholstery...59 Replacing Narrow Back Upholstery 59 Part No 1114850 5 Recumbent Handcycle Series
Owners Manual
Page 7
... the Fork - Any registration information you submit will only be used by Invacare Corporation and protected as required by applicable laws and regulations. Part No 1114850 7 Excelerator™XLT Handcycle Series Safeguarding your investment. 2. Receiving updates with Speed Cassette Chain ...70 ...71 Assembling/Using/Adjusting the Handcycle Rack 71 Assembling the Handcycle Rack ...71 Using the Handcycle Rack...72 Adjusting the Handcycle Rack...73 Using the Alignment Gauge...74 LIMITED WARRANTY 75 REGISTER YOUR PRODUCT The benefits of your registration. XLT Gold, and Top End Force ...
... the Fork - Any registration information you submit will only be used by Invacare Corporation and protected as required by applicable laws and regulations. Part No 1114850 7 Excelerator™XLT Handcycle Series Safeguarding your investment. 2. Receiving updates with Speed Cassette Chain ...70 ...71 Assembling/Using/Adjusting the Handcycle Rack 71 Assembling the Handcycle Rack ...71 Using the Handcycle Rack...72 Adjusting the Handcycle Rack...73 Using the Alignment Gauge...74 LIMITED WARRANTY 75 REGISTER YOUR PRODUCT The benefits of your registration. XLT Gold, and Top End Force ...
Owners Manual
Page 11
TYPICAL PRODUCT PARAMETERS TOP END XLT PRO TOP END XLT GOLD Seat Width: 14 to 18 inches 14 to 18 inches Seat Depth: 15 inches 15 inches Seat-to approximately 1‐inch. Wheel Clearance: 2 inches - * 2½ ...; inches (Narrow, Tall) 12 inches (Wide) 18 inches (Narrow, Tall) Footrest: Adjustable Fore and Aft Adjustable Fore and Aft Side - Part No 1114850 11 Recumbent Handcycle Series Standard 9° - Precision Black Anodized Quick Release Stainless or Threaded Axles w/½-inch Quick Release Stainless Axles or Threaded Axles Spokes: 14 Gauge Stainless...
TYPICAL PRODUCT PARAMETERS TOP END XLT PRO TOP END XLT GOLD Seat Width: 14 to 18 inches 14 to 18 inches Seat Depth: 15 inches 15 inches Seat-to approximately 1‐inch. Wheel Clearance: 2 inches - * 2½ ...; inches (Narrow, Tall) 12 inches (Wide) 18 inches (Narrow, Tall) Footrest: Adjustable Fore and Aft Adjustable Fore and Aft Side - Part No 1114850 11 Recumbent Handcycle Series Standard 9° - Precision Black Anodized Quick Release Stainless or Threaded Axles w/½-inch Quick Release Stainless Axles or Threaded Axles Spokes: 14 Gauge Stainless...
Owners Manual
Page 13
...as auto or aircraft safety belts. Use proper hand signals when turning. If signs of wear appear, belt MUST be ordered with Invacare accessories. Avoid all street intersections and observe to the left, to the right and back to left again before attempting any transfer is...not been tested by other healthcare professionals to restraints - Part No 1114850 13 Recumbent Handcycle Series SECTION 1-GENERAL GUIDELINES Top End XLT, XLT jr., and XLT Gold Models Only ‐ The parking brake of the handcycle MUST be engaged before proceeding. DO NOT attempt to move up or down at all...
...as auto or aircraft safety belts. Use proper hand signals when turning. If signs of wear appear, belt MUST be ordered with Invacare accessories. Avoid all street intersections and observe to the left, to the right and back to left again before attempting any transfer is...not been tested by other healthcare professionals to restraints - Part No 1114850 13 Recumbent Handcycle Series SECTION 1-GENERAL GUIDELINES Top End XLT, XLT jr., and XLT Gold Models Only ‐ The parking brake of the handcycle MUST be engaged before proceeding. DO NOT attempt to move up or down at all...
Owners Manual
Page 16
...front wheel off the ground and rotate the front tire. 5. Position the XLT on level ground and as close as possible along side the object to FIGURE 2.1 on the handcycle. 4. TOP END XLT, XLT JR. AND XLT GOLD MODELS ONLY - NOTE: This activity may be ordered with the optional parking... brake, the parking brake MUST be engaged before attempting a transfer alone. Position the handcycle handles as far forward as possible in...
...front wheel off the ground and rotate the front tire. 5. Position the XLT on level ground and as close as possible along side the object to FIGURE 2.1 on the handcycle. 4. TOP END XLT, XLT JR. AND XLT GOLD MODELS ONLY - NOTE: This activity may be ordered with the optional parking... brake, the parking brake MUST be engaged before attempting a transfer alone. Position the handcycle handles as far forward as possible in...
Owners Manual
Page 21
...correct and equal pressure. Troubleshooting SECTION 3-SAFETY INSPECTION VEERS VEERS SLUGGISH WHEEL SQUEAKS LOOSENESS IN SOLUTIONS RIGHT LEFT TURN OR FLUTTERS AND HANDCYCLE PERFORMANCE RATTLES X X X X Check tires for proper adjustment and operation. Check chain for loose X X X X axle... Refer to the frame tubing. X X Check road crown compensator or XLT Gold dampener hardware and adjustment Check for proper tension X X X and adjustment. Part No 1114850 21 Recumbent Handcycle Series Check all nuts and bolts are secure. CAUTION DO NOT overtighten ...
...correct and equal pressure. Troubleshooting SECTION 3-SAFETY INSPECTION VEERS VEERS SLUGGISH WHEEL SQUEAKS LOOSENESS IN SOLUTIONS RIGHT LEFT TURN OR FLUTTERS AND HANDCYCLE PERFORMANCE RATTLES X X X X Check tires for proper adjustment and operation. Check chain for loose X X X X axle... Refer to the frame tubing. X X Check road crown compensator or XLT Gold dampener hardware and adjustment Check for proper tension X X X and adjustment. Part No 1114850 21 Recumbent Handcycle Series Check all nuts and bolts are secure. CAUTION DO NOT overtighten ...
Owners Manual
Page 22
... Road Crown Compensator on page 50 and Installing/Removing/Adjusting the Steering Dampener ‐ For Top End XLT Gold and Force Only on page 42. ƽ WARNING DO NOT use the handcycle unless it has the proper tire pressure (p.s.i.). CAUTION As with a Teflon® lubricant. 5. Keep ...the side wall of front wheel. If it aligned at your local bicycle shop. Failure to follow these suggestions may occur. 4. Recumbent Handcycle Series 22 Part No 1114850 Refer to ensure positive locking and proper operation. Check upholstery for cracks and wear, and should be replaced....
... Road Crown Compensator on page 50 and Installing/Removing/Adjusting the Steering Dampener ‐ For Top End XLT Gold and Force Only on page 42. ƽ WARNING DO NOT use the handcycle unless it has the proper tire pressure (p.s.i.). CAUTION As with a Teflon® lubricant. 5. Keep ...the side wall of front wheel. If it aligned at your local bicycle shop. Failure to follow these suggestions may occur. 4. Recumbent Handcycle Series 22 Part No 1114850 Refer to ensure positive locking and proper operation. Check upholstery for cracks and wear, and should be replaced....
Owners Manual
Page 23
If the hand crank obstructs your view. NOTE: Invacare recommends that there is tight. TOOLS REQUIRED: Adjustable Wrench (10-12 ...Height ‐ Wide Back Option Only on page 25. Initial Setup NOTE: For this procedure, refer to the handcycle. 2. If installed, ensure parking brake functions properly (Adjusting/Replacing the Parking Brake on page 56) if crank ...position/upholstery (Adjusting Seat Fore/Aft ‐ All Models Except XLT Gold and Top End Force on page 36, Adjusting Seat Height ‐ All Models Except XLT Gold and Top End Force on page 38 and/or Replacing Seat Upholstery...
If the hand crank obstructs your view. NOTE: Invacare recommends that there is tight. TOOLS REQUIRED: Adjustable Wrench (10-12 ...Height ‐ Wide Back Option Only on page 25. Initial Setup NOTE: For this procedure, refer to the handcycle. 2. If installed, ensure parking brake functions properly (Adjusting/Replacing the Parking Brake on page 56) if crank ...position/upholstery (Adjusting Seat Fore/Aft ‐ All Models Except XLT Gold and Top End Force on page 36, Adjusting Seat Height ‐ All Models Except XLT Gold and Top End Force on page 38 and/or Replacing Seat Upholstery...
Owners Manual
Page 25
Rear Wheel Top End XLT Gold Hand Crank Assembly Back Seat SECTION 4-INITIAL SETUP Rapid-Fire Hand Brake/Shifter Chain Footrest Rear Wheel Top End Force Hand Crank Assembly Back Rapid-Fire Hand Brake/Shifter Chain Seat FIGURE 4.2 Initial Setup Footrest Part No 1114850 25 Recumbent Handcycle Series
Rear Wheel Top End XLT Gold Hand Crank Assembly Back Seat SECTION 4-INITIAL SETUP Rapid-Fire Hand Brake/Shifter Chain Footrest Rear Wheel Top End Force Hand Crank Assembly Back Rapid-Fire Hand Brake/Shifter Chain Seat FIGURE 4.2 Initial Setup Footrest Part No 1114850 25 Recumbent Handcycle Series
Owners Manual
Page 26
...5. If installed, release the parking brake. SECTION 5-OPERATION SECTION 5-OPERATION ƽ WARNING After any adjustments, repair or service and before using the handcycle otherwise injury or damage may occur. Refer to FIGURE 5.1 on page 27. 1. Ensure the seat is adjusted properly. Otherwise, injury or damage may... to Adjusting Seat Fore/Aft ‐ All Models Except XLT Gold and Top End Force on page 36 or Adjusting Seat Height ‐ All Models Except XLT Gold and Top End Force on page 32. DO NOT operate the handcycle if the hand crank obstructs your view. Place at all...
...5. If installed, release the parking brake. SECTION 5-OPERATION SECTION 5-OPERATION ƽ WARNING After any adjustments, repair or service and before using the handcycle otherwise injury or damage may occur. Refer to FIGURE 5.1 on page 27. 1. Ensure the seat is adjusted properly. Otherwise, injury or damage may... to Adjusting Seat Fore/Aft ‐ All Models Except XLT Gold and Top End Force on page 36 or Adjusting Seat Height ‐ All Models Except XLT Gold and Top End Force on page 32. DO NOT operate the handcycle if the hand crank obstructs your view. Place at all...
Owners Manual
Page 28
...climbing/accelerating (easier cranking) (lever A) and is called a downshift. Repeat until chain runs smoothly over the chain ring teeth while the handcycle is moving. • Shifting from Harder or Larger Chainring to Easier or Smaller Chainring (Downshift) ‐ Push lever down at the same...SECTION 5-OPERATION Hands-On Rapid Fire Shifter/Brake System: Twenty-seven Speeds NOTE: For this procedure, refer to the Top End XLT Pro, XLT Gold, and Force ONLY. There are pressed simultaneously. The right shifter operates the nine gears on the lower derailleur and the manual shifter...
...climbing/accelerating (easier cranking) (lever A) and is called a downshift. Repeat until chain runs smoothly over the chain ring teeth while the handcycle is moving. • Shifting from Harder or Larger Chainring to Easier or Smaller Chainring (Downshift) ‐ Push lever down at the same...SECTION 5-OPERATION Hands-On Rapid Fire Shifter/Brake System: Twenty-seven Speeds NOTE: For this procedure, refer to the Top End XLT Pro, XLT Gold, and Force ONLY. There are pressed simultaneously. The right shifter operates the nine gears on the lower derailleur and the manual shifter...
Owners Manual
Page 29
... 27 speeds). Lift the pedals up , keep the front wheel straight. CAUTION If backing up . Braking Top End XLT Handcycles have hand brakes. Apply by pedaling in the XLT PRO, XLT Gold and Force models, take care not to avoid this problem. The weight of the hand crank may engage the reversing drum... brakes (Top End XLT and XLT jr. models ONLY) while backing up in reverse. Part No 1114850 29 Recumbent Handcycle Series Hands-On Rapid ...
... 27 speeds). Lift the pedals up , keep the front wheel straight. CAUTION If backing up . Braking Top End XLT Handcycles have hand brakes. Apply by pedaling in the XLT PRO, XLT Gold and Force models, take care not to avoid this problem. The weight of the hand crank may engage the reversing drum... brakes (Top End XLT and XLT jr. models ONLY) while backing up in reverse. Part No 1114850 29 Recumbent Handcycle Series Hands-On Rapid ...
Owners Manual
Page 30
...handle locks in the "ready" position to the object you are transferring into or out of the handcycle, every precaution should be taken to a complete stop the bike. Recumbent Handcycle Series 30 Part No 1114850 NOTE: For this procedure, refer to FIGURE 5.4. 1. Release when desired ...speed is advised (heavy traffic, intersections, etc.) hands should be kept in place. Position the handcycle on the Top End XLT Pro, XLT Gold and Top End Force models use the hand brake as possible to prepare for braking. SECTION 5-OPERATION Hand Brakes/Hands-On ...
...handle locks in the "ready" position to the object you are transferring into or out of the handcycle, every precaution should be taken to a complete stop the bike. Recumbent Handcycle Series 30 Part No 1114850 NOTE: For this procedure, refer to FIGURE 5.4. 1. Release when desired ...speed is advised (heavy traffic, intersections, etc.) hands should be kept in place. Position the handcycle on the Top End XLT Pro, XLT Gold and Top End Force models use the hand brake as possible to prepare for braking. SECTION 5-OPERATION Hand Brakes/Hands-On ...
Owners Manual
Page 34
... your view, adjust the height before using the handcycle - otherwise injury or damage may occur. Move the hand crank assembly up or down on page 56. Fork Stem FIGURE 6.4 Adjusting Hand Crank Height All Models Except Top End XLT Gold 3. Tighten the chain if necessary. All Models ...Except Top End XLT Gold NOTE: For this procedure, refer to secure the hand crank in the desired position. 4. Adjusting Hand Crank ...
... your view, adjust the height before using the handcycle - otherwise injury or damage may occur. Move the hand crank assembly up or down on page 56. Fork Stem FIGURE 6.4 Adjusting Hand Crank Height All Models Except Top End XLT Gold 3. Tighten the chain if necessary. All Models ...Except Top End XLT Gold NOTE: For this procedure, refer to secure the hand crank in the desired position. 4. Adjusting Hand Crank ...
Owners Manual
Page 35
...Neck Upper Clamp and Set Screws Hand Crank (Gear and Chain Not Shown) FIGURE 6.5 Adjusting Top End XLT Gold Hand Crank Part No 1114850 35 Recumbent Handcycle Series SECTION 6-RIDING POSITION Adjusting Top End XLT Gold Hand Crank NOTE: For this procedure, refer to secure the hand crank in the fork neck until ... two set screws on page 56. NOTE: The hand crank should NEVER be positioned so that when the hand is toward the front of the handcycle, the arm is slightly bent. Tighten the chain if necessary. Adjusting Hand Crank Height 1. Loosen, but DO NOT remove the hex nut securing...
...Neck Upper Clamp and Set Screws Hand Crank (Gear and Chain Not Shown) FIGURE 6.5 Adjusting Top End XLT Gold Hand Crank Part No 1114850 35 Recumbent Handcycle Series SECTION 6-RIDING POSITION Adjusting Top End XLT Gold Hand Crank NOTE: For this procedure, refer to secure the hand crank in the fork neck until ... two set screws on page 56. NOTE: The hand crank should NEVER be positioned so that when the hand is toward the front of the handcycle, the arm is slightly bent. Tighten the chain if necessary. Adjusting Hand Crank Height 1. Loosen, but DO NOT remove the hex nut securing...
Owners Manual
Page 36
...frame to the rear seat supports securely. Tighten the six socket screws that secure the rear seat frame to the desired position. 6. All Models Except XLT Gold and Top End Force Recumbent Handcycle Series 36 Part No 1114850 NOTE: There are socket screws on the right and left side of the... to the desired position. • Moving the Seat Forward ‐ While pushing down on the back support tubes, pull the seat forward to the handcycle frame. 3. Loosen, but DO NOT remove the four rear socket screws that secure the seat frame to the rear seat supports. All Models Except...
...frame to the rear seat supports securely. Tighten the six socket screws that secure the rear seat frame to the desired position. 6. All Models Except XLT Gold and Top End Force Recumbent Handcycle Series 36 Part No 1114850 NOTE: There are socket screws on the right and left side of the... to the desired position. • Moving the Seat Forward ‐ While pushing down on the back support tubes, pull the seat forward to the handcycle frame. 3. Loosen, but DO NOT remove the four rear socket screws that secure the seat frame to the rear seat supports. All Models Except...
Owners Manual
Page 37
XLT Gold and Top End Force Only NOTE: For this procedure, refer to desired seat position. 4. Slide back clamps for (forward) or aft (rearward) along the seat ... Seat Upholstery on page 58. 6. Loosen, but DO NOT remove the two mounting bolts and locknuts securing the two back clamps to the seat rails. 5. XLT Gold and Top End Force Only Part No 1114850 37 Recumbent Handcycle Series
XLT Gold and Top End Force Only NOTE: For this procedure, refer to desired seat position. 4. Slide back clamps for (forward) or aft (rearward) along the seat ... Seat Upholstery on page 58. 6. Loosen, but DO NOT remove the two mounting bolts and locknuts securing the two back clamps to the seat rails. 5. XLT Gold and Top End Force Only Part No 1114850 37 Recumbent Handcycle Series
Owners Manual
Page 38
... 4. Install the two socket screws to secure the front of the seat frame to the handcycle frame. 2. Back Support Tube Seat Angle Adjustment Clamps Height Adjustment Clamp Front Socket Screw Rear Socket Screws Handcycle Frame Height Adjustment Bracket Seat Frame FIGURE 6.8 Adjusting Seat Height - Loosen, but DO NOT... remove the four socket screws securing the rear of the seat frame to FIGURE 6.8. 1. All Models Except XLT Gold and Top End Force Recumbent Handcycle Series 38 Part No 1114850 Remove the two socket screws securing the front of the seat to the...
... 4. Install the two socket screws to secure the front of the seat frame to the handcycle frame. 2. Back Support Tube Seat Angle Adjustment Clamps Height Adjustment Clamp Front Socket Screw Rear Socket Screws Handcycle Frame Height Adjustment Bracket Seat Frame FIGURE 6.8 Adjusting Seat Height - Loosen, but DO NOT... remove the four socket screws securing the rear of the seat frame to FIGURE 6.8. 1. All Models Except XLT Gold and Top End Force Recumbent Handcycle Series 38 Part No 1114850 Remove the two socket screws securing the front of the seat to the...