Owners Manual
Page 3
...Mow up . TOWING • Tow only with the engine running . • Check grass catcher components and the discharge chute frequently and replace with safe machine operation. Do not attach towed equipment except at all times until fueling is not possible, then refuel such equipment with a...Remove gas-powered equipment from your view of children. Never assume that may fall off and be seriously injured or interfere with manufacturer's recommended parts, when necessary. • Mower blades are explosive. • Extinguish all nuts and bolts tight to operate the machine. • Use...
...Mow up . TOWING • Tow only with the engine running . • Check grass catcher components and the discharge chute frequently and replace with safe machine operation. Do not attach towed equipment except at all times until fueling is not possible, then refuel such equipment with a...Remove gas-powered equipment from your view of children. Never assume that may fall off and be seriously injured or interfere with manufacturer's recommended parts, when necessary. • Mower blades are explosive. • Extinguish all nuts and bolts tight to operate the machine. • Use...
Owners Manual
Page 5
...REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. TO REMOVE TRACTOR FROM CARTON UNPACK CARTON • Remove all accessible loose parts and parts cartons from carton . • Cut along dotted lines on label (label is located between terminals) charge battery for minimum of one ... wheel). Remove end panels and lay side panels flat. • Check for charging instructions). • For battery and battery cable installation see "REPLACING BATTERY" in the "Service and Adjustments" section in this manual. TO CHECK BATTERY (See Fig. 1) • Lift hood to press clutch/...
...REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. TO REMOVE TRACTOR FROM CARTON UNPACK CARTON • Remove all accessible loose parts and parts cartons from carton . • Cut along dotted lines on label (label is located between terminals) charge battery for minimum of one ... wheel). Remove end panels and lay side panels flat. • Check for charging instructions). • For battery and battery cable installation see "REPLACING BATTERY" in the "Service and Adjustments" section in this manual. TO CHECK BATTERY (See Fig. 1) • Lift hood to press clutch/...
Owners Manual
Page 6
... and wires are shown for shipping purposes. PLEASE REVIEW THE FOLLOWING CHECKLIST: ✓ All assembly instructions have been completed. ✓ No remaining loose parts in carton. ✓ Battery is properly prepared and charged. ✓ Seat is clear of this manual). 6 Be sure they are properly inflated.... (For shipping purposes, the tires were overinflated at the factory). ✓ Be sure mower deck is at the factory for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual). WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY ...
... and wires are shown for shipping purposes. PLEASE REVIEW THE FOLLOWING CHECKLIST: ✓ All assembly instructions have been completed. ✓ No remaining loose parts in carton. ✓ Battery is properly prepared and charged. ✓ Seat is clear of this manual). 6 Be sure they are properly inflated.... (For shipping purposes, the tires were overinflated at the factory). ✓ Be sure mower deck is at the factory for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual). WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY ...
Owners Manual
Page 15
...start unless the brake pedal is fully depressed, and the attachment clutch control is hazardous, could damage your tractor and void your local parts dealer. BATTERY Fig. 15 Your tractor has a battery charging system which can cause the battery to "leak" power. NOTE: ...The original equipment battery on your tractor does not function as described, repair the problem immediately. Replace bent or damaged blades. Using a blade not approved by the manufacturer of this manual). Lbs. torque). IMPORTANT: SPECIAL BLADE BOLT HEAT ...
...start unless the brake pedal is fully depressed, and the attachment clutch control is hazardous, could damage your tractor and void your local parts dealer. BATTERY Fig. 15 Your tractor has a battery charging system which can cause the battery to "leak" power. NOTE: ...The original equipment battery on your tractor does not function as described, repair the problem immediately. Replace bent or damaged blades. Using a blade not approved by the manufacturer of this manual). Lbs. torque). IMPORTANT: SPECIAL BLADE BOLT HEAT ...
Owners Manual
Page 17
... Immediately wipe up any holes in the operator's position with a washout port on . 6. Water in fuel line with the blade. • Replace broken or missing washout fitting immediately, prior to using a garden hose or pressure Fig. 18 washer to clean your garden hose to keep water out... covered to reach. IMPORTANT: Tug hose ensuring connection is in the transmission will shorten the useful life of all pinch points and movable parts (See Fig. 19) CLUTCH/BRAKE PEDAL CLEAN TOP SIDE STEERING PLATE NOZZLE ADAPTER HOSE WASHOUT PORT CAUTION: PINCH POINTS STEERING SYSTEM, DASH...
... Immediately wipe up any holes in the operator's position with a washout port on . 6. Water in fuel line with the blade. • Replace broken or missing washout fitting immediately, prior to using a garden hose or pressure Fig. 18 washer to clean your garden hose to keep water out... covered to reach. IMPORTANT: Tug hose ensuring connection is in the transmission will shorten the useful life of all pinch points and movable parts (See Fig. 19) CLUTCH/BRAKE PEDAL CLEAN TOP SIDE STEERING PLATE NOZZLE ADAPTER HOSE WASHOUT PORT CAUTION: PINCH POINTS STEERING SYSTEM, DASH...
Owners Manual
Page 22
...8226; Reinstall terminal cover. • First connect RED battery cable to positive (+) battery terminal with remaining bolt and nut. If your local parts dealer. TO REMOVE CABLES, REVERSE ORDER • BLACK cable first from chassis and then from the fully charged battery. • RED ...connecting battery, remove metal bracelets, wristwatch bands, rings, etc. WARNING: Lead-acid batteries generate explosive gases. Insert square key. • Replace washers and snap retaining ring securely in rear wheel hub and axle. NOTE: To seal tire punctures and prevent flat tires due to slow ...
...8226; Reinstall terminal cover. • First connect RED battery cable to positive (+) battery terminal with remaining bolt and nut. If your local parts dealer. TO REMOVE CABLES, REVERSE ORDER • BLACK cable first from chassis and then from the fully charged battery. • RED ...connecting battery, remove metal bracelets, wristwatch bands, rings, etc. WARNING: Lead-acid batteries generate explosive gases. Insert square key. • Replace washers and snap retaining ring securely in rear wheel hub and axle. NOTE: To seal tire punctures and prevent flat tires due to slow ...
Owners Manual
Page 23
... Loose or damaged wiring may cause your transmission require removal for repair and/or adjustment. TO REPLACE FUSE Replace with 20 amp automotive-type plug-in the Repair Parts section. TO ADJUST CARBURETOR Your carburetor is necessary, see engne manual. TO REMOVE HOOD AND ...CONTROL The choke control has been preset at the factory and adjustment should be necessary. TRANSMISSION REMOVAL/REPLACEMENT Should your tractor to an authorized service center for service or replacement, it from starting. • Check wiring. See electrical wiring diagram in fuse. SERVICE AND...
... Loose or damaged wiring may cause your transmission require removal for repair and/or adjustment. TO REPLACE FUSE Replace with 20 amp automotive-type plug-in the Repair Parts section. TO ADJUST CARBURETOR Your carburetor is necessary, see engne manual. TO REMOVE HOOD AND ...CONTROL The choke control has been preset at the factory and adjustment should be necessary. TRANSMISSION REMOVAL/REPLACEMENT Should your tractor to an authorized service center for service or replacement, it from starting. • Check wiring. See electrical wiring diagram in fuse. SERVICE AND...
Owners Manual
Page 24
...grease, leaves, etc. When mower is removed from dust and dirt. • Cover your tractor with new spark plug(s). Inspect moving parts for winter storage. Add stabilizer to gasoline in minimizing the formation of fuel gum deposits during long periods of storage, battery cables should ...oil through spark plug hole(s) into cylinder(s). • Turn ignition key to "START" position for a few seconds to distribute oil. • Replace with a suitable protective cover that all rusted or chipped paint surfaces; OTHER • Do not store gasoline from tractor for damage, breakage and ...
...grease, leaves, etc. When mower is removed from dust and dirt. • Cover your tractor with new spark plug(s). Inspect moving parts for winter storage. Add stabilizer to gasoline in minimizing the formation of fuel gum deposits during long periods of storage, battery cables should ...oil through spark plug hole(s) into cylinder(s). • Turn ignition key to "START" position for a few seconds to distribute oil. • Replace with a suitable protective cover that all rusted or chipped paint surfaces; OTHER • Do not store gasoline from tractor for damage, breakage and ...
Owners Manual
Page 25
... battery terminals. 6. Loose or damaged wiring. 7. Weak or dead battery. 2. Faulty solenoid or starter. 1. Check/replace solenoid or starter. Loss of adjustment. 15. Dirty air filter. 4. Clean engine air screen/fins. 12. Replace blade mandrel. 3. Replace damaged parts. 25 Bad spark plug. 5. Attachment clutch is engaged. 3. Faulty ignition switch. 8. Faulty operator presence switch(es...
... battery terminals. 6. Loose or damaged wiring. 7. Weak or dead battery. 2. Faulty solenoid or starter. 1. Check/replace solenoid or starter. Loss of adjustment. 15. Dirty air filter. 4. Clean engine air screen/fins. 12. Replace blade mandrel. 3. Replace damaged parts. 25 Bad spark plug. 5. Attachment clutch is engaged. 3. Faulty ignition switch. 8. Faulty operator presence switch(es...
Owners Manual
Page 26
...Loose or damaged wiring. 5. Faulty regulator (if so equipped). 4. Replace battery. 2. Replace regulator. 4. Replace motion drive belt. 4. Turn ignition key to open vent holes. CORRECTION 1. Replace mower drive belt. 3. Replace with attachment clutch engaged 1. Faulty light switch. 4. Poor cable ... cut - Tighten blade bolt. 2. Remove obstruction. 2. Replace idler pulley. 4. Worn, bent or loose blade. 6. Reinstall blades sharp edge down. 10. See "CLEANING" in parts manual. 11. Purge transmission. 5. Reverse operation system (ROS...
...Loose or damaged wiring. 5. Faulty regulator (if so equipped). 4. Replace battery. 2. Replace regulator. 4. Replace motion drive belt. 4. Turn ignition key to open vent holes. CORRECTION 1. Replace mower drive belt. 3. Replace with attachment clutch engaged 1. Faulty light switch. 4. Poor cable ... cut - Tighten blade bolt. 2. Remove obstruction. 2. Replace idler pulley. 4. Worn, bent or loose blade. 6. Reinstall blades sharp edge down. 10. See "CLEANING" in parts manual. 11. Purge transmission. 5. Reverse operation system (ROS...
Owners Manual
Page 35
... dimensions given in U.S. inches 1 inch = 25.4 mm For engine service and replacement parts, call the toll free number for your engine manufacturer listed below: Kohler Co. 1-800-544-2444 35 TRACTOR - - SV610-3212 (430089)(Order parts from engine manufacturer) Muffler Keeper Belt Engine Pulley Engine Tank Fuel Cap Asm Control ...1 Bushing Screw 3/8-16 x 1 Tube Exhaust Screw Socket Hd. 5/16-18 x .75 Canister Carbon Filter Valve Asm. MODEL NUMBER YTH21K46 (96045002901), PRODUCT NO. 960 45 00-29 ENGINE KEY NO. 1 PART NO. 2 532 18 86-55 9 532 19 43-20 12 532 40 54-72 15 532 41 41-51 18...
... dimensions given in U.S. inches 1 inch = 25.4 mm For engine service and replacement parts, call the toll free number for your engine manufacturer listed below: Kohler Co. 1-800-544-2444 35 TRACTOR - - SV610-3212 (430089)(Order parts from engine manufacturer) Muffler Keeper Belt Engine Pulley Engine Tank Fuel Cap Asm Control ...1 Bushing Screw 3/8-16 x 1 Tube Exhaust Screw Socket Hd. 5/16-18 x .75 Canister Carbon Filter Valve Asm. MODEL NUMBER YTH21K46 (96045002901), PRODUCT NO. 960 45 00-29 ENGINE KEY NO. 1 PART NO. 2 532 18 86-55 9 532 19 43-20 12 532 40 54-72 15 532 41 41-51 18...
Owners Manual
Page 39
... shaft assembly, and bearing only - RH Keeper Belt Pulley Idler Spring Return Cable Clutch Manual w/Spr. pulley/nut/washer and blade bolt/washers not included) Replacement Mower, Complete NOTE: All component dimensions given in U.S. Cable Screw 5/16-18 Bolt, Shoulder Wheel, Gauge Washer 13/32 x 1-1/4 x 12 Ga. ... 1 59 532 14 10-43 Guard, Tuv Idler (94) 60 532 19 94-71 Arm Brake Mower LH KEY PART NO. MODEL NUMBER YTH21K46 (96045002901), PRODUCT NO. 960 45 00-29 MOWER DECK KEY PART NO. inches 1 inch = 25.4 mm 39 Baffle Center Front Baffle Front RH Washer 13/32 x 1 x 1/2...
... shaft assembly, and bearing only - RH Keeper Belt Pulley Idler Spring Return Cable Clutch Manual w/Spr. pulley/nut/washer and blade bolt/washers not included) Replacement Mower, Complete NOTE: All component dimensions given in U.S. Cable Screw 5/16-18 Bolt, Shoulder Wheel, Gauge Washer 13/32 x 1-1/4 x 12 Ga. ... 1 59 532 14 10-43 Guard, Tuv Idler (94) 60 532 19 94-71 Arm Brake Mower LH KEY PART NO. MODEL NUMBER YTH21K46 (96045002901), PRODUCT NO. 960 45 00-29 MOWER DECK KEY PART NO. inches 1 inch = 25.4 mm 39 Baffle Center Front Baffle Front RH Washer 13/32 x 1 x 1/2...
Owners Manual
Page 42
... x 8-8 Turf Saver LT Tube Rear (Service Item Only) Rim Asm 8" Rear Sealant, Tire (10 oz. MODEL NUMBER YTH21K46 (96045002901), PRODUCT NO. 960 45 00-29 DECALS 47 2 56 2 8 3 1 9 10 KEY NO. 1 2 3 4 5 6 7 8 12 PART NO. PART NO. inches 1 inch = 25.4 mm 42 DESCRIPTION 532 14 50-05 532 17 05-63 532 16 03..., Battery Dnge/Poi Decal, Mower Warning Decal, Mower V-Belt Schematic Decal, Bypass Pad, Footrest, LH Pad, Footrest, RH Manual, Owner's (English) Manual, Owner's (Spanish) KEY PART NO. TRACTOR - - Decal, Replacement Decal, Label Emiss.
... x 8-8 Turf Saver LT Tube Rear (Service Item Only) Rim Asm 8" Rear Sealant, Tire (10 oz. MODEL NUMBER YTH21K46 (96045002901), PRODUCT NO. 960 45 00-29 DECALS 47 2 56 2 8 3 1 9 10 KEY NO. 1 2 3 4 5 6 7 8 12 PART NO. PART NO. inches 1 inch = 25.4 mm 42 DESCRIPTION 532 14 50-05 532 17 05-63 532 16 03..., Battery Dnge/Poi Decal, Mower Warning Decal, Mower V-Belt Schematic Decal, Bypass Pad, Footrest, LH Pad, Footrest, RH Manual, Owner's (English) Manual, Owner's (Spanish) KEY PART NO. TRACTOR - - Decal, Replacement Decal, Label Emiss.
Parts List
Page 10
... x 7/8 x 16 Ga. inches 1 inch = 25.4 mm For engine service and replacement parts, call the toll free number for your engine manufacturer listed below: Kohler Co. 1-800-544-2444 35 Screw 1/4-20 x 3/4 Purge Line NOTE: All component dimensions given in U.S. MODEL NUMBER YTH21K46 (96045002601), PRODUCT NO. 960 45 00-26 ENGINE KEY NO. 1 2 9 12... 15 18 20 21 28 29 37 42 45 69 79 81 82 85 87 90 92 94 96 97 138 PART NO. 532 43 83-24 532 18 86-55...
... x 7/8 x 16 Ga. inches 1 inch = 25.4 mm For engine service and replacement parts, call the toll free number for your engine manufacturer listed below: Kohler Co. 1-800-544-2444 35 Screw 1/4-20 x 3/4 Purge Line NOTE: All component dimensions given in U.S. MODEL NUMBER YTH21K46 (96045002601), PRODUCT NO. 960 45 00-26 ENGINE KEY NO. 1 2 9 12... 15 18 20 21 28 29 37 42 45 69 79 81 82 85 87 90 92 94 96 97 138 PART NO. 532 43 83-24 532 18 86-55...
Parts List
Page 14
...Fastener Nut Lock Hex Flange Screw 3/8-16 x 3/4 Washer 13/32 x 13/16 x 12 Ga. pulley/nut/washer and blade bolt/washers not included) Replacement Mower, Complete NOTE: All component dimensions given in U.S. Keeper Belt Eng. RH Keeper Belt Pulley Idler Spring Return Cable Clutch Manual w/Spr. NO. Baffle ... - - 532 19 28-70 - - 532 43 96-72 Arm Brake Mower Linkage Brake Handle, Clutch Cable V-Belt Bolt Clutch Asm. MODEL NUMBER YTH21K46 (96045002601), PRODUCT NO. 960 45 00-26 MOWER DECK KEY PART NO. NO. Cable Screw 5/16-18 Bolt, Shoulder Wheel, Gauge Washer 13/32 x 1-1/4 x 12 Ga.
...Fastener Nut Lock Hex Flange Screw 3/8-16 x 3/4 Washer 13/32 x 13/16 x 12 Ga. pulley/nut/washer and blade bolt/washers not included) Replacement Mower, Complete NOTE: All component dimensions given in U.S. Keeper Belt Eng. RH Keeper Belt Pulley Idler Spring Return Cable Clutch Manual w/Spr. NO. Baffle ... - - 532 19 28-70 - - 532 43 96-72 Arm Brake Mower Linkage Brake Handle, Clutch Cable V-Belt Bolt Clutch Asm. MODEL NUMBER YTH21K46 (96045002601), PRODUCT NO. 960 45 00-26 MOWER DECK KEY PART NO. NO. Cable Screw 5/16-18 Bolt, Shoulder Wheel, Gauge Washer 13/32 x 1-1/4 x 12 Ga.
Parts List
Page 17
inches 1 inch = 25.4 mm 42 Decal, Replacement Decal, Fender WHEELS AND TIRES 1 2 11 3 4 7 10 5 9 6 8 wheel_art_1-tex KEY NO. 9 12 - - - - - - PART NO. DESCRIPTION 532 41 91-38 532 42 91-96 532 ...15-54 Decal, Fender Warning Decal, Hood Decal, Hood Panel SD Decal, Mower Warning Decal, Customer Respons. PART NO. DESCRIPTION 532 14 50-05 532 16 03-96 532 16 69-60 532 43 96-81 532 ...8-8 Turf Saver LT Tube Rear (Service Item Only) Rim Asm 8" Rear Sealant, Tire (10 oz. MODEL NUMBER YTH21K46 (96045002601), PRODUCT NO. 960 45 00-26 DECALS 2 56 2 8 9 3 1 4 12 KEY NO...
inches 1 inch = 25.4 mm 42 Decal, Replacement Decal, Fender WHEELS AND TIRES 1 2 11 3 4 7 10 5 9 6 8 wheel_art_1-tex KEY NO. 9 12 - - - - - - PART NO. DESCRIPTION 532 41 91-38 532 42 91-96 532 ...15-54 Decal, Fender Warning Decal, Hood Decal, Hood Panel SD Decal, Mower Warning Decal, Customer Respons. PART NO. DESCRIPTION 532 14 50-05 532 16 03-96 532 16 69-60 532 43 96-81 532 ...8-8 Turf Saver LT Tube Rear (Service Item Only) Rim Asm 8" Rear Sealant, Tire (10 oz. MODEL NUMBER YTH21K46 (96045002601), PRODUCT NO. 960 45 00-26 DECALS 2 56 2 8 9 3 1 4 12 KEY NO...