TriStar VS Manual
Page 1
... 620 Division St, Elizabeth, NJ 07201 Phone: (908) 351-5400 www.haywardpool.com TriStar® VS Owner's Manual IS3200VSP Rev-C Models SP3200VSP, SP3200VSPND TriStar VS Variable Speed Pump Hayward's TriStar VS variable speed pump delivers incredible energy savings via its advanced hydraulic design combined with a Hayward or third party controller and features an easyto-use digital control interface that can...
... 620 Division St, Elizabeth, NJ 07201 Phone: (908) 351-5400 www.haywardpool.com TriStar® VS Owner's Manual IS3200VSP Rev-C Models SP3200VSP, SP3200VSPND TriStar VS Variable Speed Pump Hayward's TriStar VS variable speed pump delivers incredible energy savings via its advanced hydraulic design combined with a Hayward or third party controller and features an easyto-use digital control interface that can...
TriStar VS Manual
Page 2
...to Start-Up 18 6.2. Initial startup 21 6.6. Maintenance...26 8. Shaft Seal Change Instructions ...27 9.1. Pump Location 8 4.2. Wiring 10 4.10. Wiring Diagrams...15 5.1. Hayward Pro Logic Control Wiring (For remote control of Contents 1. Menu Outline 21 6.5. Configuration Menu 22 ...) 15 5.2. External Relay Speed Control Wiring (For remote selection of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C Starting/Priming the Pump 19 6.3. User Interface Summary 20 6.4. Timer Menu 23 6.8. Stop/Resume 25 6.11. Remote ...
...to Start-Up 18 6.2. Initial startup 21 6.6. Maintenance...26 8. Shaft Seal Change Instructions ...27 9.1. Pump Location 8 4.2. Wiring 10 4.10. Wiring Diagrams...15 5.1. Hayward Pro Logic Control Wiring (For remote control of Contents 1. Menu Outline 21 6.5. Configuration Menu 22 ...) 15 5.2. External Relay Speed Control Wiring (For remote selection of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C Starting/Priming the Pump 19 6.3. User Interface Summary 20 6.4. Timer Menu 23 6.8. Stop/Resume 25 6.11. Remote ...
TriStar VS Manual
Page 3
Replacing the Motor Assembly 28 10. Replacement Parts ...28 10.1. Parts Listing 29 11. Warranty...33 13. 9.2. Troubleshooting...30 11.1. Replacing the Impeller and Diffuser 28 9.6. Parts Diagram 28 10.2. Product Registration...33 Page 3 of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C General Problems 30 11.2. Error Messages 32 12. Seal Installation 27 9.5. Removing the Ceramic Seat 27 9.4. Removing the Impeller 27 9.3.
Replacing the Motor Assembly 28 10. Replacement Parts ...28 10.1. Parts Listing 29 11. Warranty...33 13. 9.2. Troubleshooting...30 11.1. Replacing the Impeller and Diffuser 28 9.6. Parts Diagram 28 10.2. Product Registration...33 Page 3 of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C General Problems 30 11.2. Error Messages 32 12. Seal Installation 27 9.5. Removing the Ceramic Seat 27 9.4. Removing the Impeller 27 9.3.
TriStar VS Manual
Page 4
... the safety-alert symbol. Page 4 of the following : Failure to its original integrity. WARNING - Select a well-drained area, one of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C All electrical wiring MUST be followed, including the following signal words, and be used with all times. This product should always be...
... the safety-alert symbol. Page 4 of the following : Failure to its original integrity. WARNING - Select a well-drained area, one of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C All electrical wiring MUST be followed, including the following signal words, and be used with all times. This product should always be...
TriStar VS Manual
Page 5
...WARNING - All electrical wiring MUST be damaged, broken, cracked, missing, or not securely attached. Hazardous voltage can result in this pump. WARNING - In accordance with applicable local codes, regulations, and the National Electric Code (NEC). Reference NEC codes for all ... service representative before using. Risk of Electric Shock. To reduce the risk of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C Failure to bond pump to pool structure will increase risk for jewelry, swimsuits, hair decorations, fingers, toes, or knuckles...
...WARNING - All electrical wiring MUST be damaged, broken, cracked, missing, or not securely attached. Hazardous voltage can result in this pump. WARNING - In accordance with applicable local codes, regulations, and the National Electric Code (NEC). Reference NEC codes for all ... service representative before using. Risk of Electric Shock. To reduce the risk of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C Failure to bond pump to pool structure will increase risk for jewelry, swimsuits, hair decorations, fingers, toes, or knuckles...
TriStar VS Manual
Page 6
... vent system, which may result in accordance with strainer cover lock ring. Before servicing pool and spa circulation system, all system and pump controls must be placed in such locations and distances to pressure in the system, which could result in the same plane (i.e. Before... servicing pool and spa water circulation system, all system and pump controls must be in off position and filter manual air relief valve must be in open position. To Reduce the risk of 36 SAVE THESE INSTRUCTIONS USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C
... vent system, which may result in accordance with strainer cover lock ring. Before servicing pool and spa circulation system, all system and pump controls must be placed in such locations and distances to pressure in the system, which could result in the same plane (i.e. Before... servicing pool and spa water circulation system, all system and pump controls must be in off position and filter manual air relief valve must be in open position. To Reduce the risk of 36 SAVE THESE INSTRUCTIONS USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C
TriStar VS Manual
Page 7
... only) or third party (SP3200VSP only) pool and spa control platforms, without issue 2.3. Product Dimensions Page 7 of the Hayward TriStar VS Variable Speed Pump. The instructions in this manual MUST be followed precisely. 2.2. ...Motor drive includes built-in protection for the proper installation and operation of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C 2.General Information 2.1. Introduction This manual contains information for high temperatures and voltage fluctuations.
... only) or third party (SP3200VSP only) pool and spa control platforms, without issue 2.3. Product Dimensions Page 7 of the Hayward TriStar VS Variable Speed Pump. The instructions in this manual MUST be followed precisely. 2.2. ...Motor drive includes built-in protection for the proper installation and operation of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C 2.General Information 2.1. Introduction This manual contains information for high temperatures and voltage fluctuations.
TriStar VS Manual
Page 8
... per hour Note the power consumption is greatly affected by a qualified professional. 4.1. Do NOT install pump and filter in a damp or non-ventilated location. Benefits of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C Given this information, you must be tight (but not over the skimmer weirs. filter) which can often...
... per hour Note the power consumption is greatly affected by a qualified professional. 4.1. Do NOT install pump and filter in a damp or non-ventilated location. Benefits of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C Given this information, you must be tight (but not over the skimmer weirs. filter) which can often...
TriStar VS Manual
Page 9
.... Use Teflon tape to two layers of straight piping (shown as it may cause cracking of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C Wind the tape clockwise as friction is only necessary to tighten fittings enough to prevent leakage.... Pump Mounting Install pump on pipe or hose joints. When installing the TriStar VS, care should be used between the pump suction inlet and any plumbing fittings (elbows, valves, etc.). Do NOT attempt to not...
.... Use Teflon tape to two layers of straight piping (shown as it may cause cracking of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C Wind the tape clockwise as friction is only necessary to tighten fittings enough to prevent leakage.... Pump Mounting Install pump on pipe or hose joints. When installing the TriStar VS, care should be used between the pump suction inlet and any plumbing fittings (elbows, valves, etc.). Do NOT attempt to not...
TriStar VS Manual
Page 10
... connect all metal parts within 5 ft. (1.5 m) of inside wall of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C Bonding reduces the risk of rated voltage (230VAC) when pump is being used in this manner, it should be more than 10% above or below nameplate... appliances are also on electrical connections. For indoor & outdoor use size and type wire required by a separate mechanical time clock, the TriStar VS pump should be set to a 15 amp branch circuit in accordance with local codes, regulations, and the National Electric Code (NEC). The...
... connect all metal parts within 5 ft. (1.5 m) of inside wall of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C Bonding reduces the risk of rated voltage (230VAC) when pump is being used in this manner, it should be more than 10% above or below nameplate... appliances are also on electrical connections. For indoor & outdoor use size and type wire required by a separate mechanical time clock, the TriStar VS pump should be set to a 15 amp branch circuit in accordance with local codes, regulations, and the National Electric Code (NEC). The...
TriStar VS Manual
Page 11
... drive, lifting the interface and rotating it to operate the other equipment, as described below: 1. Remote Control Wiring/Operation TriStar VS can communicate with and be controlled in Stand-Alone Mode using relay contacts. TriStar VS (SP3200VSPND) can be controlled by itself in a wide variety of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C
... drive, lifting the interface and rotating it to operate the other equipment, as described below: 1. Remote Control Wiring/Operation TriStar VS can communicate with and be controlled in Stand-Alone Mode using relay contacts. TriStar VS (SP3200VSPND) can be controlled by itself in a wide variety of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C
TriStar VS Manual
Page 12
... drive wiring compartment. (Figure 4.12-2) 5. Disconnect the short cable that extends out from the RS485 terminal block on the backside of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C Mount the wall mount plate, SP3200DR10, in section 5.2 to protect internal electronics. (Figure 4.12-3) 11. The following procedure. 1. Loosen the three...
... drive wiring compartment. (Figure 4.12-2) 5. Disconnect the short cable that extends out from the RS485 terminal block on the backside of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C Mount the wall mount plate, SP3200DR10, in section 5.2 to protect internal electronics. (Figure 4.12-3) 11. The following procedure. 1. Loosen the three...
TriStar VS Manual
Page 13
Figure 4.12-2: Removing the Interface Mounting Plate to access the Drive wiring compartment Figure 4.12-3: Adding the Blank Cover Page 13 of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C
Figure 4.12-2: Removing the Interface Mounting Plate to access the Drive wiring compartment Figure 4.12-3: Adding the Blank Cover Page 13 of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C
TriStar VS Manual
Page 14
...interface mounting plate in the External Relay Speed Control Wiring diagram. If the installation will be controlled using a Hayward Pro Logic control (SP3200VSPND only), connect a two-conductor cable as shown in the Input Power Wiring diagram... continuing with the motor drive, and tighten the three screws to the relay contacts as shown in the Hayward Pro Logic Control Wiring diagram. See section 5.5. 10. See section 5.1 for the installation location. A lug...AT THE CIRCUIT BREAKER. 2. Page 14 of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C
...interface mounting plate in the External Relay Speed Control Wiring diagram. If the installation will be controlled using a Hayward Pro Logic control (SP3200VSPND only), connect a two-conductor cable as shown in the Input Power Wiring diagram... continuing with the motor drive, and tighten the three screws to the relay contacts as shown in the Hayward Pro Logic Control Wiring diagram. See section 5.5. 10. See section 5.1 for the installation location. A lug...AT THE CIRCUIT BREAKER. 2. Page 14 of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C
TriStar VS Manual
Page 15
... to the system, and proceed to "Configuration Menu", section 6.6 (SP3200VSP only), or see section 5.4 for details regarding Pro Logic control of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C Use removable 4-position terminal block connectors for a minimum of 300V, and may be "ON". SW200 DIP switch #1 and #2 must be rated...
... to the system, and proceed to "Configuration Menu", section 6.6 (SP3200VSP only), or see section 5.4 for details regarding Pro Logic control of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C Use removable 4-position terminal block connectors for a minimum of 300V, and may be "ON". SW200 DIP switch #1 and #2 must be rated...
TriStar VS Manual
Page 16
...#2 must be rated for electrical connection details. External Relay Speed Control Wiring (For remote selection of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C Figure 5.3-1 Connection wire must be controlled from third party pool controls as well as noted below: 1....to select the speeds set to the following table (see section 6.7). 5.3. The TriStar VS pump can be set in the pump Configuration Menu (see section 6.6). Filter pump relay plus 2 auxiliary relays allows control of auxiliary relays used as Hayward controls that are disabled when the...
...#2 must be rated for electrical connection details. External Relay Speed Control Wiring (For remote selection of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C Figure 5.3-1 Connection wire must be controlled from third party pool controls as well as noted below: 1....to select the speeds set to the following table (see section 6.7). 5.3. The TriStar VS pump can be set in the pump Configuration Menu (see section 6.6). Filter pump relay plus 2 auxiliary relays allows control of auxiliary relays used as Hayward controls that are disabled when the...
TriStar VS Manual
Page 17
... connectors. Once installed, the pump address must have a minimum software revision of pump speed) Note: For software compatible Hayward Pro Logic controls only Figure 5.4-1 The TriStar VS pump can communicate with and be used, consult the appropriate Hayward Pro Logic pool control installation ...removable 4-position terminal block connector for a minimum of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C The ProLogic must be set according to the following table: SW200 DIP SWITCH STATUS PUMP ADDRESS #1 #2 #3 #4 #5 Pool Filter OFF OFF OFF OFF ...
... connectors. Once installed, the pump address must have a minimum software revision of pump speed) Note: For software compatible Hayward Pro Logic controls only Figure 5.4-1 The TriStar VS pump can communicate with and be used, consult the appropriate Hayward Pro Logic pool control installation ...removable 4-position terminal block connector for a minimum of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C The ProLogic must be set according to the following table: SW200 DIP SWITCH STATUS PUMP ADDRESS #1 #2 #3 #4 #5 Pool Filter OFF OFF OFF OFF ...
TriStar VS Manual
Page 18
... discharge valves MUST be latching type; Remote Stop Switch Wiring (Optional) Figure 5.5-1 Note: Connection wire must remain in severe personal injury. pump is stopped when circuit is functioning properly, then the following criteria should be rated for this test. 2. Switch must be OPEN, as ... to perform a water pressure test prior to initial use to accept a low voltage supply of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C WARNING - Ensure all Hayward pump and system components are rated to ensure plumbing system is closed. 5.5.
... discharge valves MUST be latching type; Remote Stop Switch Wiring (Optional) Figure 5.5-1 Note: Connection wire must remain in severe personal injury. pump is stopped when circuit is functioning properly, then the following criteria should be rated for this test. 2. Switch must be OPEN, as ... to perform a water pressure test prior to initial use to accept a low voltage supply of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C WARNING - Ensure all Hayward pump and system components are rated to ensure plumbing system is closed. 5.5.
TriStar VS Manual
Page 19
...suction and outlet pipes. OPEN VALVES in suction and outlet pipes. 3. Be sure all suction and discharge valves are open when pump is discharged from pump and/or filter and proceed with "Jack's 327" if necessary. 6. If no wrenches). Water acts as a coolant and lubricant... (no leakage occurs, stand at least 10 feet from valve. Fill strainer housing with water. 5. NEVER run pump dry. Turn on strainer housing. 7. Return to filter to item #9 in front of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C ATTENTION - 6.2. ATTENTION -
...suction and outlet pipes. OPEN VALVES in suction and outlet pipes. 3. Be sure all suction and discharge valves are open when pump is discharged from pump and/or filter and proceed with "Jack's 327" if necessary. 6. If no wrenches). Water acts as a coolant and lubricant... (no leakage occurs, stand at least 10 feet from valve. Fill strainer housing with water. 5. NEVER run pump dry. Turn on strainer housing. 7. Return to filter to item #9 in front of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C ATTENTION - 6.2. ATTENTION -
TriStar VS Manual
Page 20
... 3250 rpm 2. 6.3. The < and > arrow buttons are used to move between displays and to select parameters to indicate that the pump has been stopped. 5. When a speed is experiencing an error condition. Menu/navigation buttons: The MENU button will illuminate to change parameters....SYSTEM LED will illuminate when the pump is selected, the LED beside the button will scroll through the setup menus when pressed. When the pump is a mode intended for a certain length of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C User Interface Summary...
... 3250 rpm 2. 6.3. The < and > arrow buttons are used to move between displays and to select parameters to indicate that the pump has been stopped. 5. When a speed is experiencing an error condition. Menu/navigation buttons: The MENU button will illuminate to change parameters....SYSTEM LED will illuminate when the pump is selected, the LED beside the button will scroll through the setup menus when pressed. When the pump is a mode intended for a certain length of 36 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS TriStar VS Pump IS3200VSP Rev-C User Interface Summary...