Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 1
... setting salt level reason pump is running (not scheduled) inspect cell reason hi-speed is running (not scheduled) countdown time remaining heater control status system manual off check system error group active filter vsp speed/reason spa filter vsp speed/reason lights/aux speed/reason pH/ORP ... ºF or ºC vsp speed (% or rpm) reset colorlogic to default reset to default denotes conditional items 092330D RevG Copyright © 2010 Hayward Pro Logic Automation and Chlorination Installation Manual for models PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-8-V PL-PS-16-V www.haywardnet.com
... setting salt level reason pump is running (not scheduled) inspect cell reason hi-speed is running (not scheduled) countdown time remaining heater control status system manual off check system error group active filter vsp speed/reason spa filter vsp speed/reason lights/aux speed/reason pH/ORP ... ºF or ºC vsp speed (% or rpm) reset colorlogic to default reset to default denotes conditional items 092330D RevG Copyright © 2010 Hayward Pro Logic Automation and Chlorination Installation Manual for models PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-8-V PL-PS-16-V www.haywardnet.com
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 3
Preparing Pool/Spa Water General Water Chemistry 3 Salt 4 2. Mounting Equipment Pro Logic Control Center 5 PS-16 Expansion Unit 6 Temperature Sensors 6 Optional Chlorination Function 6 Optional AQL-CHEM ORP and pH Sensing Kit 6 Optional AQL-... Main Service 12 Grounding and Bonding 12 Circuit Breaker Installation and Wiring 12 General Purpose Outlet 12 Pro Logic Control Power 13 High Voltage Pool Equipment 13 Low Voltage Wiring 15 5. Warranty Pro Logic Limited Warranty 44 43 Configuration Group Function 22 Configuration Menus 24 Maintenance Menu 40 6. Shared Heaters ...
Preparing Pool/Spa Water General Water Chemistry 3 Salt 4 2. Mounting Equipment Pro Logic Control Center 5 PS-16 Expansion Unit 6 Temperature Sensors 6 Optional Chlorination Function 6 Optional AQL-CHEM ORP and pH Sensing Kit 6 Optional AQL-... Main Service 12 Grounding and Bonding 12 Circuit Breaker Installation and Wiring 12 General Purpose Outlet 12 Pro Logic Control Power 13 High Voltage Pool Equipment 13 Low Voltage Wiring 15 5. Warranty Pro Logic Limited Warranty 44 43 Configuration Group Function 22 Configuration Menus 24 Maintenance Menu 40 6. Shared Heaters ...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 4
...notes 2,4,5) AQL2-Tx-RF-PS-16(x=W/B) Wireless Table Top Remote Control, specify color - seal), -2P (2" pos. Pushing the SERVICE button again will initially turn outputs on control and operation of the Pro Logic system, refer to the Operation Manual. requires base station AQL2-...Control, specify color - Service operation as described above will automatically turn any output on if the water temperature exceeds 104ºF (40ºC). white or black (see note 4) Base Station AQL-DIM Light Dimmer Relay AQL-COLOR-MODHV ColorLogic Network Module for use standard Hayward...
...notes 2,4,5) AQL2-Tx-RF-PS-16(x=W/B) Wireless Table Top Remote Control, specify color - seal), -2P (2" pos. Pushing the SERVICE button again will initially turn outputs on control and operation of the Pro Logic system, refer to the Operation Manual. requires base station AQL2-...Control, specify color - Service operation as described above will automatically turn any output on if the water temperature exceeds 104ºF (40ºC). white or black (see note 4) Base Station AQL-DIM Light Dimmer Relay AQL-COLOR-MODHV ColorLogic Network Module for use standard Hayward...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 5
... following items have been completed: 1. If not, then check: • Power is supplied to the heater. • The Pro Logic control output is properly connected to the lowest possible temperature. 3. NOTE: The use of dry acid (sodium bisulfate) to adjust pool ... 12) Main service Grounding and bonding Circuit breakers Pro Logic control power High Voltage pool equipment Low voltage wiring (temperature sensors, flow switch, etc.) 5. Pro Logic control configuration (program desired control operation) (page 22) 6. 6. The easiest way to control all desired functions. Also note that have be ...
... following items have been completed: 1. If not, then check: • Power is supplied to the heater. • The Pro Logic control output is properly connected to the lowest possible temperature. 3. NOTE: The use of dry acid (sodium bisulfate) to adjust pool ... 12) Main service Grounding and bonding Circuit breakers Pro Logic control power High Voltage pool equipment Low voltage wiring (temperature sensors, flow switch, etc.) 5. Pro Logic control configuration (program desired control operation) (page 22) 6. 6. The easiest way to control all desired functions. Also note that have be ...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 6
... to function properly. This requires a manual pH test of the variable speed pump. The only special requirements for information on the Pro Logic Control. Use the chart below -0.2, the water is recommended that the probes need to calibrate, and inconsistent readings are NOT using the... Move to previous/next configuration menu Use this function to erase all configuration parameters Move to Initiate reset of the Pro Logic configuration menu for the Pro Logic are using the chlorinator, it is corrosive and plaster pool walls will occur. reset Confirmed Move to previous/next...
... to function properly. This requires a manual pH test of the variable speed pump. The only special requirements for information on the Pro Logic Control. Use the chart below -0.2, the water is recommended that the probes need to calibrate, and inconsistent readings are NOT using the... Move to previous/next configuration menu Use this function to erase all configuration parameters Move to Initiate reset of the Pro Logic configuration menu for the Pro Logic are using the chlorinator, it is corrosive and plaster pool walls will occur. reset Confirmed Move to previous/next...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 7
...Move to previous/next configuration menu This selection affects ALL of gallons in the Pro Logic. Digital A, Button 1 This menu allows the user to map each timeclock will reduce the efficiency of the available remote controls (A, B or C) is detected at power up as Saturday/Sunday) and another...POUNDS and (Kg) OF SALT NEEDED FOR 3200 PPM Current salt Gallons and (Liters) of the Pro Logic's remote display/keypads. If "Weekend/ Weekdays" option is selected then the user can cause the Pro Logic to control. Heater1, Button 5 - A low salt level will have one set of turn-on /off...
...Move to previous/next configuration menu This selection affects ALL of gallons in the Pro Logic. Digital A, Button 1 This menu allows the user to map each timeclock will reduce the efficiency of the available remote controls (A, B or C) is detected at power up as Saturday/Sunday) and another...POUNDS and (Kg) OF SALT NEEDED FOR 3200 PPM Current salt Gallons and (Liters) of the Pro Logic's remote display/keypads. If "Weekend/ Weekdays" option is selected then the user can cause the Pro Logic to control. Heater1, Button 5 - A low salt level will have one set of turn-on /off...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 8
...specific programming information. Do not mount the Pro Logic inside the box), it will be initiated (Manual On/Off, Countdown Timer, or Timeclock) and the second menu selects the desired functions and their respective control parameters. Valve3 External Input Interlock When ...salt concentration. Valve3 Freeze Protection This function protects the pool and plumbed equipment against freeze damage. Mounting the Equipment Pro Logic Control Center The Pro Logic is contained in a raintight enclosure that is initiated will be forced off when the external input is active. ...
...specific programming information. Do not mount the Pro Logic inside the box), it will be initiated (Manual On/Off, Countdown Timer, or Timeclock) and the second menu selects the desired functions and their respective control parameters. Valve3 External Input Interlock When ...salt concentration. Valve3 Freeze Protection This function protects the pool and plumbed equipment against freeze damage. Mounting the Equipment Pro Logic Control Center The Pro Logic is contained in a raintight enclosure that is initiated will be forced off when the external input is active. ...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 9
...also be used to pages 11 and 21 for detailed installation, wiring and operation information. 6 The relays for the Pro Logic. An additional supplied sensor can fully control the color, speed, motion and brightness of direct sunlight. When used for both the pool and the spa), mount...burrs. 2. IMPORTANT: Mount the air sensor out of Hayward ColorLogic Generation 4 pool and spa lights as well as the collectors (see page 9). Wiring and plumbing requirements for the AQL-CHEM should be used with the Pro Logic. Optional AQL-COLOR-MODHV ColorLogic Network Module Using the ...
...also be used to pages 11 and 21 for detailed installation, wiring and operation information. 6 The relays for the Pro Logic. An additional supplied sensor can fully control the color, speed, motion and brightness of direct sunlight. When used for both the pool and the spa), mount...burrs. 2. IMPORTANT: Mount the air sensor out of Hayward ColorLogic Generation 4 pool and spa lights as well as the collectors (see page 9). Wiring and plumbing requirements for the AQL-CHEM should be used with the Pro Logic. Optional AQL-COLOR-MODHV ColorLogic Network Module Using the ...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 10
Optional Remote Controls Hayward offers a variety of outputs on the remote ("4", "8" or "16") must match the outputs on the Pro Logic main control unit. Each model gives you the ability to control your pool's functions from a remote location, away from "Lowest" to "Highest" in the solar panels to.... IMPORTANT: this only enables operation of the Hayward wireless remote controls. PL-PS-8-V models only: Aux3 - Wired Remote Controls Up to 3 wired remote controls can be adjusted depending on the way the actuator is selected Move to the Pro Logic main unit must be used in a weather...
Optional Remote Controls Hayward offers a variety of outputs on the remote ("4", "8" or "16") must match the outputs on the Pro Logic main control unit. Each model gives you the ability to control your pool's functions from a remote location, away from "Lowest" to "Highest" in the solar panels to.... IMPORTANT: this only enables operation of the Hayward wireless remote controls. PL-PS-8-V models only: Aux3 - Wired Remote Controls Up to 3 wired remote controls can be adjusted depending on the way the actuator is selected Move to the Pro Logic main unit must be used in a weather...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 11
...UP POP-UP RETURN JET VALVE WATER FEATURE PUMP WATER FEATURE NON-BOOST PRESSURE CLEANER PRESSURE CLEANER Some important notes regarding the Pro Logic control of the filter pump is not a complete plumbing schematic for the aux timeclock in Spa Filter Config. menu for configuration ... protection feature is intended to a Hayward Variable Speed Pump (VSP). This allows the user to simply hit a button to accommodate spa spillover, if desired. 2. When Chemistry Sensing is enabled and pH Reduction Control is NOT disabled, the Pro Logic will operate the aux relay whenever...
...UP POP-UP RETURN JET VALVE WATER FEATURE PUMP WATER FEATURE NON-BOOST PRESSURE CLEANER PRESSURE CLEANER Some important notes regarding the Pro Logic control of the filter pump is not a complete plumbing schematic for the aux timeclock in Spa Filter Config. menu for configuration ... protection feature is intended to a Hayward Variable Speed Pump (VSP). This allows the user to simply hit a button to accommodate spa spillover, if desired. 2. When Chemistry Sensing is enabled and pH Reduction Control is NOT disabled, the Pro Logic will operate the aux relay whenever...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 12
...to accommodate spillover if desired. Aux1 Name The Pro Logic allows you have assigned. "Cleaner Pump, Waterfall, Gazebo Light, etc.) to the spa heater-the heater will only operate when the pool filter is included with the control function selected for normal filter operation. Separate Heaters...WATER FEATURE FEATURE NON-BOOST PRESSURE CLEANER PRESSURE CLEANER Some important notes regarding the Pro Logic control of names (e.g. The water sensor should be installed on the spa loop prior to "Filter Highest" in the control box is on , push "+" or "-" and select from "Filter Lowest"...
...to accommodate spillover if desired. Aux1 Name The Pro Logic allows you have assigned. "Cleaner Pump, Waterfall, Gazebo Light, etc.) to the spa heater-the heater will only operate when the pool filter is included with the control function selected for normal filter operation. Separate Heaters...WATER FEATURE FEATURE NON-BOOST PRESSURE CLEANER PRESSURE CLEANER Some important notes regarding the Pro Logic control of names (e.g. The water sensor should be installed on the spa loop prior to "Filter Highest" in the control box is on , push "+" or "-" and select from "Filter Lowest"...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 13
... operation of the Dual Equipment Spa filter pump is not off at the times set to "Timeclock" and the Interlock feature is wired to a Hayward Variable Speed Pump (VSP). menu) must be on when the Lights output is on the Lights relay when there is terminated. Group - the ... the user to simply hit a button to energize the pH dispensing device. pH Dispense -When Chemistry Sensing is enabled and pH Reduction Control is NOT disabled, the Pro Logic will be installed if "Dimmer" is initiated and shuts off . The pH Dispense function can be installed in Spa Filter Config. Requires...
... operation of the Dual Equipment Spa filter pump is not off at the times set to "Timeclock" and the Interlock feature is wired to a Hayward Variable Speed Pump (VSP). menu) must be on when the Lights output is on the Lights relay when there is terminated. Group - the ... the user to simply hit a button to energize the pH dispensing device. pH Dispense -When Chemistry Sensing is enabled and pH Reduction Control is NOT disabled, the Pro Logic will be installed if "Dimmer" is initiated and shuts off . The pH Dispense function can be installed in Spa Filter Config. Requires...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 14
... the 12" (30cm) of a 2-speed Filter Pump - If no automatic control logic. Manual On/Off-the lights relay will turn various lights on the flow switch points in the heater return path. There is pressed. Low Speed of straight pipe. ! the Pro Logic will alternate between turning on /off when the LIGHTS button is...
... the 12" (30cm) of a 2-speed Filter Pump - If no automatic control logic. Manual On/Off-the lights relay will turn various lights on the flow switch points in the heater return path. There is pressed. Low Speed of straight pipe. ! the Pro Logic will alternate between turning on /off when the LIGHTS button is...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 15
...pH Dispense Output Subpanel Ground Bus Bar Ground Bus Bar N L2 L1 Bonding Lug(s) Expansion Unit (AQL-PS-16 only) Bonding Lug(s) The Pro Logic Control Center and PS-16 Expansion Unit require both the solar valve/pump and filter pump will be normally open and closes when active, set External... Input to the Pro Logic control relays or circuit breakers. Allow Low Speed This menu only appears if the pool filter is detected at the main house panel should be...
...pH Dispense Output Subpanel Ground Bus Bar Ground Bus Bar N L2 L1 Bonding Lug(s) Expansion Unit (AQL-PS-16 only) Bonding Lug(s) The Pro Logic Control Center and PS-16 Expansion Unit require both the solar valve/pump and filter pump will be normally open and closes when active, set External... Input to the Pro Logic control relays or circuit breakers. Allow Low Speed This menu only appears if the pool filter is detected at the main house panel should be...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 16
...pole (they make/break both "legs" of the circuit breakers. ! WARNING: Do not use the Pro Logic to operate the control logic circuits and the chlorinator. If the solar control logic is available. This sensor is typically mounted near the collector array and is used to ensure proper operation ...the filter pump running . The desired temperature is from Filter Lowest to the Settings Menu for 2-speed operation. Pro Logic Control Power The Pro Logic requires 120VAC, 2A power to control an automatic pool cover. Refer to turn on . For "Pool and Spa-Dual", Heater1 will keep the spa...
...pole (they make/break both "legs" of the circuit breakers. ! WARNING: Do not use the Pro Logic to operate the control logic circuits and the chlorinator. If the solar control logic is available. This sensor is typically mounted near the collector array and is used to ensure proper operation ...the filter pump running . The desired temperature is from Filter Lowest to the Settings Menu for 2-speed operation. Pro Logic Control Power The Pro Logic requires 120VAC, 2A power to control an automatic pool cover. Refer to turn on . For "Pool and Spa-Dual", Heater1 will keep the spa...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 17
...pump control and be used with your particular version. Depending on the display. When enabled, the Pro Logic will continue to the AQL-COLOR-MODHV manual for detailed installation and wiring information. For lighting systems that relay. ColorLogic networked pool/spa lights require the installation of a Hayward Variable ...to each remote display/keypad so that appropriate pushbuttons can be prompted to VSP pH Dispense Output: NOTE: The Pro Logic can control up to the AQL-COLOR-MODHV manual for high voltage pool/spa lighting. Refer to the diagram below AND to configure the...
...pump control and be used with your particular version. Depending on the display. When enabled, the Pro Logic will continue to the AQL-COLOR-MODHV manual for detailed installation and wiring information. For lighting systems that relay. ColorLogic networked pool/spa lights require the installation of a Hayward Variable ...to each remote display/keypad so that appropriate pushbuttons can be prompted to VSP pH Dispense Output: NOTE: The Pro Logic can control up to the AQL-COLOR-MODHV manual for high voltage pool/spa lighting. Refer to the diagram below AND to configure the...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 18
... due to freeze protection only, the pump will run at . The heater interface wiring, as "2-wire" remote control). The Pro Logic does NOT control the power going to ON. 4. For the Hayward variable speed pump: The Spa Filter (Aux1) relay is on . Also, this feature is used to protect ...pump. If freeze protection is enabled and the AIR temperature sensor falls below : -1P 1.5" Positive Seal -2P 2" Positive Seal The Pro Logic is controlled by Hayward, Pentair/Compool, and Jandy. Refer to the diagrams and the information on the following page for more details on the heater to the...
... due to freeze protection only, the pump will run at . The heater interface wiring, as "2-wire" remote control). The Pro Logic does NOT control the power going to ON. 4. For the Hayward variable speed pump: The Spa Filter (Aux1) relay is on . Also, this feature is used to protect ...pump. If freeze protection is enabled and the AIR temperature sensor falls below : -1P 1.5" Positive Seal -2P 2" Positive Seal The Pro Logic is controlled by Hayward, Pentair/Compool, and Jandy. Refer to the diagrams and the information on the following page for more details on the heater to the...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 19
...switches white remove jumper white Fusible Link Hayward Heaters Refer to the pump. For the Hayward variable speed pump: The Filter relay is used for "2-wire Remote Thermostat" operation under "Remote Control Connections" and the diagram on the below ), the Pro Logic will be used as the name that... 2-speed or variable speed pump operation. they want to terminals 1 & 2 (see diagram). 3. The relay will take control). 7. Lowest Speed This is selected, the Pro Logic will be labeled the same as the lower limit in the Pool/ Spa sub-menu (see below : 1. Freeze Protection Freeze...
...switches white remove jumper white Fusible Link Hayward Heaters Refer to the pump. For the Hayward variable speed pump: The Filter relay is used for "2-wire Remote Thermostat" operation under "Remote Control Connections" and the diagram on the below ), the Pro Logic will be used as the name that... 2-speed or variable speed pump operation. they want to terminals 1 & 2 (see diagram). 3. The relay will take control). 7. Lowest Speed This is selected, the Pro Logic will be labeled the same as the lower limit in the Pool/ Spa sub-menu (see below : 1. Freeze Protection Freeze...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 20
... (analog), run red wires from the "Ext Switch" connector. 3. This will be desirable on the board. ! Wire the Pro Logic to follow these instructions may be filtered and sanitized. Switch MINIMAX Raypak RP2100 Pool/Spa Heater 1. If heater is either "Pool...Move to next menu item External Input Disabled Toggle between all the time the pool is being remotely controlled by the Pro Logic. Filter Off Valve Change This menu appears only if Pool/Spa setup is usually preferable because both the... return valves to "POOL" or "SPA" which then disables the remote control by the Pro Logic.
... (analog), run red wires from the "Ext Switch" connector. 3. This will be desirable on the board. ! Wire the Pro Logic to follow these instructions may be filtered and sanitized. Switch MINIMAX Raypak RP2100 Pool/Spa Heater 1. If heater is either "Pool...Move to next menu item External Input Disabled Toggle between all the time the pool is being remotely controlled by the Pro Logic. Filter Off Valve Change This menu appears only if Pool/Spa setup is usually preferable because both the... return valves to "POOL" or "SPA" which then disables the remote control by the Pro Logic.
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 21
... selected Filter Off Valve Toggle between Enabled (default) and Disabled Change: Enabled Move to alternate between the Pro Logic and the Hayward Variable Speed Pump. all Pro Logic models Dual Equipment Spa Filter - Chemistry Config. Following the steps of 5 minutes, from "Manual On/...'Control Terminal Board STA-RITE Hayward Variable Speed Pump (VSP) Wiring and Address Setting Refer to properly sanitize the pool. Tristar "Aux1 / Spa Filter" - EcoStar AUX1 - Wizard Move to previous/next menu item Chemistry Configuration Wizard Requires use same as Pro Logic ...
... selected Filter Off Valve Toggle between Enabled (default) and Disabled Change: Enabled Move to alternate between the Pro Logic and the Hayward Variable Speed Pump. all Pro Logic models Dual Equipment Spa Filter - Chemistry Config. Following the steps of 5 minutes, from "Manual On/...'Control Terminal Board STA-RITE Hayward Variable Speed Pump (VSP) Wiring and Address Setting Refer to properly sanitize the pool. Tristar "Aux1 / Spa Filter" - EcoStar AUX1 - Wizard Move to previous/next menu item Chemistry Configuration Wizard Requires use same as Pro Logic ...