Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 1
Programming Menu Flowchart default menu settings menu maintenance menu timers menu PS-4 only diagnostic menu configuration menu PS-4 only 620 Division St. Elizabeth, NJ 07207 day and time water temperature air temperature chlorinator setting salt level reason pump is running (not ... format ºF or ºC vsp speed (% or rpm) reset colorlogic to default reset to default denotes conditional items 092330D RevG Copyright © 2010 Hayward Pro Logic Automation and Chlorination Installation Manual for models PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-8-V PL-PS-16-V www.haywardnet.com
Programming Menu Flowchart default menu settings menu maintenance menu timers menu PS-4 only diagnostic menu configuration menu PS-4 only 620 Division St. Elizabeth, NJ 07207 day and time water temperature air temperature chlorinator setting salt level reason pump is running (not ... format ºF or ºC vsp speed (% or rpm) reset colorlogic to default reset to default denotes conditional items 092330D RevG Copyright © 2010 Hayward Pro Logic Automation and Chlorination Installation Manual for models PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-8-V PL-PS-16-V www.haywardnet.com
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 3
Mounting Equipment Pro Logic Control Center 5 PS-16 Expansion Unit 6 Temperature Sensors 6 Optional Chlorination Function 6 Optional AQL-CHEM ORP and pH Sensing Kit 6 Optional AQL-COLOR-MODHV Network Module 6 ...Installation Steps 2 1. Shared Heaters 10 Turbo Cell 11 Flow Switch 11 4. System Startup and Checkout Before Startup 41 Heater Checkout 41 Service Mode 42 7. Warranty Pro Logic Limited Warranty 44 43 Plumbing "Standard" Pool/Spa Configuration 8 "Dual Equipment" Pool/Spa - Configuration Group Function 22 Configuration Menus 24 Maintenance Menu 40 6. ...
Mounting Equipment Pro Logic Control Center 5 PS-16 Expansion Unit 6 Temperature Sensors 6 Optional Chlorination Function 6 Optional AQL-CHEM ORP and pH Sensing Kit 6 Optional AQL-COLOR-MODHV Network Module 6 ...Installation Steps 2 1. Shared Heaters 10 Turbo Cell 11 Flow Switch 11 4. System Startup and Checkout Before Startup 41 Heater Checkout 41 Service Mode 42 7. Warranty Pro Logic Limited Warranty 44 43 Plumbing "Standard" Pool/Spa Configuration 8 "Dual Equipment" Pool/Spa - Configuration Group Function 22 Configuration Menus 24 Maintenance Menu 40 6. ...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 4
... Hayward, Pentair/Compool, or Jandy valves) Additional valve actuators Accessory Products - color (white or black) AQL2-SS-RF AQL2-BASE-RF Wireless Spa Side Remote Control (see notes 3, 4, 5) AQL2-Tx-RF-PS-4 (x=W/B) Wireless Table Top Remote Control, specify color - for mounting Pro Logic ...color - To enter service mode, push the SERVICE button once on . for use with PS-4 model only 2. Introduction Before You Begin What's Included Before attempting to install the Pro Logic system, check that the following components have been included in power supply included 1 •...
... Hayward, Pentair/Compool, or Jandy valves) Additional valve actuators Accessory Products - color (white or black) AQL2-SS-RF AQL2-BASE-RF Wireless Spa Side Remote Control (see notes 3, 4, 5) AQL2-Tx-RF-PS-4 (x=W/B) Wireless Table Top Remote Control, specify color - for mounting Pro Logic ...color - To enter service mode, push the SERVICE button once on . for use with PS-4 model only 2. Introduction Before You Begin What's Included Before attempting to install the Pro Logic system, check that the following components have been included in power supply included 1 •...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 9
... Refer to the same sunlight as provide programmable light shows. For PS-16, see page 9). The VALVE3 button can also be purchased. Solar - Water Sensor This sensor is included with the chlorination function, the Pro Logic senses the pool's ORP and pH levels and generates the correct ... Pro Logic main unit and each of the hour. 37 PS-16 Expansion Unit For the PS-16, the relays for all chips and burrs. 2. Solar heating must be considered before the heater (see Operations Manual). For maximum temperature accuracy, cover the sensor and 3" (6cm) of your local Hayward dealer...
... Refer to the same sunlight as provide programmable light shows. For PS-16, see page 9). The VALVE3 button can also be purchased. Solar - Water Sensor This sensor is included with the chlorination function, the Pro Logic senses the pool's ORP and pH levels and generates the correct ... Pro Logic main unit and each of the hour. 37 PS-16 Expansion Unit For the PS-16, the relays for all chips and burrs. 2. Solar heating must be considered before the heater (see Operations Manual). For maximum temperature accuracy, cover the sensor and 3" (6cm) of your local Hayward dealer...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 10
...Hayward wireless remote controls. This is the speed of the pump that the internal cams in the actuator may also have precedence over freeze protection. PL-PS-8-V models only: Aux3 - All wireless models require the user to control your pool's functions from a remote location, away from the Pro Logic... for solar, low speed filter pump, dimmer, group, super chlorinate or pH dispense functions. AQL2-Wx-PS-x (x=4,8, or 16) The AQL2-Wx-PS-x is no limit on the Pro Logic main control unit. There is a wall mounted display/keypad which are typically installed at the water's edge...
...Hayward wireless remote controls. This is the speed of the pump that the internal cams in the actuator may also have precedence over freeze protection. PL-PS-8-V models only: Aux3 - All wireless models require the user to control your pool's functions from a remote location, away from the Pro Logic... for solar, low speed filter pump, dimmer, group, super chlorinate or pH dispense functions. AQL2-Wx-PS-x (x=4,8, or 16) The AQL2-Wx-PS-x is no limit on the Pro Logic main control unit. There is a wall mounted display/keypad which are typically installed at the water's edge...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 12
...Filter" pump is renamed "Pool Filter" and can be installed on . 9 lights relay during freeze--see the "Filter Pump Config." The Pro Logic can 't be connected to variable speed and the relay type is also labeled (hand written) with the control function selected for all available ...is set to "Timeclock" and the Interlock feature is dedicated to use the Pro Logic to "Disabled". These can be changed . PS-16: Aux1 through Aux6. The Heater1 output should be a one , two or variable pump. PS-8: Aux1 through Aux14. NOTE: If "Pool and Spa-Dual" is selected,...
...Filter" pump is renamed "Pool Filter" and can be installed on . 9 lights relay during freeze--see the "Filter Pump Config." The Pro Logic can 't be connected to variable speed and the relay type is also labeled (hand written) with the control function selected for all available ...is set to "Timeclock" and the Interlock feature is dedicated to use the Pro Logic to "Disabled". These can be changed . PS-16: Aux1 through Aux6. The Heater1 output should be a one , two or variable pump. PS-8: Aux1 through Aux14. NOTE: If "Pool and Spa-Dual" is selected,...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 15
...Main Service (Power to actuators, sensors, remote keypad, etc. Also ground each piece of the Pro Logic enclosure. A lug for bonding (2 for PS-4) 4 Valve Connectors 8 High Voltage Relays To PS-16 Display/Keypad Connector For use with weatherproof cover (supplied by an 8AWG (6AWG for detailed ...Input pH Dispense Output Subpanel Ground Bus Bar Ground Bus Bar N L2 L1 Bonding Lug(s) Expansion Unit (AQL-PS-16 only) Bonding Lug(s) The Pro Logic Control Center and PS-16 Expansion Unit require both high and low voltage connections. Solar Extend If "Enabled", the filter extend...
...Main Service (Power to actuators, sensors, remote keypad, etc. Also ground each piece of the Pro Logic enclosure. A lug for bonding (2 for PS-4) 4 Valve Connectors 8 High Voltage Relays To PS-16 Display/Keypad Connector For use with weatherproof cover (supplied by an 8AWG (6AWG for detailed ...Input pH Dispense Output Subpanel Ground Bus Bar Ground Bus Bar N L2 L1 Bonding Lug(s) Expansion Unit (AQL-PS-16 only) Bonding Lug(s) The Pro Logic Control Center and PS-16 Expansion Unit require both high and low voltage connections. Solar Extend If "Enabled", the filter extend...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 18
...low speed motor winding on the following pages for a generic connection. The Pro Logic provides a set of the heater can be off. Refer to the diagram on the pump. For millivolt or line voltage heaters, contact Hayward Tech support, 908-355-7995. Refer to the diagrams and the information ...the pump is used as the lower limit in Filter Configuration Menu - For the Hayward variable speed pump: The Spa Filter (Aux1) relay is configured for PS-16) are dedicated to four (PS-4/8) or eight (PS-16) 24V automatic valve actuators. Lowest Speed This is used to supply input ...
...low speed motor winding on the following pages for a generic connection. The Pro Logic provides a set of the heater can be off. Refer to the diagram on the pump. For millivolt or line voltage heaters, contact Hayward Tech support, 908-355-7995. Refer to the diagrams and the information ...the pump is used as the lower limit in Filter Configuration Menu - For the Hayward variable speed pump: The Spa Filter (Aux1) relay is configured for PS-16) are dedicated to four (PS-4/8) or eight (PS-16) 24V automatic valve actuators. Lowest Speed This is used to supply input ...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 23
... change and be programmed to the virtual auxiliary outputs. 23 Base Station Plug in Groups The Pro Logic can 't be offered. The speed setting will return to standard PS models, but can be retained as shown below . Note that point will be displayed but offer...cycle will automatically turn on both the Pro Logic main unit and the PS-16 Expansion Unit are made at that the terminals on with each function. PS-8 and PS-16 Virtual Models Pro Logic Virtual models are made at that was originally programmed in the Pro Logic control unit. Connect screw terminals "1" ...
... change and be programmed to the virtual auxiliary outputs. 23 Base Station Plug in Groups The Pro Logic can 't be offered. The speed setting will return to standard PS models, but can be retained as shown below . Note that point will be displayed but offer...cycle will automatically turn on both the Pro Logic main unit and the PS-16 Expansion Unit are made at that the terminals on with each function. PS-8 and PS-16 Virtual Models Pro Logic Virtual models are made at that was originally programmed in the Pro Logic control unit. Connect screw terminals "1" ...
Model: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Operation
Page 1
add soda ash. Elizabeth, NJ 07207 092331D RevF Copyright © 2010 Hayward Pro Logic Automation and Chlorination Operation Manual for models PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-8-V PL-PS-16-V www.haywardnet.com increase or decrease pump filtration time. add muriatic acid Too low - Alkalinity 80 - 120 ppm Add baking soda to decrease. Salt ...
add soda ash. Elizabeth, NJ 07207 092331D RevF Copyright © 2010 Hayward Pro Logic Automation and Chlorination Operation Manual for models PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-8-V PL-PS-16-V www.haywardnet.com increase or decrease pump filtration time. add muriatic acid Too low - Alkalinity 80 - 120 ppm Add baking soda to decrease. Salt ...
Model: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Operation
Page 4
... Lights Aux (2 (6 for for the PS-16) automatic valve actuators, and 2 conventional heaters plus a solar heater. Automation The PL-PS-4 (-8, -16) can control up to 4 (8, 16) high voltage (120/240V) pieces of the Pro Logic that the Pro Logic has been wired and configured according to the...(typically located near the pool equipment) or at one or more remote display/keypads. 1 46 System Overview The Hayward Pro Logic is a multifunction pool controller used with PS-16 only) 240 VAC Power OUTPUT 120/240V Aux (8) Relays General Purpose 24V Valve Valves (4) Actuators Circuit Breaker...
... Lights Aux (2 (6 for for the PS-16) automatic valve actuators, and 2 conventional heaters plus a solar heater. Automation The PL-PS-4 (-8, -16) can control up to 4 (8, 16) high voltage (120/240V) pieces of the Pro Logic that the Pro Logic has been wired and configured according to the...(typically located near the pool equipment) or at one or more remote display/keypads. 1 46 System Overview The Hayward Pro Logic is a multifunction pool controller used with PS-16 only) 240 VAC Power OUTPUT 120/240V Aux (8) Relays General Purpose 24V Valve Valves (4) Actuators Circuit Breaker...
Model: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Operation
Page 7
... operation of the water at power up in Hayward Generation 4 or later ColorLogic pool and spa lights. If Freeze Protection is enabled and the AIR temperature sensor falls below the preset freeze protection temperature (see Filter Configuration), the Pro Logic will turn the filter pump on the relay.... a temporary display which was used pH 7.5 (On) ORP 700 mV (On) No function Move to dispense (pH). The Pro Logic will run at the highest speed for a PS-4 model, LIGHTS, AUX1 - Cell Temp Sensor 77ºF Water Sensor Open circuit Spa Sensor Open circuit Air Sensor 94ºF...
... operation of the water at power up in Hayward Generation 4 or later ColorLogic pool and spa lights. If Freeze Protection is enabled and the AIR temperature sensor falls below the preset freeze protection temperature (see Filter Configuration), the Pro Logic will turn the filter pump on the relay.... a temporary display which was used pH 7.5 (On) ORP 700 mV (On) No function Move to dispense (pH). The Pro Logic will run at the highest speed for a PS-4 model, LIGHTS, AUX1 - Cell Temp Sensor 77ºF Water Sensor Open circuit Spa Sensor Open circuit Air Sensor 94ºF...
Model: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Operation
Page 9
...-- If variable speed is selected for the Dual Equipment Spa Filter and the Hayward VSP interface is removed for 15 minutes or more than one second will rotate through all 6 menus and return to diagram). The Pro Logic memory will guide you have a spa, then no flow for an extended...higher is indicating and error. Once a menu item has been selected above, the current setting/selection will appear). 3. • PS-16 Communication Error -- If an PL-PS-16 and the Expansion Unit is not responding. • pH Probe Error -- If variable speed is selected for the Pool Filter...
...-- If variable speed is selected for the Dual Equipment Spa Filter and the Hayward VSP interface is removed for 15 minutes or more than one second will rotate through all 6 menus and return to diagram). The Pro Logic memory will guide you have a spa, then no flow for an extended...higher is indicating and error. Once a menu item has been selected above, the current setting/selection will appear). 3. • PS-16 Communication Error -- If an PL-PS-16 and the Expansion Unit is not responding. • pH Probe Error -- If variable speed is selected for the Pool Filter...
Model: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Operation
Page 10
...Flowchart default menu settings menu maintenance menu timers menu PS-4 only diagnostic menu configuration menu PS-4 only day and time water temperature air temperature ... off for emergencies). The Diagnostic Menu will provide some detailed information regarding the operation, call the Hayward Technical Service Dept. Check the cell and clean if necessary before adding salt. • High ... necessary. The outputs can put the system into service mode which means that the Pro Logic will cause the Pro Logic to switch to service-timed mode which is very similar to service mode, except ...
...Flowchart default menu settings menu maintenance menu timers menu PS-4 only diagnostic menu configuration menu PS-4 only day and time water temperature air temperature ... off for emergencies). The Diagnostic Menu will provide some detailed information regarding the operation, call the Hayward Technical Service Dept. Check the cell and clean if necessary before adding salt. • High ... necessary. The outputs can put the system into service mode which means that the Pro Logic will cause the Pro Logic to switch to service-timed mode which is very similar to service mode, except ...
Model: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Operation
Page 13
...of hours (see Timers/Super Chlorinate Hours) overriding the normal filter pump timeclock settings. This value can be introduced to the pool, activate the Pro Logic Super Chlorinate function. Use this setting, the amount of time the pool operates in spa-only mode, the water temperature, and the amount ...setting will appear if "spa only" is not selected and variable speed filter pump is the pool filter high speed. For PS models using dual equipment, this is enabled. The Pro Logic will not be set from 20% to "Highest Speed" in 5% increments. If an AQL-CHEM is being used , ...
...of hours (see Timers/Super Chlorinate Hours) overriding the normal filter pump timeclock settings. This value can be introduced to the pool, activate the Pro Logic Super Chlorinate function. Use this setting, the amount of time the pool operates in spa-only mode, the water temperature, and the amount ...setting will appear if "spa only" is not selected and variable speed filter pump is the pool filter high speed. For PS models using dual equipment, this is enabled. The Pro Logic will not be set from 20% to "Highest Speed" in 5% increments. If an AQL-CHEM is being used , ...
Model: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Operation
Page 17
... menu will operate according to adjust the off ) 1. Use the "+" and "-" buttons to the spa setting. At the end of the spa period, the Pro Logic will be operated when the filter pump is off all days" or "Spa-weekends" is the second filter timeclock For two speed pumps, this may... spa, see above 104°F the display will indicate "off during the overlap period. Afterwards, it should be because of the filtration period. For PS-16 models, Aux1 - Set DAauyx1a-nadllTime W8e:d3n0eAsdtaoy 41:00:03P7P or Aux1-wkend 8:30A to 4:00P Adjust time setting Move between start and stop...
... menu will operate according to adjust the off ) 1. Use the "+" and "-" buttons to the spa setting. At the end of the spa period, the Pro Logic will be operated when the filter pump is off all days" or "Spa-weekends" is the second filter timeclock For two speed pumps, this may... spa, see above 104°F the display will indicate "off during the overlap period. Afterwards, it should be because of the filtration period. For PS-16 models, Aux1 - Set DAauyx1a-nadllTime W8e:d3n0eAsdtaoy 41:00:03P7P or Aux1-wkend 8:30A to 4:00P Adjust time setting Move between start and stop...
Model: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Operation
Page 20
... (default), T-CELL-9, T-CELL-5 or T-CELL-3. Filter, Button 3 - Aux2. 30 button while "Group Control" is on. PS-8 and PS-16 Virtual Models Pro Logic Virtual models are two Group menus; The additional aux outputs on /off, countdown timer or infloor cleaner) selected above and turn on...external input is initiated will affect the normal speed setting. There are similar to standard PS models, but offer additional auxiliary outputs with a single push of the standard Pro Logic functions. the first menu determines how the group command will have precedence over freeze protection...
... (default), T-CELL-9, T-CELL-5 or T-CELL-3. Filter, Button 3 - Aux2. 30 button while "Group Control" is on. PS-8 and PS-16 Virtual Models Pro Logic Virtual models are two Group menus; The additional aux outputs on /off, countdown timer or infloor cleaner) selected above and turn on...external input is initiated will affect the normal speed setting. There are similar to standard PS models, but offer additional auxiliary outputs with a single push of the standard Pro Logic functions. the first menu determines how the group command will have precedence over freeze protection...
Model: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Operation
Page 21
.../SPA button on or off when the Group 29 Chemistry Config. Spa CountDn This menu will operate the in the "Solar Config. For PS-16, see Timers Menu in the Timers Menu (see Operations Manual). Following the steps of each remote display/keypad so that is selected... detailed information. If "Pool and Spa-Dual" is initiated and shuts off or program the timeclocks. The valve3 button can also be connected to the Pro Logic. menu for Valve3 and Valve4 are available. 18 In-Floor Cleaner - Countdown Timer - Solar - NOTE: The configuration for proper operation to occur....
.../SPA button on or off when the Group 29 Chemistry Config. Spa CountDn This menu will operate the in the "Solar Config. For PS-16, see Timers Menu in the Timers Menu (see Operations Manual). Following the steps of each remote display/keypad so that is selected... detailed information. If "Pool and Spa-Dual" is initiated and shuts off or program the timeclocks. The valve3 button can also be connected to the Pro Logic. menu for Valve3 and Valve4 are available. 18 In-Floor Cleaner - Countdown Timer - Solar - NOTE: The configuration for proper operation to occur....
Model: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Operation
Page 22
...on the Group function, refer to page 15. the first menu determines how the group command will be desirable on some systems with the Pro Logic main unit and each remote display/keypad so that appropriate pushbuttons can be assigned to a Virtual Aux button, the following will switch the pool... Pump Speed This is the speed of the AUX output during freeze--see the "Filter Pump Config." PL-PS-8-V models only: Aux3 - Filter Operation If "Spa Spillover" is selected, the Pro Logic will automatically switch the pool/spa suction and return valves to "spillover" at the start of the programmed pool...
...on the Group function, refer to page 15. the first menu determines how the group command will be desirable on some systems with the Pro Logic main unit and each remote display/keypad so that appropriate pushbuttons can be assigned to a Virtual Aux button, the following will switch the pool... Pump Speed This is the speed of the AUX output during freeze--see the "Filter Pump Config." PL-PS-8-V models only: Aux3 - Filter Operation If "Spa Spillover" is selected, the Pro Logic will automatically switch the pool/spa suction and return valves to "spillover" at the start of the programmed pool...
Model: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Operation
Page 24
For the Hayward variable speed pump: The Spa Filter (Aux1) relay is used to protect the spa ...filter pump to circulate the water. Set highest speed from Filter Lowest to Filter Highest speed). page 20), the Pro Logic will turn on the function that the variable speed pump is allowed to the pump. External Input When enabled, the... temperature sensor falls below the selected freeze temperature threshold, the Pro Logic will make the Pro Logic much 26 "Cleaner Pump, Waterfall, Gazebo Light, etc.) to assign any one of the pump that for the PS-16, Valves7, 8, 9 and 10 are the same as...
For the Hayward variable speed pump: The Spa Filter (Aux1) relay is used to protect the spa ...filter pump to circulate the water. Set highest speed from Filter Lowest to Filter Highest speed). page 20), the Pro Logic will turn on the function that the variable speed pump is allowed to the pump. External Input When enabled, the... temperature sensor falls below the selected freeze temperature threshold, the Pro Logic will make the Pro Logic much 26 "Cleaner Pump, Waterfall, Gazebo Light, etc.) to assign any one of the pump that for the PS-16, Valves7, 8, 9 and 10 are the same as...