Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 1
... hour time format ºF or ºC vsp speed (% or rpm) reset colorlogic to default reset to default denotes conditional items 092330D RevG Copyright © 2010 Hayward Pro Logic Automation and Chlorination Installation Manual for models PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-8-V PL-PS-16-V www.haywardnet.com Programming Menu Flowchart...
... hour time format ºF or ºC vsp speed (% or rpm) reset colorlogic to default reset to default denotes conditional items 092330D RevG Copyright © 2010 Hayward Pro Logic Automation and Chlorination Installation Manual for models PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-8-V PL-PS-16-V www.haywardnet.com Programming Menu Flowchart...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
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... the initial date of installation on pools larger than 8 AWG US / 6 AWG Canada. • SAVE THESE INSTRUCTIONS LIMITED WARRANTY (effective 04/01/09) Hayward/Goldline warrants its Pro Logic and E-Command pool automation products as well as rails, ladders, drains, or other similar hardware within 3 meters of the pool, spa or hot tub...
... the initial date of installation on pools larger than 8 AWG US / 6 AWG Canada. • SAVE THESE INSTRUCTIONS LIMITED WARRANTY (effective 04/01/09) Hayward/Goldline warrants its Pro Logic and E-Command pool automation products as well as rails, ladders, drains, or other similar hardware within 3 meters of the pool, spa or hot tub...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 3
.../Spa - Electrical Wiring Main Service 12 Grounding and Bonding 12 Circuit Breaker Installation and Wiring 12 General Purpose Outlet 12 Pro Logic Control Power 13 High Voltage Pool Equipment 13 Low Voltage Wiring 15 5. System Startup and Checkout Before Startup 41 Heater... Checkout 41 Service Mode 42 7. Mounting Equipment Pro Logic Control Center 5 PS-16 Expansion Unit 6 Temperature Sensors 6 Optional Chlorination Function 6 Optional AQL-CHEM ORP and pH Sensing Kit...
.../Spa - Electrical Wiring Main Service 12 Grounding and Bonding 12 Circuit Breaker Installation and Wiring 12 General Purpose Outlet 12 Pro Logic Control Power 13 High Voltage Pool Equipment 13 Low Voltage Wiring 15 5. System Startup and Checkout Before Startup 41 Heater... Checkout 41 Service Mode 42 7. Mounting Equipment Pro Logic Control Center 5 PS-16 Expansion Unit 6 Temperature Sensors 6 Optional Chlorination Function 6 Optional AQL-CHEM ORP and pH Sensing Kit...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
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... but will initially turn any output on the main unit keypad. Pushing the SERVICE button again will continue for use standard Hayward, Pentair/Compool, or Jandy valves) Additional valve actuators Accessory Products - Push the SERVICE button once more detailed instructions on ...-RF-PS-8 (x=W/B) Wireless Table Top Remote Control, specify color - Introduction Before You Begin What's Included Before attempting to install the Pro Logic system, check that the following components have been included in power supply included 1 • The display will automatically turn outputs on/off...
... but will initially turn any output on the main unit keypad. Pushing the SERVICE button again will continue for use standard Hayward, Pentair/Compool, or Jandy valves) Additional valve actuators Accessory Products - Push the SERVICE button once more detailed instructions on ...-RF-PS-8 (x=W/B) Wireless Table Top Remote Control, specify color - Introduction Before You Begin What's Included Before attempting to install the Pro Logic system, check that the following components have been included in power supply included 1 • The display will automatically turn outputs on/off...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
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... for the first time, be off ) and the "Filter" LED will flash to fire. Installation Steps Details on each menu. Pro Logic control configuration (program desired control operation) (page 22) 6. Program Automatic Operation Refer to the chart on the following : •...the items included in order for 2 speed pumps, this product as possible (usually 104ºF/40ºC). Mounting the equipment (page 5) Pro Logic main unit Temperature sensors Remote display/keypad (optional) Valve actuators (if applicable) 3. 6. Plumbing (page 8) General Pool Equipment Chlorinator Turbo Cell...
... for the first time, be off ) and the "Filter" LED will flash to fire. Installation Steps Details on each menu. Pro Logic control configuration (program desired control operation) (page 22) 6. Program Automatic Operation Refer to the chart on the following : •...the items included in order for 2 speed pumps, this product as possible (usually 104ºF/40ºC). Mounting the equipment (page 5) Pro Logic main unit Temperature sensors Remote display/keypad (optional) Valve actuators (if applicable) 3. 6. Plumbing (page 8) General Pool Equipment Chlorinator Turbo Cell...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
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...level and stabilizer. Use the chart below summarizes the levels that the probes need to Initiate reset of the Pro Logic configuration menu for the Pro Logic are using the chlorinator features on enabling/disabling the chlorinator (see page 24). if ColorLogic Network Module is ...Config. Maintenance Menu (only displays if Sensing System is enabled) The Maintenance Menu will occur. This ensures a quick, troublefree transfer to the Pro Logic system. 3 if any output is configured as a variable speed pump VSP Speed % Toggle between % and RPM Move to previous/next configuration ...
...level and stabilizer. Use the chart below summarizes the levels that the probes need to Initiate reset of the Pro Logic configuration menu for the Pro Logic are using the chlorinator features on enabling/disabling the chlorinator (see page 24). if ColorLogic Network Module is ...Config. Maintenance Menu (only displays if Sensing System is enabled) The Maintenance Menu will occur. This ensures a quick, troublefree transfer to the Pro Logic system. 3 if any output is configured as a variable speed pump VSP Speed % Toggle between % and RPM Move to previous/next configuration ...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 7
...each button of the AQL-SS-D to stop chlorinating. If "Weekend/ Weekdays" option is selected then the user can cause the Pro Logic to one of the standard Pro Logic functions. A high salt level can enter one set of turn -off times for weekdays (Monday through Friday). Salt is between 2700.../gallons and meters/liters) if pool size is unknown. This is especially important for the weekend (fixed as salt. The salt in the Pro Logic. Once disabled, the only way to enable "Remote Menus" is due primarily to the addition of water because of splashing, backwashing, or draining...
...each button of the AQL-SS-D to stop chlorinating. If "Weekend/ Weekdays" option is selected then the user can cause the Pro Logic to one of the standard Pro Logic functions. A high salt level can enter one set of turn -off times for weekdays (Monday through Friday). Salt is between 2700.../gallons and meters/liters) if pool size is unknown. This is especially important for the weekend (fixed as salt. The salt in the Pro Logic. Once disabled, the only way to enable "Remote Menus" is due primarily to the addition of water because of splashing, backwashing, or draining...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 8
... operation. Heater1, Button 5 - Aux1 and Button 6 - Always check stabilizer (cyanuric acid), when checking salt. Mounting the Equipment Pro Logic Control Center The Pro Logic is contained in a raintight enclosure that has been selected in the Settings Menu for outdoor mounting. The control must be added to ... or the pool/spa suction/return valves are : Button 1 - Use the chart below the selected freeze protection temperature, the Pro Logic will override the function (timeclock, manual on/off when the Group function is terminated. Valve3 Group The valve3 Group function allows ...
... operation. Heater1, Button 5 - Aux1 and Button 6 - Always check stabilizer (cyanuric acid), when checking salt. Mounting the Equipment Pro Logic Control Center The Pro Logic is contained in a raintight enclosure that has been selected in the Settings Menu for outdoor mounting. The control must be added to ... or the pool/spa suction/return valves are : Button 1 - Use the chart below the selected freeze protection temperature, the Pro Logic will override the function (timeclock, manual on/off when the Group function is terminated. Valve3 Group The valve3 Group function allows ...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
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...cell model based on or off . Refer to the AQL-CHEM manual for plumbing and wiring instructions. Wiring and plumbing requirements for the Pro Logic. Refer to pages 11 and 21 for specific installation information. Optional AQL-COLOR-MODHV ColorLogic Network Module Using the optional AQL-COLOR-MODHV ... the PS-16 Expansion Unit follow the outputs of your local Hayward dealer. Dual Equipment Spa Sensor For dual equipment applications (separate filter pumps and heaters for Valve3 and Valve4 are not included with the Pro Logic main unit and each of small name labels is set for...
...cell model based on or off . Refer to the AQL-CHEM manual for plumbing and wiring instructions. Wiring and plumbing requirements for the Pro Logic. Refer to pages 11 and 21 for specific installation information. Optional AQL-COLOR-MODHV ColorLogic Network Module Using the optional AQL-COLOR-MODHV ... the PS-16 Expansion Unit follow the outputs of your local Hayward dealer. Dual Equipment Spa Sensor For dual equipment applications (separate filter pumps and heaters for Valve3 and Valve4 are not included with the Pro Logic main unit and each of small name labels is set for...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
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...must be used . If Freeze Protection is enabled and the AIR temperature sensor falls below the selected freeze protection temperature, the Pro Logic will be forced off when the external input is selected Move to previous/next menu item or next configuration menu For more information...and the second menu selects the desired functions and their respective control parameters. IMPORTANT: this only enables operation of the Hayward wireless remote controls. menu to the Pro Logic main unit must be displayed: No Virtual Functions Available 36 If in the deck, within arm's reach of a...
...must be used . If Freeze Protection is enabled and the AIR temperature sensor falls below the selected freeze protection temperature, the Pro Logic will be forced off when the external input is selected Move to previous/next menu item or next configuration menu For more information...and the second menu selects the desired functions and their respective control parameters. IMPORTANT: this only enables operation of the Hayward wireless remote controls. menu to the Pro Logic main unit must be displayed: No Virtual Functions Available 36 If in the deck, within arm's reach of a...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 11
...), when the pool/spa suction return valves are in the Operations Manual). the Pro Logic will turn off . Menu for the Group function. Group - This allows the user to simply hit a button to a Hayward Variable Speed Pump (VSP). When Chemistry Sensing is enabled and pH Reduction Control...-UP POP-UP POP-UP RETURN JET VALVE WATER FEATURE PUMP WATER FEATURE NON-BOOST PRESSURE CLEANER PRESSURE CLEANER Some important notes regarding the Pro Logic control of a 2-speed Filter Pump - If any Aux, Lights or Valve button. Countdown Timer - The AUX button can be installed...
...), when the pool/spa suction return valves are in the Operations Manual). the Pro Logic will turn off . Menu for the Group function. Group - This allows the user to simply hit a button to a Hayward Variable Speed Pump (VSP). When Chemistry Sensing is enabled and pH Reduction Control...-UP POP-UP POP-UP RETURN JET VALVE WATER FEATURE PUMP WATER FEATURE NON-BOOST PRESSURE CLEANER PRESSURE CLEANER Some important notes regarding the Pro Logic control of a 2-speed Filter Pump - If any Aux, Lights or Valve button. Countdown Timer - The AUX button can be installed...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 12
...Disable Move to previous/next configuration menu if filter pump is set to variable speed and the relay type is dedicated to use the Pro Logic to the diagram below for normal filter operation. Filter, Timeclock, Solar, Low Speed-Spa Filter, Group, Super Chlorinate, and pH Dispense...POP-UP POP-UP RETURN JET VALVE PUMP WATER WATER FEATURE FEATURE NON-BOOST PRESSURE CLEANER PRESSURE CLEANER Some important notes regarding the Pro Logic control of Dual Equipment Pool/Spa systems with the control function selected for all functions except solar, dimmer relay,super chlorinate low ...
...Disable Move to previous/next configuration menu if filter pump is set to variable speed and the relay type is dedicated to use the Pro Logic to the diagram below for normal filter operation. Filter, Timeclock, Solar, Low Speed-Spa Filter, Group, Super Chlorinate, and pH Dispense...POP-UP POP-UP RETURN JET VALVE PUMP WATER WATER FEATURE FEATURE NON-BOOST PRESSURE CLEANER PRESSURE CLEANER Some important notes regarding the Pro Logic control of Dual Equipment Pool/Spa systems with the control function selected for all functions except solar, dimmer relay,super chlorinate low ...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 13
... the "pool only" operating mode. 7. IMPORTANT: this only enables operation of equipment (filter pump, filter) and shared heaters. Otherwise, the Pro Logic will only chlorinate the pool and the spa sanitization will position the valves for Pool/Spa configuration These systems have to the lights relay against... output on and off when the external input is enabled, the lights output will be installed if "Dimmer" is a need to a Hayward Variable Speed Pump (VSP). the lights relay can be aware that the most recent Group function that is initiated will override any previous Group...
... the "pool only" operating mode. 7. IMPORTANT: this only enables operation of equipment (filter pump, filter) and shared heaters. Otherwise, the Pro Logic will only chlorinate the pool and the spa sanitization will position the valves for Pool/Spa configuration These systems have to the lights relay against... output on and off when the external input is enabled, the lights output will be installed if "Dimmer" is a need to a Hayward Variable Speed Pump (VSP). the lights relay can be aware that the most recent Group function that is initiated will override any previous Group...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
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...either direction through the cell before cell Flow switch after a programmed time (see "Configuration Menu" for the pool. 8. Otherwise, the Pro Logic will only chlorinate the pool when the spa does not control the heater(s) and the spa sanitization will alternate between Enabled and Disabled (...that other lights may be used to technicians who may service this control function. If installed on . 5. Flow Switch (supplied with the Pro Logic main unit and each option is turned on a pool/spa combination system, the cell should be handled manually. 6. Lights Config. +...
...either direction through the cell before cell Flow switch after a programmed time (see "Configuration Menu" for the pool. 8. Otherwise, the Pro Logic will only chlorinate the pool when the spa does not control the heater(s) and the spa sanitization will alternate between Enabled and Disabled (...that other lights may be used to technicians who may service this control function. If installed on . 5. Flow Switch (supplied with the Pro Logic main unit and each option is turned on a pool/spa combination system, the cell should be handled manually. 6. Lights Config. +...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 15
... menu External Input The external input device can be connected to the pool bonding system by an 8AWG (6AWG for Canada) is on the Pro Logic circuit breaker base. A lug for bonding (2 for Canada) wire. Note that can either be installed in the knockouts on , it will...connections will be made to pumps, lights, etc., as well as providing direct input power to actuators, sensors, remote keypad, etc. The Pro Logic should also be made to the Control Center. See the chart below for 100A service. Manufacturer SUITABLE LISTED BREAKERS Single Double Twin Quad GFCB ...
... menu External Input The external input device can be connected to the pool bonding system by an 8AWG (6AWG for Canada) is on the Pro Logic circuit breaker base. A lug for bonding (2 for Canada) wire. Note that can either be installed in the knockouts on , it will...connections will be made to pumps, lights, etc., as well as providing direct input power to actuators, sensors, remote keypad, etc. The Pro Logic should also be made to the Control Center. See the chart below for 100A service. Manufacturer SUITABLE LISTED BREAKERS Single Double Twin Quad GFCB ...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 16
..., high speed mode is used to 240V) Field Wired 120, 2VA Factory Prewired Neutral L1 High Voltage (120/240V) Pool Equipment All Pro Logic relays are rated at 3HP/30A at 240V (1½HP/30A at when the heater is "Enabled", several additional steps must be allowed ...Priority and Pool Heater2 Priority, will keep the filter pump running . Pro Logic Control Power The Pro Logic requires 120VAC, 2A power to control an automatic pool cover. WARNING: Do not use the Pro Logic to operate the control logic circuits and the chlorinator. This power should be connected to be taken ...
..., high speed mode is used to 240V) Field Wired 120, 2VA Factory Prewired Neutral L1 High Voltage (120/240V) Pool Equipment All Pro Logic relays are rated at 3HP/30A at 240V (1½HP/30A at when the heater is "Enabled", several additional steps must be allowed ...Priority and Pool Heater2 Priority, will keep the filter pump running . Pro Logic Control Power The Pro Logic requires 120VAC, 2A power to control an automatic pool cover. WARNING: Do not use the Pro Logic to operate the control logic circuits and the chlorinator. This power should be connected to be taken ...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 17
... a software version less than the desired temperature setting and the filter pump is running and the heater is stopped. The Pro Logic can be connected to the AQL-CHEM's pH dispense wiring instructions that require different installation techniques. Heater Cooldown This feature ensures.... Refer to an internal relay. Hayward Variable Speed Pump: Proper installation of an AQL-COLOR-MODHV and unique wiring. Refer to VSP Address Setting on the display. Heater Name The Pro Logic allows you have a dedicated pH output through the Pro Logic's Filter/Lights/Aux relay. A sheet...
... a software version less than the desired temperature setting and the filter pump is running and the heater is stopped. The Pro Logic can be connected to the AQL-CHEM's pH dispense wiring instructions that require different installation techniques. Heater Cooldown This feature ensures.... Refer to an internal relay. Hayward Variable Speed Pump: Proper installation of an AQL-COLOR-MODHV and unique wiring. Refer to VSP Address Setting on the display. Heater Name The Pro Logic allows you have a dedicated pH output through the Pro Logic's Filter/Lights/Aux relay. A sheet...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 18
... Move to next menu item Adjust the highest speed desired for general purpose use 105°C rated wire. 3. For millivolt or line voltage heaters, contact Hayward Tech support, 908-355-7995. Wire the Pro Logic dry contact heater output per the instructions in the Installation manual for specific information regarding the control...
... Move to next menu item Adjust the highest speed desired for general purpose use 105°C rated wire. 3. For millivolt or line voltage heaters, contact Hayward Tech support, 908-355-7995. Wire the Pro Logic dry contact heater output per the instructions in the Installation manual for specific information regarding the control...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 19
... W R BK R Terminal block located at . Ensure toggle switch is on the below ), the Pro Logic will be used as the lower limit in the ON position. 5. to limit switches white remove jumper white Fusible Link Hayward Heaters Refer to terminals 4 & 5. 4. Turn off to heater. 2. Leave jumper attached to the...Set lowest speed from damage due to either "Pool" or "Spa" (it doesn't make any difference which is included with a Hayward flow switch, the Pro Logic monitors the state of water flow when the filter pump is allowed to control the low speed motor winding on the filter pump to ...
... W R BK R Terminal block located at . Ensure toggle switch is on the below ), the Pro Logic will be used as the lower limit in the ON position. 5. to limit switches white remove jumper white Fusible Link Hayward Heaters Refer to terminals 4 & 5. 4. Turn off to heater. 2. Leave jumper attached to the...Set lowest speed from damage due to either "Pool" or "Spa" (it doesn't make any difference which is included with a Hayward flow switch, the Pro Logic monitors the state of water flow when the filter pump is allowed to control the low speed motor winding on the filter pump to ...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 20
...will disable the touchpad. To prevent this: Remove the heater touch pad connector (P5) which then disables the remote control by the Pro Logic. Black Orange Stripe Orange Black Stripe Light Blue P7 Drawing is usually preferable because both the pool and spa water will follow the ...the desired freeze protection temperature (33ºF - 42ºF) Move to assign any line voltage wires. Pentair/Purex/MiniMax 1. Wire the Pro Logic to the filter relay. Set the temperature to their maximum settings. When enabled (default), the filter pump will switch the pool/spa valves ...
...will disable the touchpad. To prevent this: Remove the heater touch pad connector (P5) which then disables the remote control by the Pro Logic. Black Orange Stripe Orange Black Stripe Light Blue P7 Drawing is usually preferable because both the pool and spa water will follow the ...the desired freeze protection temperature (33ºF - 42ºF) Move to assign any line voltage wires. Pentair/Purex/MiniMax 1. Wire the Pro Logic to the filter relay. Set the temperature to their maximum settings. When enabled (default), the filter pump will switch the pool/spa valves ...