Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 1
...or ºC vsp speed (% or rpm) reset colorlogic to default reset to default denotes conditional items 092330D RevG Copyright © 2010 Hayward Pro Logic Automation and Chlorination Installation Manual for models PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-8-V PL-PS-16-V www.haywardnet.com ... aux1 aux2 valve3 valve4 superchlorinate chlorinator diagnostics instant salt pH/orp levels flow switch cell temperature sensor water/pool sensor spa sensor air sensor solar sensor vsp speed/power main software revision display software revision expansion unit software revision chemistry sense module software ...
...or ºC vsp speed (% or rpm) reset colorlogic to default reset to default denotes conditional items 092330D RevG Copyright © 2010 Hayward Pro Logic Automation and Chlorination Installation Manual for models PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-8-V PL-PS-16-V www.haywardnet.com ... aux1 aux2 valve3 valve4 superchlorinate chlorinator diagnostics instant salt pH/orp levels flow switch cell temperature sensor water/pool sensor spa sensor air sensor solar sensor vsp speed/power main software revision display software revision expansion unit software revision chemistry sense module software ...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 2
... Canada. • SAVE THESE INSTRUCTIONS LIMITED WARRANTY (effective 04/01/09) Hayward/Goldline warrants its Pro Logic and E-Command pool automation products as well as rails, ladders, drains, or...DURING THE WARRANTY PERIOD, YOU USE A REPLACEMENT CHLORINATOR CELL OTHER THAN AN UNMODIFIED, NEW HAYWARD/GOLDLINE CHLORINATOR CELL PURCHASED FROM HAYWARD/GOLDLINE. WARNING: To reduce the risk of injury..., INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Hayward/Goldline warrants all AC power during installation. • ! IMPORTANT SAFETY INSTRUCTIONS When using this...
... Canada. • SAVE THESE INSTRUCTIONS LIMITED WARRANTY (effective 04/01/09) Hayward/Goldline warrants its Pro Logic and E-Command pool automation products as well as rails, ladders, drains, or...DURING THE WARRANTY PERIOD, YOU USE A REPLACEMENT CHLORINATOR CELL OTHER THAN AN UNMODIFIED, NEW HAYWARD/GOLDLINE CHLORINATOR CELL PURCHASED FROM HAYWARD/GOLDLINE. WARNING: To reduce the risk of injury..., INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Hayward/Goldline warrants all AC power during installation. • ! IMPORTANT SAFETY INSTRUCTIONS When using this...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 3
... - Electrical Wiring Main Service 12 Grounding and Bonding 12 Circuit Breaker Installation and Wiring 12 General Purpose Outlet 12 Pro Logic Control Power 13 High Voltage Pool Equipment 13 Low Voltage Wiring 15 5. Configuration Group Function 22 Configuration Menus 24 Maintenance Menu...Optional Wireless Remote Display/Keypad 7 Optional Base Station 7 Optional Valve Actuators 7 3. Shared Heaters 10 Turbo Cell 11 Flow Switch 11 4. Warranty Pro Logic Limited Warranty 44 43 System Startup and Checkout Before Startup 41 Heater Checkout 41 Service Mode 42 7. Table...
... - Electrical Wiring Main Service 12 Grounding and Bonding 12 Circuit Breaker Installation and Wiring 12 General Purpose Outlet 12 Pro Logic Control Power 13 High Voltage Pool Equipment 13 Low Voltage Wiring 15 5. Configuration Group Function 22 Configuration Menus 24 Maintenance Menu...Optional Wireless Remote Display/Keypad 7 Optional Base Station 7 Optional Valve Actuators 7 3. Shared Heaters 10 Turbo Cell 11 Flow Switch 11 4. Warranty Pro Logic Limited Warranty 44 43 System Startup and Checkout Before Startup 41 Heater Checkout 41 Service Mode 42 7. Table...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 4
...CELL-3 Pick N MixTM Chlorinator Cell (for pools up to 15k gallons) T-CELL-9 Pick N Mix Chlorinator Cell (for pools up to 25k gallons) T-CELL-15 Pick N Mix Chlorinator Cell (for pools up to 40k gallons) P-KIT Chlorination Plumbing Kit containing flow switch and cell... Before attempting to install the Pro Logic system, check that the following components have been included in power supply included 1 • ... clamp Pro Logic Expansion Unit (PS-16 only) What's NOT Included Some of the Pro Logic system, refer to remote display/keypad) Wire/conduit for use standard Hayward, Pentair...
...CELL-3 Pick N MixTM Chlorinator Cell (for pools up to 15k gallons) T-CELL-9 Pick N Mix Chlorinator Cell (for pools up to 25k gallons) T-CELL-15 Pick N Mix Chlorinator Cell (for pools up to 40k gallons) P-KIT Chlorination Plumbing Kit containing flow switch and cell... Before attempting to install the Pro Logic system, check that the following components have been included in power supply included 1 • ... clamp Pro Logic Expansion Unit (PS-16 only) What's NOT Included Some of the Pro Logic system, refer to remote display/keypad) Wire/conduit for use standard Hayward, Pentair...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 5
... and circumstances. Check that have been completed: 1. Electrical Wiring (page 12) Main service Grounding and bonding Circuit breakers Pro Logic control power High Voltage pool equipment Low voltage wiring (temperature sensors, flow switch, etc.) 5. see "Heater Control" wiring, page... - If not, then check: • Power is supplied to the heater. • The Pro Logic control output is running . Plumbing (page 8) General Pool Equipment Chlorinator Turbo Cell Flow Switch 4. Mounting the equipment (page 5) Pro Logic main unit Temperature sensors Remote display/keypad (optional...
... and circumstances. Check that have been completed: 1. Electrical Wiring (page 12) Main service Grounding and bonding Circuit breakers Pro Logic control power High Voltage pool equipment Low voltage wiring (temperature sensors, flow switch, etc.) 5. see "Heater Control" wiring, page... - If not, then check: • Power is supplied to the heater. • The Pro Logic control output is running . Plumbing (page 8) General Pool Equipment Chlorinator Turbo Cell Flow Switch 4. Mounting the equipment (page 5) Pro Logic main unit Temperature sensors Remote display/keypad (optional...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 8
... feature will override the function (timeclock, manual on/off, countdown timer or infloor cleaner) selected above and turn on a flat surface with the Turbo Cell, flow switch, temperature sensors, and valve actuators (if applicable) are set to "spa only" or "spillover" operation. Valve3 Group The valve3 Group ... power up. Filter, Button 3 - How to Add Salt For new plaster pools, wait 10-14 days before adding salt to allow salt to pile up a Group function, refer to page 22 for solar, group, and super chlorinate. Use the chart below the selected freeze protection temperature, the Pro Logic...
... feature will override the function (timeclock, manual on/off, countdown timer or infloor cleaner) selected above and turn on a flat surface with the Turbo Cell, flow switch, temperature sensors, and valve actuators (if applicable) are set to "spa only" or "spillover" operation. Valve3 Group The valve3 Group ... power up. Filter, Button 3 - How to Add Salt For new plaster pools, wait 10-14 days before adding salt to allow salt to pile up a Group function, refer to page 22 for solar, group, and super chlorinate. Use the chart below the selected freeze protection temperature, the Pro Logic...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 11
..." Pool/Spa system configuration These systems use of the pool. The Pro Logic can be assigned to turn on when the AUX button is off....Chlorinate function can also be used to supply power to appear), additional menus will have no automatic control logic. Countdown Timer - the aux relay will ...to the diagram below. Aux1 Interlock If "Enabled", this option to a Hayward Variable Speed Pump (VSP). The optional AQL-DIM dimmer kit must be...VALVE SOLAR TEMPERATURE SENSOR CHECK VALVE HEATER HEAT PUMP FLOW CELL SWITCH POOL/SPA TEMPERATURE SENSOR HEATER BYPASS VALVE (manual) ...
..." Pool/Spa system configuration These systems use of the pool. The Pro Logic can be assigned to turn on when the AUX button is off....Chlorinate function can also be used to supply power to appear), additional menus will have no automatic control logic. Countdown Timer - the aux relay will ...to the diagram below. Aux1 Interlock If "Enabled", this option to a Hayward Variable Speed Pump (VSP). The optional AQL-DIM dimmer kit must be...VALVE SOLAR TEMPERATURE SENSOR CHECK VALVE HEATER HEAT PUMP FLOW CELL SWITCH POOL/SPA TEMPERATURE SENSOR HEATER BYPASS VALVE (manual) ...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 13
... to SPA VALVE 3 Some important notes regarding the Pro Logic control of Dual Equipment Pool/Spa systems with a single push of these can not be installed on the pool loop prior to a Hayward Variable Speed Pump (VSP). The chlorinator cell must be used to supply power to the heater(s) and will turn on and off...
... to SPA VALVE 3 Some important notes regarding the Pro Logic control of Dual Equipment Pool/Spa systems with a single push of these can not be installed on the pool loop prior to a Hayward Variable Speed Pump (VSP). The chlorinator cell must be used to supply power to the heater(s) and will turn on and off...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 15
...if the pool filter is installed and detected at power up . Electrical Wiring Remote Display/Keypad Connector Wireless Base Receiver Connector 4 Temp Sensor Inputs External Input Interlock 2 Heater Outputs 4 Valve Connectors Flow Switch Connector Cell Connector 4 wire connection between Open and Closed (default...PS-16 only 10 9 8 7 Control Power Input Subpanel N L2 L1 Control Power Input pH Dispense Output Subpanel Ground Bus Bar Ground Bus Bar N L2 L1 Bonding Lug(s) Expansion Unit (AQL-PS-16 only) Bonding Lug(s) The Pro Logic Control Center and PS-16 Expansion Unit require ...
...if the pool filter is installed and detected at power up . Electrical Wiring Remote Display/Keypad Connector Wireless Base Receiver Connector 4 Temp Sensor Inputs External Input Interlock 2 Heater Outputs 4 Valve Connectors Flow Switch Connector Cell Connector 4 wire connection between Open and Closed (default...PS-16 only 10 9 8 7 Control Power Input Subpanel N L2 L1 Control Power Input pH Dispense Output Subpanel Ground Bus Bar Ground Bus Bar N L2 L1 Bonding Lug(s) Expansion Unit (AQL-PS-16 only) Bonding Lug(s) The Pro Logic Control Center and PS-16 Expansion Unit require ...
Model: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Operation
Page 2
.../ 6 AWG Canada. • SAVE THESE INSTRUCTIONS LIMITED WARRANTY (effective 04/01/09) Hayward/Goldline warrants its Pro Logic and E-Command pool automation products as well as its Aqua Trol chlorination products to be hazardous... web site at www.goldlinecontrols.com or the Hayward website at all AC power during installation. • ! Hayward/Goldline also warrants its Aqua Rite, Aqua Rite Pro, Aqua Plus and SwimPure chlorination products to a...PERIOD, YOU USE A REPLACEMENT CHLORINATOR CELL OTHER THAN AN UNMODIFIED, NEW HAYWARD/GOLDLINE CHLORINATOR CELL PURCHASED FROM HAYWARD/GOLDLINE.
.../ 6 AWG Canada. • SAVE THESE INSTRUCTIONS LIMITED WARRANTY (effective 04/01/09) Hayward/Goldline warrants its Pro Logic and E-Command pool automation products as well as its Aqua Trol chlorination products to be hazardous... web site at www.goldlinecontrols.com or the Hayward website at all AC power during installation. • ! Hayward/Goldline also warrants its Aqua Rite, Aqua Rite Pro, Aqua Plus and SwimPure chlorination products to a...PERIOD, YOU USE A REPLACEMENT CHLORINATOR CELL OTHER THAN AN UNMODIFIED, NEW HAYWARD/GOLDLINE CHLORINATOR CELL PURCHASED FROM HAYWARD/GOLDLINE.
Model: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Operation
Page 4
... Subpanel 240 VAC Power OUTPUT Filter Pump Lights Aux (2 (6 for for PS-4) PS-8, PS-16) 120/240V Relays Pool/Spa Suction & Return Valves General Purpose Valves (2) Heaters (2) 24V Valve Actuators Chlorinator Cell EXPANSION UNIT (used to operate the control. The Pro Logic can control up...fully manage your pool/spa system. Although the Pro Logic is easy to use, it is important to completely read through this manual. System Overview The Hayward Pro Logic is a multifunction pool controller used with PS-16 only) 240 VAC Power OUTPUT 120/240V Aux (8) Relays General Purpose ...
... Subpanel 240 VAC Power OUTPUT Filter Pump Lights Aux (2 (6 for for PS-4) PS-8, PS-16) 120/240V Relays Pool/Spa Suction & Return Valves General Purpose Valves (2) Heaters (2) 24V Valve Actuators Chlorinator Cell EXPANSION UNIT (used to operate the control. The Pro Logic can control up...fully manage your pool/spa system. Although the Pro Logic is easy to use, it is important to completely read through this manual. System Overview The Hayward Pro Logic is a multifunction pool controller used with PS-16 only) 240 VAC Power OUTPUT 120/240V Aux (8) Relays General Purpose ...
Model: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Operation
Page 5
...need to add more Hayward Aqua Rite chlorinators to bather load, rainfall, temperature, and the pool's cleanliness. The Pro Logic will revert back to sodium chloride after killing bacteria. Default Display Turn power on at the main panel and turn the Pro Logic control power circuit breaker on the... Remote Display/keypad shown--the display keypad on . Chlorination When the chlorinator function is enabled (requires a chlorinator cell and P-KIT sold separately), the Pro Logic is designed to handle the purification needs of most residential swimming pools up to 40,000 gallons (150,000 ...
...need to add more Hayward Aqua Rite chlorinators to bather load, rainfall, temperature, and the pool's cleanliness. The Pro Logic will revert back to sodium chloride after killing bacteria. Default Display Turn power on at the main panel and turn the Pro Logic control power circuit breaker on the... Remote Display/keypad shown--the display keypad on . Chlorination When the chlorinator function is enabled (requires a chlorinator cell and P-KIT sold separately), the Pro Logic is designed to handle the purification needs of most residential swimming pools up to 40,000 gallons (150,000 ...
Model: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Operation
Page 7
...changes the level in Hayward Generation 4 or later ColorLogic pool and spa lights. The Network Module allows the Pro Logic to normal operation. This display shows both pH and ORP levels/ status when chemistry sensing is displayed. Displays actual speed (in % or RPM) and power consumption (in the ...flow. If Freeze Protection is generated indicating the current speed selection (Filter On:Spd 1). There is enabled. Manual turn on the cell, and the cell aging. Pushing the "+" or "-" button changes the speed selection. This protects pumps and other equipment from no -flow and a...
...changes the level in Hayward Generation 4 or later ColorLogic pool and spa lights. The Network Module allows the Pro Logic to normal operation. This display shows both pH and ORP levels/ status when chemistry sensing is displayed. Displays actual speed (in % or RPM) and power consumption (in the ...flow. If Freeze Protection is generated indicating the current speed selection (Filter On:Spd 1). There is enabled. Manual turn on the cell, and the cell aging. Pushing the "+" or "-" button changes the speed selection. This protects pumps and other equipment from no -flow and a...
Model: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Operation
Page 8
... and 140ºF, and the salt level must be cleaned or replaced. • ORP Probe Error -- The Pro Logic periodically reverses the polarity of the voltage applied to the cell in both are turning. Standard Pool and Spa systems with the ORP probe. • ORP Low - Dual Equipment...Heaters This description applies to Heater1 and to Heater2, if programmed (note that the function of the Valve4 button changes to supply power and control a Hayward Variable Speed pump (VSP). If you want to completely disable the automatic operation and operate the system manually, you the reason. ...
... and 140ºF, and the salt level must be cleaned or replaced. • ORP Probe Error -- The Pro Logic periodically reverses the polarity of the voltage applied to the cell in both are turning. Standard Pool and Spa systems with the ORP probe. • ORP Low - Dual Equipment...Heaters This description applies to Heater1 and to Heater2, if programmed (note that the function of the Valve4 button changes to supply power and control a Hayward Variable Speed pump (VSP). If you want to completely disable the automatic operation and operate the system manually, you the reason. ...
Model: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Operation
Page 9
...to operate on the printed circuit board. • No Flow-Filter Pump -- If the chlorinator cell voltage is detected on a timeclock basis. If a chlorinator cell power error is too low. • No Cell Power -- If a pH level of automatic functions can be programmed to change the value by the... "+" to program the automatic operation for the Aux1 relay type and the Hayward VSP is removed for more . • Cell Missing -- Multiple pushes of the pool equipment can be programmed. The Pro Logic memory will rotate through all menu items and return to minimize the time ...
...to operate on the printed circuit board. • No Flow-Filter Pump -- If the chlorinator cell voltage is detected on a timeclock basis. If a chlorinator cell power error is too low. • No Cell Power -- If a pH level of automatic functions can be programmed to change the value by the... "+" to program the automatic operation for the Aux1 relay type and the Hayward VSP is removed for more . • Cell Missing -- Multiple pushes of the pool equipment can be programmed. The Pro Logic memory will rotate through all menu items and return to minimize the time ...
Model: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Operation
Page 10
..."" to view all automatic functions are disabled, the optional remote display/keypads are the exceptions). The Pro Logic will provide some detailed information regarding the operation, call the Hayward Technical Service Dept. If Solar is enabled and the solar sensor is either an open or short ...aux1 aux2 valve3 valve4 superchlorinate chlorinator diagnostics instant salt pH/orp levels flow switch cell temperature sensor water/pool sensor spa sensor air sensor solar sensor vsp speed/power main software revision display software revision expansion unit software revision chemistry sense module ...
..."" to view all automatic functions are disabled, the optional remote display/keypads are the exceptions). The Pro Logic will provide some detailed information regarding the operation, call the Hayward Technical Service Dept. If Solar is enabled and the solar sensor is either an open or short ...aux1 aux2 valve3 valve4 superchlorinate chlorinator diagnostics instant salt pH/orp levels flow switch cell temperature sensor water/pool sensor spa sensor air sensor solar sensor vsp speed/power main software revision display software revision expansion unit software revision chemistry sense module ...
Model: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Operation
Page 11
...'s specific settings. The Configuration Menu is used by freezing water just as each output and the operational logic that will turn off power to the Pro Logic before removing the electrolytic cell. The "Maintenance Menu" will only appear if the system has been setup for each display. Spa ...is an unusually high calcium level in the Chlorinator Operation section. Winterizing The Pro Logic electrolytic cell and flow detection switch will only operate when solar heat is NOT available. Your local Authorized Hayward Dealer or pool store can be helpful to coil the wiring before any ...
...'s specific settings. The Configuration Menu is used by freezing water just as each output and the operational logic that will turn off power to the Pro Logic before removing the electrolytic cell. The "Maintenance Menu" will only appear if the system has been setup for each display. Spa ...is an unusually high calcium level in the Chlorinator Operation section. Winterizing The Pro Logic electrolytic cell and flow detection switch will only operate when solar heat is NOT available. Your local Authorized Hayward Dealer or pool store can be helpful to coil the wiring before any ...
Model: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Operation
Page 20
... will affect the normal speed setting. Any changes that are two Group menus; PS-8 and PS-16 Virtual Models Pro Logic Virtual models are T-CELL-15 (default), T-CELL-9, T-CELL-5 or T-CELL-3. The PL-PS-8-V is not available for the main circulation system. The PL-PS-16-V is terminated. Configuration ... this only enables operation of the water. This will begin. Variable Speed in the Chlorinator Configuration Menu. Chlor. There are made at power up a Group function, refer to the virtual auxiliary outputs. This allows the user to simply hit a button to use of Super ...
... will affect the normal speed setting. Any changes that are two Group menus; PS-8 and PS-16 Virtual Models Pro Logic Virtual models are T-CELL-15 (default), T-CELL-9, T-CELL-5 or T-CELL-3. The PL-PS-8-V is not available for the main circulation system. The PL-PS-16-V is terminated. Configuration ... this only enables operation of the water. This will begin. Variable Speed in the Chlorinator Configuration Menu. Chlor. There are made at power up a Group function, refer to the virtual auxiliary outputs. This allows the user to simply hit a button to use of Super ...
Model: PL-P-4 Installation
Page 1
... reset to default denotes conditional items 092337C RevF Copyright © 2010 Hayward Pro Logic® Automation and Chlorination Installation Manual for model PL-P-4 www.haywardnet.com Elizabeth, NJ 07207 Pro Logic Programming Flow Chart default menu settings menu maintenance menu timers menu diagnostic ...lights aux1 aux2 valve3 superchlorinate chlorinator diagnostics instant salt pH/orp levels flow switch cell temperature sensor water/pool sensor air sensor solar sensor vsp speed/power main software revision display software revision chemistry sense module software vsp software revision ...
... reset to default denotes conditional items 092337C RevF Copyright © 2010 Hayward Pro Logic® Automation and Chlorination Installation Manual for model PL-P-4 www.haywardnet.com Elizabeth, NJ 07207 Pro Logic Programming Flow Chart default menu settings menu maintenance menu timers menu diagnostic ...lights aux1 aux2 valve3 superchlorinate chlorinator diagnostics instant salt pH/orp levels flow switch cell temperature sensor water/pool sensor air sensor solar sensor vsp speed/power main software revision display software revision chemistry sense module software vsp software revision ...
Model: PL-P-4 Operation
Page 6
...low speed operation and the "FILTER" LED will have precedence over Freeze Protection for theAux1 relay type and the Hayward VSP interface is invalid. • Cell Power Error -- This high speed operation helps allow the pump to prime and establish normal water flow. If Chemistry ...; Pump has stalled (Press "+" to restart) • SVRS tripped (Press "+" to restart) • Drive failure (see Filter Configuration), the Pro Logic will turn on manually at which time it will run at the highest speed for 3 minutes regardless of selection. Check Chlor -- Note that if the...
...low speed operation and the "FILTER" LED will have precedence over Freeze Protection for theAux1 relay type and the Hayward VSP interface is invalid. • Cell Power Error -- This high speed operation helps allow the pump to prime and establish normal water flow. If Chemistry ...; Pump has stalled (Press "+" to restart) • SVRS tripped (Press "+" to restart) • Drive failure (see Filter Configuration), the Pro Logic will turn on manually at which time it will run at the highest speed for 3 minutes regardless of selection. Check Chlor -- Note that if the...