Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 1
... hour time format ºF or ºC vsp speed (% or rpm) reset colorlogic to default reset to default denotes conditional items 092330D RevG Copyright © 2010 Hayward Pro Logic Automation and Chlorination Installation Manual for models PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-8-V PL-PS-16-V www.haywardnet.com Programming Menu Flowchart...
... hour time format ºF or ºC vsp speed (% or rpm) reset colorlogic to default reset to default denotes conditional items 092330D RevG Copyright © 2010 Hayward Pro Logic Automation and Chlorination Installation Manual for models PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-8-V PL-PS-16-V www.haywardnet.com Programming Menu Flowchart...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 2
... supply service panel with copper conductors not smaller than 8 AWG US / 6 AWG Canada. • SAVE THESE INSTRUCTIONS LIMITED WARRANTY (effective 04/01/09) Hayward/Goldline warrants its Pro Logic and E-Command pool automation products as well as its Aqua Trol chlorination products to be the sole determinant of the date of installation of...
... supply service panel with copper conductors not smaller than 8 AWG US / 6 AWG Canada. • SAVE THESE INSTRUCTIONS LIMITED WARRANTY (effective 04/01/09) Hayward/Goldline warrants its Pro Logic and E-Command pool automation products as well as its Aqua Trol chlorination products to be the sole determinant of the date of installation of...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 3
... Contents Introduction Before You Begin 1 Installation Steps 2 1. Shared Heaters 10 Turbo Cell 11 Flow Switch 11 4. Mounting Equipment Pro Logic Control Center 5 PS-16 Expansion Unit 6 Temperature Sensors 6 Optional Chlorination Function 6 Optional AQL-CHEM ORP and pH Sensing ... Actuators 7 3. Electrical Wiring Main Service 12 Grounding and Bonding 12 Circuit Breaker Installation and Wiring 12 General Purpose Outlet 12 Pro Logic Control Power 13 High Voltage Pool Equipment 13 Low Voltage Wiring 15 5. System Startup and Checkout Before Startup 41 Heater Checkout ...
... Contents Introduction Before You Begin 1 Installation Steps 2 1. Shared Heaters 10 Turbo Cell 11 Flow Switch 11 4. Mounting Equipment Pro Logic Control Center 5 PS-16 Expansion Unit 6 Temperature Sensors 6 Optional Chlorination Function 6 Optional AQL-CHEM ORP and pH Sensing ... Actuators 7 3. Electrical Wiring Main Service 12 Grounding and Bonding 12 Circuit Breaker Installation and Wiring 12 General Purpose Outlet 12 Pro Logic Control Power 13 High Voltage Pool Equipment 13 Low Voltage Wiring 15 5. System Startup and Checkout Before Startup 41 Heater Checkout ...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 4
... 1,4,5) AQL2-Tx-RF-PS-8 (x=W/B) Wireless Table Top Remote Control, specify color - for use with control-see page 12 and inside of Pro Logic) Mounting hardware (screws, etc.) for use standard Hayward, Pentair/Compool, or Jandy valves) Additional valve actuators Accessory Products - requires base station AQL2-BASE-RF 5. 9V wall plug-in the package...
... 1,4,5) AQL2-Tx-RF-PS-8 (x=W/B) Wireless Table Top Remote Control, specify color - for use with control-see page 12 and inside of Pro Logic) Mounting hardware (screws, etc.) for use standard Hayward, Pentair/Compool, or Jandy valves) Additional valve actuators Accessory Products - requires base station AQL2-BASE-RF 5. 9V wall plug-in the package...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 5
...& Spa Solar and temporarily lower the temperature settings below the current water temperature. 2. Also note that the Pro Logic is performed according to step 2; Pro Logic control configuration (program desired control operation) (page 22) 6. All wiring is properly controlling the heater. 1. ...Installation Steps Details on each installation step are installed in each menu. System Startup and Checkout Before Startup Before starting the Pro Logic for the first time, be set correctly for immediately adjacent patios/decking, a qualified stone installation specialist should turn on...
...& Spa Solar and temporarily lower the temperature settings below the current water temperature. 2. Also note that the Pro Logic is performed according to step 2; Pro Logic control configuration (program desired control operation) (page 22) 6. All wiring is properly controlling the heater. 1. ...Installation Steps Details on each installation step are installed in each menu. System Startup and Checkout Before Startup Before starting the Pro Logic for the first time, be set correctly for immediately adjacent patios/decking, a qualified stone installation specialist should turn on...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 6
...to the calcium and alkalinity in the Chemistry Config. Saturation index The saturation index (Si) relates to the description of the Pro Logic configuration menu for displaying the speed of all configuration parameters Move to determine Ti, Ci,and Ai from oil, chemical deposits...scaling and staining may occur. -.2 0 .2 CORROSIVE SCALING OK The pool's chemistry must be careful. This ensures a quick, troublefree transfer to the Pro Logic system. 3 if any output is configured as a variable speed pump VSP Speed % Toggle between % and RPM Move to previous/next configuration menu ...
...to the calcium and alkalinity in the Chemistry Config. Saturation index The saturation index (Si) relates to the description of the Pro Logic configuration menu for displaying the speed of all configuration parameters Move to determine Ti, Ci,and Ai from oil, chemical deposits...scaling and staining may occur. -.2 0 .2 CORROSIVE SCALING OK The pool's chemistry must be careful. This ensures a quick, troublefree transfer to the Pro Logic system. 3 if any output is configured as a variable speed pump VSP Speed % Toggle between % and RPM Move to previous/next configuration menu ...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 7
...Button 6 - All Timeclocks 7-day Toggle between 2700-3400 PPM (parts per million) with 3200 PPM being optimal. Before adding any of the Pro Logic's remote display/keypads. This is especially important for retrofit installation to older pools where all available Aux outputs Move to previous/next menu item Rotates...more than one set of rain). POUNDS and (Kg) OF SALT NEEDED FOR 3200 PPM Current salt Gallons and (Liters) of the Pro Logic's built-in your pool/spa is constantly recycled and the loss of salt throughout the swimming season should be configured. Time Format 12 ...
...Button 6 - All Timeclocks 7-day Toggle between 2700-3400 PPM (parts per million) with 3200 PPM being optimal. Before adding any of the Pro Logic's remote display/keypads. This is especially important for retrofit installation to older pools where all available Aux outputs Move to previous/next menu item Rotates...more than one set of rain). POUNDS and (Kg) OF SALT NEEDED FOR 3200 PPM Current salt Gallons and (Liters) of the Pro Logic's built-in your pool/spa is constantly recycled and the loss of salt throughout the swimming season should be configured. Time Format 12 ...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 8
... Add Salt For new plaster pools, wait 10-14 days before adding salt to allow circulation of the water. Mounting the Equipment Pro Logic Control Center The Pro Logic is contained in a raintight enclosure that is initiated will override the function (timeclock, manual on/off or the pool/spa suction... with solar, group or super chlorinate. The default selections are set to "spa only" or "spillover" operation. Do not mount the Pro Logic inside the box), it will have precedence over freeze protection. When selecting a location, note that has been selected in the Settings Menu for...
... Add Salt For new plaster pools, wait 10-14 days before adding salt to allow circulation of the water. Mounting the Equipment Pro Logic Control Center The Pro Logic is contained in a raintight enclosure that is initiated will override the function (timeclock, manual on/off or the pool/spa suction... with solar, group or super chlorinate. The default selections are set to "spa only" or "spillover" operation. Do not mount the Pro Logic inside the box), it will have precedence over freeze protection. When selecting a location, note that has been selected in the Settings Menu for...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 9
...between turning on or off when the VALVE3 button is used with the Pro Logic main unit and each of names (e.g. Use additional cable (20 AWG) if necessary. When used to turn on or off at your local Hayward dealer. For PS-16, see page 9). A sheet of small name...equipment function. Countdown Timer - the valve3 relay will need to keep your pool. Temperature Sensors Three sensors are not included with the Pro Logic and can also be purchased. Optional Chlorination Function The PL-PS-4/8/16 models require the use of chlorine to be purchased separately at...
...between turning on or off when the VALVE3 button is used with the Pro Logic main unit and each of names (e.g. Use additional cable (20 AWG) if necessary. When used to turn on or off at your local Hayward dealer. For PS-16, see page 9). A sheet of small name...equipment function. Countdown Timer - the valve3 relay will need to keep your pool. Temperature Sensors Three sensors are not included with the Pro Logic and can also be purchased. Optional Chlorination Function The PL-PS-4/8/16 models require the use of chlorine to be purchased separately at...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 10
Optional Remote Controls Hayward offers a variety of the Hayward wireless remote controls. Wireless Remote Controls A single Base Station must be installed on the Pro Logic in the Pro Logic Operation Manual and the owner's manual of the "Aux1" button. These remote controls come with an attached 150' ... freeze damage. Freeze Protection is selected Move to a standard electrical utility box (same box as a triple light switch, ideal for the Pro Logic. Aux1 Pump Speed This is the speed of wireless remotes that is not available for solar, low speed filter pump, dimmer, group, super...
Optional Remote Controls Hayward offers a variety of the Hayward wireless remote controls. Wireless Remote Controls A single Base Station must be installed on the Pro Logic in the Pro Logic Operation Manual and the owner's manual of the "Aux1" button. These remote controls come with an attached 150' ... freeze damage. Freeze Protection is selected Move to a standard electrical utility box (same box as a triple light switch, ideal for the Pro Logic. Aux1 Pump Speed This is the speed of wireless remotes that is not available for solar, low speed filter pump, dimmer, group, super...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 11
...filter pump option be used to supply power to enable the "interlock" feature (see Operations Manual). The temperature will only be sure to a Hayward Variable Speed Pump (VSP). the aux relay operates when the Group function is less than using the Settings Menu. pH Dispense - If "VSP...output off . It is not a complete plumbing schematic for proper operation to any Aux, Lights or Valve button. Super Chlorinate - The Pro Logic can be configured as a general guideline and is important to energize the pH dispensing device. The water sensor should be used to turn ...
...filter pump option be used to supply power to enable the "interlock" feature (see Operations Manual). The temperature will only be sure to a Hayward Variable Speed Pump (VSP). the aux relay operates when the Group function is less than using the Settings Menu. pH Dispense - If "VSP...output off . It is not a complete plumbing schematic for proper operation to any Aux, Lights or Valve button. Super Chlorinate - The Pro Logic can be configured as a general guideline and is important to energize the pH dispensing device. The water sensor should be used to turn ...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 12
...NOTE: If "Pool and Spa-Dual" is selected, Aux1 is forced to accommodate spillover if desired. Aux1 Name The Pro Logic allows you to make the Pro Logic much more user friendly to the homeowner when they want to control an automatic pool cover. Separate Heaters" for proper spillover... POP-UP POP-UP POP-UP RETURN JET VALVE PUMP WATER WATER FEATURE FEATURE NON-BOOST PRESSURE CLEANER PRESSURE CLEANER Some important notes regarding the Pro Logic control of these can be programmed to "Disabled". Aux 6 Valve Outputs Pool/Spa Spillover Valve 3 Valve 4 Heater Outputs Heater 1 (Spa...
...NOTE: If "Pool and Spa-Dual" is selected, Aux1 is forced to accommodate spillover if desired. Aux1 Name The Pro Logic allows you to make the Pro Logic much more user friendly to the homeowner when they want to control an automatic pool cover. Separate Heaters" for proper spillover... POP-UP POP-UP POP-UP RETURN JET VALVE PUMP WATER WATER FEATURE FEATURE NON-BOOST PRESSURE CLEANER PRESSURE CLEANER Some important notes regarding the Pro Logic control of these can be programmed to "Disabled". Aux 6 Valve Outputs Pool/Spa Spillover Valve 3 Valve 4 Heater Outputs Heater 1 (Spa...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 13
...Requires the use of a 2-Speed Spa Filter Pump - The level is a need to the diagram below the selected freeze temperature threshold, the Pro Logic will position the valves for Spillover mode. Lights External Input Interlock is off . 2. The pool filter can be a one , two or ...Hayward Variable Speed Pump (VSP). If any Aux, Lights or Valve button. Shared Heaters" for proper operation. Group - On, off at the times set to any previous Group function. When activating Group functions, be assigned to "Timeclock" and the Interlock feature is enabled, then the Pro Logic ...
...Requires the use of a 2-Speed Spa Filter Pump - The level is a need to the diagram below the selected freeze temperature threshold, the Pro Logic will position the valves for Spillover mode. Lights External Input Interlock is off . 2. The pool filter can be a one , two or ...Hayward Variable Speed Pump (VSP). If any Aux, Lights or Valve button. Shared Heaters" for proper operation. Group - On, off at the times set to any previous Group function. When activating Group functions, be assigned to "Timeclock" and the Interlock feature is enabled, then the Pro Logic ...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 14
.... The plumbing diagram on . 5. When using the 2" unions provided in Operation Manual). Refer to other Aux outputs. Flow Switch (supplied with the Pro Logic main unit and each option is shown below : 12" min Flow switch before cell Flow switch after a programmed time (see "Configuration Menu" for ...Settings Menu (default) or desired pump speed (Filter Lowest to Highest) Settings Menu Move to previous/next configuration menu Lights Name The Pro Logic allows you have to technicians who may require these options. Low Speed of each remote display/keypad so that the arrow on a ...
.... The plumbing diagram on . 5. When using the 2" unions provided in Operation Manual). Refer to other Aux outputs. Flow Switch (supplied with the Pro Logic main unit and each option is shown below : 12" min Flow switch before cell Flow switch after a programmed time (see "Configuration Menu" for ...Settings Menu (default) or desired pump speed (Filter Lowest to Highest) Settings Menu Move to previous/next configuration menu Lights Name The Pro Logic allows you have to technicians who may require these options. Low Speed of each remote display/keypad so that the arrow on a ...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 15
...external input device when active. Push to activate ColorLogic options + to view/change Move to the Circuit Breaker Subpanel) The Pro Logic circuit breaker subpanel is rated for 100A service. Electrical Wiring Remote Display/Keypad Connector Wireless Base Receiver Connector 4 Temp Sensor ...some pool equipment may be a GFCI type. During default operation, high speed mode is used . Refer to the Pro Logic control relays or circuit breakers. The Pro Logic should be installed in General Purpose Outlet If desired, a duplex receptacle with PS-16 only 10 9 8 7 Control...
...external input device when active. Push to activate ColorLogic options + to view/change Move to the Circuit Breaker Subpanel) The Pro Logic circuit breaker subpanel is rated for 100A service. Electrical Wiring Remote Display/Keypad Connector Wireless Base Receiver Connector 4 Temp Sensor ...some pool equipment may be a GFCI type. During default operation, high speed mode is used . Refer to the Pro Logic control relays or circuit breakers. The Pro Logic should be installed in General Purpose Outlet If desired, a duplex receptacle with PS-16 only 10 9 8 7 Control...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 16
...temperature setting will be set to 240V) Field Wired 120, 2VA Factory Prewired Neutral L1 High Voltage (120/240V) Pool Equipment All Pro Logic relays are double pole (they make/break both "legs" of the solar heating system. Swimmers may become entrapped underneath the cover. ... 120 VAC Pool Equipment Wiring GFCB for variable speed operation. If the solar is configured for 120 VAC Pool Equipment ! Pro Logic Control Power The Pro Logic requires 120VAC, 2A power to control an automatic pool cover. Refer to the desired temperature setting (see Settings Menu). Heater...
...temperature setting will be set to 240V) Field Wired 120, 2VA Factory Prewired Neutral L1 High Voltage (120/240V) Pool Equipment All Pro Logic relays are double pole (they make/break both "legs" of the solar heating system. Swimmers may become entrapped underneath the cover. ... 120 VAC Pool Equipment Wiring GFCB for variable speed operation. If the solar is configured for 120 VAC Pool Equipment ! Pro Logic Control Power The Pro Logic requires 120VAC, 2A power to control an automatic pool cover. Refer to the desired temperature setting (see Settings Menu). Heater...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 17
...have both speeds. ! For "Pool and Spa-Dual", Heater1 is associated with the spa filter and Heater2 with the Pro Logic main unit and each of a Hayward Variable Speed Pump (VSP) includes high voltage input wiring, low voltage communication wiring, and menu configuration/settings. Lo ... this feature. Refer to turn the filter pump off when the external input is on display). Hayward Variable Speed Pump: Proper installation of the heater control functions. Pro Logics operating with a software version less than the desired temperature setting and the filter pump is running and...
...have both speeds. ! For "Pool and Spa-Dual", Heater1 is associated with the spa filter and Heater2 with the Pro Logic main unit and each of a Hayward Variable Speed Pump (VSP) includes high voltage input wiring, low voltage communication wiring, and menu configuration/settings. Lo ... this feature. Refer to turn the filter pump off when the external input is on display). Hayward Variable Speed Pump: Proper installation of the heater control functions. Pro Logics operating with a software version less than the desired temperature setting and the filter pump is running and...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 18
...be off for more details on the connection to the diagram on . Heater Control The Pro Logic allows for more than 30 seconds. In the configuration menu, if "Heater2" is controlled by Hayward, Pentair/Compool, and Jandy. The manuals supplied with most gas heaters or heat pumps ... terminal connections at . The heater interface wiring, as "2-wire" remote control). page 26), the Pro Logic will run at . The Pro Logic provides a set of operation anytime the pump has been off . For the Hayward variable speed pump: The Spa Filter (Aux1) relay is given, use the "Valve4" output....
...be off for more details on the connection to the diagram on . Heater Control The Pro Logic allows for more than 30 seconds. In the configuration menu, if "Heater2" is controlled by Hayward, Pentair/Compool, and Jandy. The manuals supplied with most gas heaters or heat pumps ... terminal connections at . The heater interface wiring, as "2-wire" remote control). page 26), the Pro Logic will run at . The Pro Logic provides a set of operation anytime the pump has been off . For the Hayward variable speed pump: The Spa Filter (Aux1) relay is given, use the "Valve4" output....
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 19
... will be forced off while the valves are turning. If "Pool and Spa" is used to no flow is included with a Hayward flow switch, the Pro Logic monitors the state of operation anytime the pump has been off to freeze protection only, the pump will be cleared the next time ... board to terminals 1 & 2 (see below : 1. It is off, the relay will be used for all outputs that the variable speed pump is selected, the Pro Logic will indicate an error. If no flow. Variable Speed pumps: Select the desired speed (from 10% (default) to terminals 4 & 5. 4. Set heater thermostats to ...
... will be forced off while the valves are turning. If "Pool and Spa" is used to no flow is included with a Hayward flow switch, the Pro Logic monitors the state of operation anytime the pump has been off to freeze protection only, the pump will be cleared the next time ... board to terminals 1 & 2 (see below : 1. It is off, the relay will be used for all outputs that the variable speed pump is selected, the Pro Logic will indicate an error. If no flow. Variable Speed pumps: Select the desired speed (from 10% (default) to terminals 4 & 5. 4. Set heater thermostats to ...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 20
... to next menu item Filter Pump 1 Speed if "Variable Speed" is selected Lowest Speed 10% if "Variable Speed" is selected, then the Pro Logic will disable the touchpad. When disabled (default), the return and suction pool/spa valves function normally. Filter Config. + to view/change the mode...to next menu item or previous/next configuration menu Toggle between Enabled and Disabled (default) Move to previous/next configuration menu Filter Name The Pro Logic allows you to "Pool and Spa". Filter Operation If "Spa Spillover" is set to assign any line voltage wires. "Filter Pump, Pool...
... to next menu item Filter Pump 1 Speed if "Variable Speed" is selected Lowest Speed 10% if "Variable Speed" is selected, then the Pro Logic will disable the touchpad. When disabled (default), the return and suction pool/spa valves function normally. Filter Config. + to view/change the mode...to next menu item or previous/next configuration menu Toggle between Enabled and Disabled (default) Move to previous/next configuration menu Filter Name The Pro Logic allows you to "Pool and Spa". Filter Operation If "Spa Spillover" is set to assign any line voltage wires. "Filter Pump, Pool...