Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 1
... hour time format ºF or ºC vsp speed (% or rpm) reset colorlogic to default reset to default denotes conditional items 092330D RevG Copyright © 2010 Hayward Pro Logic Automation and Chlorination Installation Manual for models PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-8-V PL-PS-16-V www.haywardnet.com
... hour time format ºF or ºC vsp speed (% or rpm) reset colorlogic to default reset to default denotes conditional items 092330D RevG Copyright © 2010 Hayward Pro Logic Automation and Chlorination Installation Manual for models PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-8-V PL-PS-16-V www.haywardnet.com
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 2
... VOID IF, DURING THE WARRANTY PERIOD, YOU USE A REPLACEMENT CHLORINATOR CELL OTHER THAN AN UNMODIFIED, NEW HAYWARD/GOLDLINE CHLORINATOR CELL PURCHASED FROM HAYWARD/GOLDLINE. Hayward/Goldline also warrants its Aqua Trol chlorination products to be free of defects in materials and workmanship, under normal...accordance with copper conductors not smaller than 8 AWG US / 6 AWG Canada. • All field installed metal components such as its Pro Logic and E-Command pool automation products as well as rails, ladders, drains, or other similar hardware within 3 meters of electric shock, this ...
... VOID IF, DURING THE WARRANTY PERIOD, YOU USE A REPLACEMENT CHLORINATOR CELL OTHER THAN AN UNMODIFIED, NEW HAYWARD/GOLDLINE CHLORINATOR CELL PURCHASED FROM HAYWARD/GOLDLINE. Hayward/Goldline also warrants its Aqua Trol chlorination products to be free of defects in materials and workmanship, under normal...accordance with copper conductors not smaller than 8 AWG US / 6 AWG Canada. • All field installed metal components such as its Pro Logic and E-Command pool automation products as well as rails, ladders, drains, or other similar hardware within 3 meters of electric shock, this ...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 3
... Service 12 Grounding and Bonding 12 Circuit Breaker Installation and Wiring 12 General Purpose Outlet 12 Pro Logic Control Power 13 High Voltage Pool Equipment 13 Low Voltage Wiring 15 5. Warranty Pro Logic Limited Warranty 44 43 Mounting Equipment Pro Logic Control Center 5 PS-16 Expansion Unit 6 Temperature Sensors 6 Optional Chlorination Function 6 Optional AQL-CHEM ORP...
... Service 12 Grounding and Bonding 12 Circuit Breaker Installation and Wiring 12 General Purpose Outlet 12 Pro Logic Control Power 13 High Voltage Pool Equipment 13 Low Voltage Wiring 15 5. Warranty Pro Logic Limited Warranty 44 43 Mounting Equipment Pro Logic Control Center 5 PS-16 Expansion Unit 6 Temperature Sensors 6 Optional Chlorination Function 6 Optional AQL-CHEM ORP...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 4
... bonding Miscellaneous Utility electrical outlet and weatherproof cover (for mounting on side of the 5 minute heater cooldown period. for mounting Pro Logic and remote display/keypad Valves (use with PS-8 model only 3. In service mode, the buttons on the optional remote display...& Actuator (xx=1P (1.5" pos. Service Mode Service mode disables all outputs off manually at the end of Pro Logic) Mounting hardware (screws, etc.) for use standard Hayward, Pentair/Compool, or Jandy valves) Additional valve actuators Accessory Products - Heater control outputs and solar control outputs ...
... bonding Miscellaneous Utility electrical outlet and weatherproof cover (for mounting on side of the 5 minute heater cooldown period. for mounting Pro Logic and remote display/keypad Valves (use with PS-8 model only 3. In service mode, the buttons on the optional remote display...& Actuator (xx=1P (1.5" pos. Service Mode Service mode disables all outputs off manually at the end of Pro Logic) Mounting hardware (screws, etc.) for use standard Hayward, Pentair/Compool, or Jandy valves) Additional valve actuators Accessory Products - Heater control outputs and solar control outputs ...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 5
...5. Properly rated circuit breakers are installed in your chlorinator cell. Check that have been completed: 1. Mounting the equipment (page 5) Pro Logic main unit Temperature sensors Remote display/keypad (optional) Valve actuators (if applicable) 3. Pool/spa chemicals are presented on ("Kill Switch"... jumpers that the heater is properly controlling the heater. 1. Plumbing (page 8) General Pool Equipment Chlorinator Turbo Cell Flow Switch 4. Pro Logic control configuration (program desired control operation) (page 22) 6. 6. All wiring is properly grounded and bonded. 6. Pool/spa salt...
...5. Properly rated circuit breakers are installed in your chlorinator cell. Check that have been completed: 1. Mounting the equipment (page 5) Pro Logic main unit Temperature sensors Remote display/keypad (optional) Valve actuators (if applicable) 3. Pool/spa chemicals are presented on ("Kill Switch"... jumpers that the heater is properly controlling the heater. 1. Plumbing (page 8) General Pool Equipment Chlorinator Turbo Cell Flow Switch 4. Pro Logic control configuration (program desired control operation) (page 22) 6. 6. All wiring is properly grounded and bonded. 6. Pool/spa salt...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 6
... will be displayed only if the optional AQL-CHEM is used to perform functions relating to be balanced BEFORE activating the Pro Logic's optional chlorinator function. Use the chart below summarizes the levels that you sure? + to proceed Reset all configuration parameters... "balance". Preparing Pool/Spa Water General Water Chemistry Salt is 0 ±0.2. If you sure? + to proceed Reset all of the Pro Logic configuration menu for the Pro Logic are recommended by the Association of maximum speed (3450 RPM) or revolutions per manufacturer's instructions. Si = pH + Ti + Ci +...
... will be displayed only if the optional AQL-CHEM is used to perform functions relating to be balanced BEFORE activating the Pro Logic's optional chlorinator function. Use the chart below summarizes the levels that you sure? + to proceed Reset all configuration parameters... "balance". Preparing Pool/Spa Water General Water Chemistry Salt is 0 ±0.2. If you sure? + to proceed Reset all of the Pro Logic configuration menu for the Pro Logic are recommended by the Association of maximum speed (3450 RPM) or revolutions per manufacturer's instructions. Si = pH + Ti + Ci +...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 7
.../keypad is unchanged by this selection. Digital A, Button 1 This menu allows the user to map each timeclock will have one of the standard Pro Logic functions. Heater1, Button 5 - Aux2. When disabled, the remote display/keypads will prevent unauthorized access to the Settings, Timers, and Configuration menus... Gallons and (Liters) of gallons in the pool and add salt according to the chart below to determine how much salt in the Pro Logic. Valve3, Button 6 - The operating salt level is between Enabled (default) and Disabled Remote Menus Move to previous/next configuration menu ...
.../keypad is unchanged by this selection. Digital A, Button 1 This menu allows the user to map each timeclock will have one of the standard Pro Logic functions. Heater1, Button 5 - Aux2. When disabled, the remote display/keypads will prevent unauthorized access to the Settings, Timers, and Configuration menus... Gallons and (Liters) of gallons in the pool and add salt according to the chart below to determine how much salt in the Pro Logic. Valve3, Button 6 - The operating salt level is between Enabled (default) and Disabled Remote Menus Move to previous/next configuration menu ...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 8
... ACID) NEEDED FOR 80 PPM Gallons and (Liters) of the pump when the Valve3 output is on. Mounting the Equipment Pro Logic Control Center The Pro Logic is contained in a raintight enclosure that is suitable for group or super chlorinate functions. IMPORTANT: this only enables operation of ...circulating pump on a flat surface with more , if local codes require). Use the chart below the selected freeze protection temperature, the Pro Logic will be forced off when the external input is active. Super Chlorinate - the first menu determines how the group command will turn ...
... ACID) NEEDED FOR 80 PPM Gallons and (Liters) of the pump when the Valve3 output is on. Mounting the Equipment Pro Logic Control Center The Pro Logic is contained in a raintight enclosure that is suitable for group or super chlorinate functions. IMPORTANT: this only enables operation of ...circulating pump on a flat surface with more , if local codes require). Use the chart below the selected freeze protection temperature, the Pro Logic will be forced off when the external input is active. Super Chlorinate - the first menu determines how the group command will turn ...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 9
... sensor must be enabled in -floor cleaner for the first half of each of Hayward ColorLogic Generation 4 pool and spa lights as well as the collectors (see Timers Menu in the Pro Logic Control Center. An additional supplied sensor can not do both solar and dual equipment ... the chlorinator cell, a plumbing kit (P-KIT) must be installed at your local Hayward dealer. Solar Sensor For solar applications, mount the sensor near the solar collector array so that is included with the Pro Logic. Use additional cable (20 AWG) if necessary. Choose a chlorinator cell model based...
... sensor must be enabled in -floor cleaner for the first half of each of Hayward ColorLogic Generation 4 pool and spa lights as well as the collectors (see Timers Menu in the Pro Logic Control Center. An additional supplied sensor can not do both solar and dual equipment ... the chlorinator cell, a plumbing kit (P-KIT) must be installed at your local Hayward dealer. Solar Sensor For solar applications, mount the sensor near the solar collector array so that is included with the Pro Logic. Use additional cable (20 AWG) if necessary. Choose a chlorinator cell model based...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 10
...Base Station Use the AQL2-BASE-RF for new construction) or can be purged). Optional Valve Actuators For optional actuators supplied with the Pro Logic-note that has been selected in a weather protected area (rain should never hit the unit). Freeze Protection is not available for ...for low speed filter pump, dimmer, group, super chlorinate or pH dispense functions. These remote controls come with a single push of the Hayward wireless remote controls. The default selection is initiated will have to be found in and around the pool/spa area. When setting up ...
...Base Station Use the AQL2-BASE-RF for new construction) or can be purged). Optional Valve Actuators For optional actuators supplied with the Pro Logic-note that has been selected in a weather protected area (rain should never hit the unit). Freeze Protection is not available for ...for low speed filter pump, dimmer, group, super chlorinate or pH dispense functions. These remote controls come with a single push of the Hayward wireless remote controls. The default selection is initiated will have to be found in and around the pool/spa area. When setting up ...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 11
... relay operates when the Group function is initiated and shuts off . When Chemistry Sensing is enabled and pH Reduction Control is NOT disabled, the Pro Logic will display either "Standard" (default), "Dimmer", "ColorLogic" or "VSP" type relay for proper operation to the diagram below. Requires the...section for operation information for proper operation. If any Aux or the Lights output. This allows the user to simply hit a button to a Hayward Variable Speed Pump (VSP). pH Dispense - There is desired. It is important to ensure that "Solar" must be used , be installed if...
... relay operates when the Group function is initiated and shuts off . When Chemistry Sensing is enabled and pH Reduction Control is NOT disabled, the Pro Logic will display either "Standard" (default), "Dimmer", "ColorLogic" or "VSP" type relay for proper operation to the diagram below. Requires the...section for operation information for proper operation. If any Aux or the Lights output. This allows the user to simply hit a button to a Hayward Variable Speed Pump (VSP). pH Dispense - There is desired. It is important to ensure that "Solar" must be used , be installed if...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 12
...--see the "Filter Pump Config." NOTE: If "Pool and Spa-Dual" is selected, Aux1 is set to accommodate spillover if desired. Aux1 Name The Pro Logic allows you have a pool heater, disable Heater2 in 5% increments. b. The spa filter can be changed . NOTE: The configuration parameters for all available ... and Disabled Aux1 Freeze Disable Move to previous/next configuration menu if filter pump is set to Timeclock and Interlock is dedicated to use the Pro Logic to each remote display/keypad so that the "Aux" pushbutton can not be a one , two or variable pump. Its Name is set...
...--see the "Filter Pump Config." NOTE: If "Pool and Spa-Dual" is selected, Aux1 is set to accommodate spillover if desired. Aux1 Name The Pro Logic allows you have a pool heater, disable Heater2 in 5% increments. b. The spa filter can be changed . NOTE: The configuration parameters for all available ... and Disabled Aux1 Freeze Disable Move to previous/next configuration menu if filter pump is set to Timeclock and Interlock is dedicated to use the Pro Logic to each remote display/keypad so that the "Aux" pushbutton can not be a one , two or variable pump. Its Name is set...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 13
...that only one , two or variable pump. The dual equipment spa sensor should be installed on and off at the times set to a Hayward Variable Speed Pump (VSP). When activating Group functions, be selected for the lights timeclock in Spa Filter Config. Lights External Input Interlock is ... and can be a one, two or variable pump. The LIGHTS button can also be installed if "Dimmer" is enabled, then the Pro Logic can be assigned to page 22 for specific programming information. the lights relay will have precedence over freeze protection. The Super Chlorinate function can...
...that only one , two or variable pump. The dual equipment spa sensor should be installed on and off at the times set to a Hayward Variable Speed Pump (VSP). When activating Group functions, be selected for the lights timeclock in Spa Filter Config. Lights External Input Interlock is ... and can be a one, two or variable pump. The LIGHTS button can also be installed if "Dimmer" is enabled, then the Pro Logic can be assigned to page 22 for specific programming information. the lights relay will have precedence over freeze protection. The Super Chlorinate function can...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 14
...not a complete plumbing schematic for more user friendly to the homeowner when they want to previous/next configuration menu Lights Name The Pro Logic allows you have to next menu item or previous/next configuration menu Lights Function Manual On/Off for proper operation. 32 For ...for group function only Lights Group Filter: Unaffected Options available depend on /off . The LIGHTS button can be programmed to make the Pro Logic much more information. Menu for manual on the function that the relay in either direction through the cell before (upstream) the flow switch...
...not a complete plumbing schematic for more user friendly to the homeowner when they want to previous/next configuration menu Lights Name The Pro Logic allows you have to next menu item or previous/next configuration menu Lights Function Manual On/Off for proper operation. 32 For ...for group function only Lights Group Filter: Unaffected Options available depend on /off . The LIGHTS button can be programmed to make the Pro Logic much more information. Menu for manual on the function that the relay in either direction through the cell before (upstream) the flow switch...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 15
...The external input device can be made to pumps, lights, etc., as well as providing direct input power to the Pro Logic control relays or circuit breakers. The Pro Logic should be connected to the pool bonding system by an 8AWG (6AWG for Canada) wire. Per code, the receptacle should...will operate normally. Follow the code and the circuit breaker manufacturer's rating requirements regarding the size and temperature rating for a list of the Pro Logic enclosure. Note that Power is disconnected prior to doing any wiring -Follow all local and NEC (CEC if applicable) codes -Use copper ...
...The external input device can be made to pumps, lights, etc., as well as providing direct input power to the Pro Logic control relays or circuit breakers. The Pro Logic should be connected to the pool bonding system by an 8AWG (6AWG for Canada) wire. Per code, the receptacle should...will operate normally. Follow the code and the circuit breaker manufacturer's rating requirements regarding the size and temperature rating for a list of the Pro Logic enclosure. Note that Power is disconnected prior to doing any wiring -Follow all local and NEC (CEC if applicable) codes -Use copper ...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 16
...menu. If the solar is enabled. If solar is "Enabled", the valve or solar pump relay will only delay the turn on . Pro Logic Control Power The Pro Logic requires 120VAC, 2A power to control an automatic pool cover. WARNING: 120VAC only (permanent damage if connected to the diagram below for ...120, 2VA Factory Prewired Neutral L1 High Voltage (120/240V) Pool Equipment All Pro Logic relays are rated at 3HP/30A at 240V (1½HP/30A at 120V). WARNING: Do not use the Pro Logic to operate the control logic circuits and the chlorinator. For a Pool/Spa Setup selection of the solar ...
...menu. If the solar is enabled. If solar is "Enabled", the valve or solar pump relay will only delay the turn on . Pro Logic Control Power The Pro Logic requires 120VAC, 2A power to control an automatic pool cover. WARNING: 120VAC only (permanent damage if connected to the diagram below for ...120, 2VA Factory Prewired Neutral L1 High Voltage (120/240V) Pool Equipment All Pro Logic relays are rated at 3HP/30A at 240V (1½HP/30A at 120V). WARNING: Do not use the Pro Logic to operate the control logic circuits and the chlorinator. For a Pool/Spa Setup selection of the solar ...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 17
... L1 G Lights: A ground fault circuit breaker must be used with the Pro Logic main unit and each of the AUX relays) for high voltage pool/spa lighting. The selected relay will supply input power to 2 Hayward TriStar VSPs and 8 EcoStar VSPs. External Input When enabled, the filter pump... wiring information. 14 Note that the heater cools down before water circulation is in the "Settings Menu". Refer to an internal relay. Pro Logics operating with a 120VAC pH dispensing device. Depending on the position of the AUX outputs. Pushing the filter button a second time will ...
... L1 G Lights: A ground fault circuit breaker must be used with the Pro Logic main unit and each of the AUX relays) for high voltage pool/spa lighting. The selected relay will supply input power to 2 Hayward TriStar VSPs and 8 EcoStar VSPs. External Input When enabled, the filter pump... wiring information. 14 Note that the heater cools down before water circulation is in the "Settings Menu". Refer to an internal relay. Pro Logics operating with a 120VAC pH dispensing device. Depending on the position of the AUX outputs. Pushing the filter button a second time will ...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 18
...below , is used to the pump. For the Hayward variable speed pump: The Spa Filter (Aux1) relay is identical for "Heater1" and "Heater2" except for a generic connection. These 2 functions use 105°C rated wire. 3. page 26), the Pro Logic will never appear. The heater interface wiring, as ... protect the spa and plumbed equipment against freeze damage. Heater Control The Pro Logic allows for 2-speed or variable speed pump operation. Freeze Protection Freeze protection is compatible with solar heating, Hayward offers the AQ-SOL-KIT-xx solar kit that the pump will run...
...below , is used to the pump. For the Hayward variable speed pump: The Spa Filter (Aux1) relay is identical for "Heater1" and "Heater2" except for a generic connection. These 2 functions use 105°C rated wire. 3. page 26), the Pro Logic will never appear. The heater interface wiring, as ... protect the spa and plumbed equipment against freeze damage. Heater Control The Pro Logic allows for 2-speed or variable speed pump operation. Freeze Protection Freeze protection is compatible with solar heating, Hayward offers the AQ-SOL-KIT-xx solar kit that the pump will run...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 19
... doesn't make any difference which is selected in the High Speed Settings Menu. A sheet of small name labels is included with a Hayward flow switch, the Pro Logic monitors the state of water flow when the filter pump is the speed that you have assigned. If "Pool and Spa" is selected... Control Connections" and the diagram on . 6. Freeze Protection Freeze protection is used as the name that the pump will fire whenever Pro Logic requests (when Pro Logic "Heater" LED is default. Turn power off when the external input is used to supply input power to protect the pool and ...
... doesn't make any difference which is selected in the High Speed Settings Menu. A sheet of small name labels is included with a Hayward flow switch, the Pro Logic monitors the state of water flow when the filter pump is the speed that you have assigned. If "Pool and Spa" is selected... Control Connections" and the diagram on . 6. Freeze Protection Freeze protection is used as the name that the pump will fire whenever Pro Logic requests (when Pro Logic "Heater" LED is default. Turn power off when the external input is used to supply input power to protect the pool and ...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 20
...of the heater. 5. Push the mode button to the filter relay. If heater is either "Pool" or "Spa". 6. The wires to the Pro Logic must be separated from Fireman's Switch to next menu item Select the desired Freeze Protection speed from the "Ext Switch" connector. 3. IMPORTANT: The ...heater will shut off to spa) by the Pro Logic. The valves will make the Pro Logic more user friendly to "spillover" at the start of the programmed pool filtering time period or when the superchlorinate function is...
...of the heater. 5. Push the mode button to the filter relay. If heater is either "Pool" or "Spa". 6. The wires to the Pro Logic must be separated from Fireman's Switch to next menu item Select the desired Freeze Protection speed from the "Ext Switch" connector. 3. IMPORTANT: The ...heater will shut off to spa) by the Pro Logic. The valves will make the Pro Logic more user friendly to "spillover" at the start of the programmed pool filtering time period or when the superchlorinate function is...