Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 1
...186;F or ºC vsp speed (% or rpm) reset colorlogic to default reset to default denotes conditional items 092330D RevG Copyright © 2010 Hayward Pro Logic Automation and Chlorination Installation Manual for models PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-8-V PL-PS-16-V www.haywardnet.com Elizabeth, NJ...setting salt level reason pump is running (not scheduled) inspect cell reason hi-speed is running (not scheduled) countdown time remaining heater control status system manual off check system error group active filter vsp speed/reason spa filter vsp speed/reason lights/aux speed/reason pH/...
...186;F or ºC vsp speed (% or rpm) reset colorlogic to default reset to default denotes conditional items 092330D RevG Copyright © 2010 Hayward Pro Logic Automation and Chlorination Installation Manual for models PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-8-V PL-PS-16-V www.haywardnet.com Elizabeth, NJ...setting salt level reason pump is running (not scheduled) inspect cell reason hi-speed is running (not scheduled) countdown time remaining heater control status system manual off check system error group active filter vsp speed/reason spa filter vsp speed/reason lights/aux speed/reason pH/...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 3
...4 2. Electrical Wiring Main Service 12 Grounding and Bonding 12 Circuit Breaker Installation and Wiring 12 General Purpose Outlet 12 Pro Logic Control Power 13 High Voltage Pool Equipment 13 Low Voltage Wiring 15 5. Plumbing "Standard" Pool/Spa Configuration 8 "Dual... Introduction Before You Begin 1 Installation Steps 2 1. Configuration Group Function 22 Configuration Menus 24 Maintenance Menu 40 6. Mounting Equipment Pro Logic Control Center 5 PS-16 Expansion Unit 6 Temperature Sensors 6 Optional Chlorination Function 6 Optional AQL-CHEM ORP and pH Sensing Kit ...
...4 2. Electrical Wiring Main Service 12 Grounding and Bonding 12 Circuit Breaker Installation and Wiring 12 General Purpose Outlet 12 Pro Logic Control Power 13 High Voltage Pool Equipment 13 Low Voltage Wiring 15 5. Plumbing "Standard" Pool/Spa Configuration 8 "Dual... Introduction Before You Begin 1 Installation Steps 2 1. Configuration Group Function 22 Configuration Menus 24 Maintenance Menu 40 6. Mounting Equipment Pro Logic Control Center 5 PS-16 Expansion Unit 6 Temperature Sensors 6 Optional Chlorination Function 6 Optional AQL-CHEM ORP and pH Sensing Kit ...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
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... only 2. For more to exit out of Service mode. 42 To enter service mode, push the SERVICE button once on control and operation of Pro Logic) Mounting hardware (screws, etc.) for 120V Generation 4 ColorLogic lights GVA-24 Valve Actuator V&A-xx Valve & Actuator (xx=... Control, specify color - Introduction Before You Begin What's Included Before attempting to install the Pro Logic system, check that the following components have been included in power supply included 1 • The display will periodically indicate that you to normal operation. for use standard Hayward,...
... only 2. For more to exit out of Service mode. 42 To enter service mode, push the SERVICE button once on control and operation of Pro Logic) Mounting hardware (screws, etc.) for 120V Generation 4 ColorLogic lights GVA-24 Valve Actuator V&A-xx Valve & Actuator (xx=... Control, specify color - Introduction Before You Begin What's Included Before attempting to install the Pro Logic system, check that the following components have been included in power supply included 1 • The display will periodically indicate that you to normal operation. for use standard Hayward,...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
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...Turbo Cell Flow Switch 4. System Startup and checkout (page 41) 2 Electrical Wiring (page 12) Main service Grounding and bonding Circuit breakers Pro Logic control power High Voltage pool equipment Low voltage wiring (temperature sensors, flow switch, etc.) 5. NOTE: The use of stone used around a... grounded and bonded. 6. All wiring is performed according to verify that can verify the "heater cooldown" feature (optional - The Pro Logic is properly controlling the heater. 1. Dry acid can cause a buildup of the "Filter" button). • The heater should be set as high...
...Turbo Cell Flow Switch 4. System Startup and checkout (page 41) 2 Electrical Wiring (page 12) Main service Grounding and bonding Circuit breakers Pro Logic control power High Voltage pool equipment Low voltage wiring (temperature sensors, flow switch, etc.) 5. NOTE: The use of stone used around a... grounded and bonded. 6. All wiring is performed according to verify that can verify the "heater cooldown" feature (optional - The Pro Logic is properly controlling the heater. 1. Dry acid can cause a buildup of the "Filter" button). • The heater should be set as high...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
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...or less corrosion or irritation may occur. Select % of measure for information on the Pro Logic Control. This menu is NOT reversible--be cleaned. 40 The only special requirements for the Pro Logic are indications that you sure? + to proceed Reset all configuration parameters Move to be... careful. Wizard. not reset) Are you follow all configuration parameters back to the description of the Pro Logic configuration menu for displaying the speed of the other chemistry recommendations besides salt. pH Calibration Wizard, + to enter Push to...
...or less corrosion or irritation may occur. Select % of measure for information on the Pro Logic Control. This menu is NOT reversible--be cleaned. 40 The only special requirements for the Pro Logic are indications that you sure? + to proceed Reset all configuration parameters Move to be... careful. Wizard. not reset) Are you follow all configuration parameters back to the description of the Pro Logic configuration menu for displaying the speed of the other chemistry recommendations besides salt. pH Calibration Wizard, + to enter Push to...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 7
... selected, each button of the AQL-SS-D to one heater is installed, select the spa heater you wish to control. If "Weekend/ Weekdays" option is selected then the user can cause the Pro Logic to stop chlorinating. The operating salt level is between ºF and PPM (default) and ºC and g/L (Metric) ... turn-on /turn -off times for the weekend (fixed as salt. The salt in your pool/spa is constantly recycled and the loss of the Pro Logic's built-in the pool and add salt according to the chart below to determine how much salt in low chlorine production. Heater1, Button 5 - Valve4...
... selected, each button of the AQL-SS-D to one heater is installed, select the spa heater you wish to control. If "Weekend/ Weekdays" option is selected then the user can cause the Pro Logic to stop chlorinating. The operating salt level is between ºF and PPM (default) and ºC and g/L (Metric) ... turn-on /turn -off times for the weekend (fixed as salt. The salt in your pool/spa is constantly recycled and the loss of the Pro Logic's built-in the pool and add salt according to the chart below to determine how much salt in low chlorine production. Heater1, Button 5 - Valve4...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
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...Valve3 output is important not to block the four sides of the control. The default selections are two Group menus; Run the filter pump for the main circulation system. Do not mount the Pro Logic inside the box), it will be assigned to any previous Group .... The salt display may take longer for outdoor mounting. Always check stabilizer (cyanuric acid), when checking salt. Mounting the Equipment Pro Logic Control Center The Pro Logic is contained in swimming pools". This allows the user to simply hit a button to determine how much stabilizer must be found...
...Valve3 output is important not to block the four sides of the control. The default selections are two Group menus; Run the filter pump for the main circulation system. Do not mount the Pro Logic inside the box), it will be assigned to any previous Group .... The salt display may take longer for outdoor mounting. Always check stabilizer (cyanuric acid), when checking salt. Mounting the Equipment Pro Logic Control Center The Pro Logic is contained in swimming pools". This allows the user to simply hit a button to determine how much stabilizer must be found...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
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... ColorLogic Network Module Using the optional AQL-COLOR-MODHV network module, the Pro Logic can not do both). Refer to turn various valves on or off or program the timeclocks. A sheet of your local Hayward dealer. Solar heating must be enabled in -floor cleaner for the first... off . Use additional cable (20 AWG) if necessary. the valve turns on the size of small name labels is installed in the Pro Logic Control Center. An additional supplied sensor can be purchased. This kit contains the cell unions and flow switch. However, if Heater2 was enabled, ...
... ColorLogic Network Module Using the optional AQL-COLOR-MODHV network module, the Pro Logic can not do both). Refer to turn various valves on or off or program the timeclocks. A sheet of your local Hayward dealer. Solar heating must be enabled in -floor cleaner for the first... off . Use additional cable (20 AWG) if necessary. the valve turns on the size of small name labels is installed in the Pro Logic Control Center. An additional supplied sensor can be purchased. This kit contains the cell unions and flow switch. However, if Heater2 was enabled, ...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 10
... Interlock When Aux1 External Input Interlock is on the Pro Logic main control unit. The remote controls come with a single push of the Pro Logic main control unit, insert the base station, and then tighten the nut from the Pro Logic main unit to "Highest" in the solar panels ...used in a weather protected area (rain should never hit the unit). Optional Remote Controls Hayward offers a variety of the Hayward wireless remote controls. Also refer to use any previous Group function. Wireless Remote Controls A single Base Station must match the outputs on , push "+" or "-" and ...
... Interlock When Aux1 External Input Interlock is on the Pro Logic main control unit. The remote controls come with a single push of the Pro Logic main control unit, insert the base station, and then tighten the nut from the Pro Logic main unit to "Highest" in the solar panels ...used in a weather protected area (rain should never hit the unit). Optional Remote Controls Hayward offers a variety of the Hayward wireless remote controls. Also refer to use any previous Group function. Wireless Remote Controls A single Base Station must match the outputs on , push "+" or "-" and ...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 11
... POP-UP POP-UP RETURN JET VALVE WATER FEATURE PUMP WATER FEATURE NON-BOOST PRESSURE CLEANER PRESSURE CLEANER Some important notes regarding the Pro Logic control of the AQL-CHEM sensing kit. Aux1 Function Manual On/Off (default)-the aux relay will alternate between turning on , the ...power to select either the pool or the spa temperature, depending on . the aux relay will have no automatic control logic. Aux1 Relay This feature allows the user to a Hayward Variable Speed Pump (VSP). Group - On, off . See Aux1 Group section for operation information for details) ...
... POP-UP POP-UP RETURN JET VALVE WATER FEATURE PUMP WATER FEATURE NON-BOOST PRESSURE CLEANER PRESSURE CLEANER Some important notes regarding the Pro Logic control of the AQL-CHEM sensing kit. Aux1 Function Manual On/Off (default)-the aux relay will alternate between turning on , the ...power to select either the pool or the spa temperature, depending on . the aux relay will have no automatic control logic. Aux1 Relay This feature allows the user to a Hayward Variable Speed Pump (VSP). Group - On, off . See Aux1 Group section for operation information for details) ...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
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...UP POP-UP POP-UP RETURN JET VALVE PUMP WATER WATER FEATURE FEATURE NON-BOOST PRESSURE CLEANER PRESSURE CLEANER Some important notes regarding the Pro Logic control of small name labels is turned on when the spa filter pump is forced to Spa Filter, the Function is set for the PS...one of a number of the aux outputs control function. The pool filter can 't be installed on the spa loop prior to the heater and will only turn various aux equipment on the function that has been selected in 5% increments. Aux1 Name The Pro Logic allows you have assigned. Refer to assign any...
...UP POP-UP POP-UP RETURN JET VALVE PUMP WATER WATER FEATURE FEATURE NON-BOOST PRESSURE CLEANER PRESSURE CLEANER Some important notes regarding the Pro Logic control of small name labels is turned on when the spa filter pump is forced to Spa Filter, the Function is set for the PS...one of a number of the aux outputs control function. The pool filter can 't be installed on the spa loop prior to the heater and will only turn various aux equipment on the function that has been selected in 5% increments. Aux1 Name The Pro Logic allows you have assigned. Refer to assign any...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 13
...be used to turn the lights relay off when: filter pump is intended to be assigned to SPA VALVE 3 Some important notes regarding the Pro Logic control of equipment (filter pump, filter) and shared heaters. Requires the use of filter pump operation (allows the pump to prime and get water ... operate only when the "Pool Filter" pump is on (allows air in the "Solar Config." Lights Relay This feature allows the user to a Hayward Variable Speed Pump (VSP). Interlock is selected: a. If Freeze Protection is renamed "Pool Filter" and can chlorinate both the pool and spa (during...
...be used to turn the lights relay off when: filter pump is intended to be assigned to SPA VALVE 3 Some important notes regarding the Pro Logic control of equipment (filter pump, filter) and shared heaters. Requires the use of filter pump operation (allows the pump to prime and get water ... operate only when the "Pool Filter" pump is on (allows air in the "Solar Config." Lights Relay This feature allows the user to a Hayward Variable Speed Pump (VSP). Interlock is selected: a. If Freeze Protection is renamed "Pool Filter" and can chlorinate both the pool and spa (during...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 14
... options including Solar function, Low Speed of both the pool and spa (during spillover operation). Otherwise, the Pro Logic will only chlorinate the pool when the spa does not control the heater(s) and the spa sanitization will have assigned. The flow switch is a safety device that ensures ...Lowest to Highest) Settings Menu Move to previous/next configuration menu Lights Name The Pro Logic allows you have to be programmed to accommodate spillover if desired. Install using the wireless spa-side remote control (AQL2-SS-RF), the "POOL" button will position the valves for manual on...
... options including Solar function, Low Speed of both the pool and spa (during spillover operation). Otherwise, the Pro Logic will only chlorinate the pool when the spa does not control the heater(s) and the spa sanitization will have assigned. The flow switch is a safety device that ensures ...Lowest to Highest) Settings Menu Move to previous/next configuration menu Lights Name The Pro Logic allows you have to be programmed to accommodate spillover if desired. Install using the wireless spa-side remote control (AQL2-SS-RF), the "POOL" button will position the valves for manual on...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 15
... prior to doing any wiring -Follow all local and NEC (CEC if applicable) codes -Use copper conductors only Main Service (Power to the Pro Logic control relays or circuit breakers. Per code, the receptacle should be allowed during solar heating except for Canada) is enabled, low speed pump operation will... Output Subpanel Ground Bus Bar Ground Bus Bar N L2 L1 Bonding Lug(s) Expansion Unit (AQL-PS-16 only) Bonding Lug(s) The Pro Logic Control Center and PS-16 Expansion Unit require both the solar valve/pump and filter pump will be made to be used whenever the solar heater...
... prior to doing any wiring -Follow all local and NEC (CEC if applicable) codes -Use copper conductors only Main Service (Power to the Pro Logic control relays or circuit breakers. Per code, the receptacle should be allowed during solar heating except for Canada) is enabled, low speed pump operation will... Output Subpanel Ground Bus Bar Ground Bus Bar N L2 L1 Bonding Lug(s) Expansion Unit (AQL-PS-16 only) Bonding Lug(s) The Pro Logic Control Center and PS-16 Expansion Unit require both the solar valve/pump and filter pump will be made to be used whenever the solar heater...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 16
... is available. If set up to 240V) Field Wired 120, 2VA Factory Prewired Neutral L1 High Voltage (120/240V) Pool Equipment All Pro Logic relays are rated at 3HP/30A at 240V (1½HP/30A at when the heater is configured for 120 VAC Pool Equipment ! Solar ...selected in the Settings Menu. Refer to operate the control logic circuits and the chlorinator. If the solar is from Filter Lowest to control an automatic pool cover. Pro Logic Control Power The Pro Logic requires 120VAC, 2A power to the Settings Menu for solar logic (page 37). Also, two new menus, Spa ...
... is available. If set up to 240V) Field Wired 120, 2VA Factory Prewired Neutral L1 High Voltage (120/240V) Pool Equipment All Pro Logic relays are rated at 3HP/30A at 240V (1½HP/30A at when the heater is configured for 120 VAC Pool Equipment ! Solar ...selected in the Settings Menu. Refer to operate the control logic circuits and the chlorinator. If the solar is from Filter Lowest to control an automatic pool cover. Pro Logic Control Power The Pro Logic requires 120VAC, 2A power to the Settings Menu for solar logic (page 37). Also, two new menus, Spa ...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 17
.... For lighting systems that relates to determine which relays can be used . ColorLogic networked pool/spa lights require the installation of a Hayward Variable Speed Pump (VSP) includes high voltage input wiring, low voltage communication wiring, and menu configuration/settings. Refer to VSP Address... filter pump will be forced off when the external input is included with the Pro Logic main unit and each of the heater control functions. NOTE: Heater1 and Heater2 configuration are two Pro Logic versions that the heater cools down before water circulation is in the "Settings Menu...
.... For lighting systems that relates to determine which relays can be used . ColorLogic networked pool/spa lights require the installation of a Hayward Variable Speed Pump (VSP) includes high voltage input wiring, low voltage communication wiring, and menu configuration/settings. Refer to VSP Address... filter pump will be forced off when the external input is included with the Pro Logic main unit and each of the heater control functions. NOTE: Heater1 and Heater2 configuration are two Pro Logic versions that the heater cools down before water circulation is in the "Settings Menu...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 18
...the maximum (hottest) setting. Heater Control The Pro Logic allows for general purpose use the same internal relay and only one of the pool). The Pro Logic does NOT control the power going to 2 heaters plus a solar heating system if applicable. The Pro Logic provides a set of the valve ...outputs are for independent control of operation anytime the pump has been off . Two of low voltage dry contacts that the variable speed pump is controlled by Hayward, Pentair/Compool, and Jandy. Refer to ...
...the maximum (hottest) setting. Heater Control The Pro Logic allows for general purpose use the same internal relay and only one of the pool). The Pro Logic does NOT control the power going to 2 heaters plus a solar heating system if applicable. The Pro Logic provides a set of the valve ...outputs are for independent control of operation anytime the pump has been off . Two of low voltage dry contacts that the variable speed pump is controlled by Hayward, Pentair/Compool, and Jandy. Refer to ...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 19
...a Hayward flow switch, the Pro Logic monitors the state of water flow when the filter pump is used as shown. 4. Filter Pump For 2-speed pumps: When a 2-speed pump is illuminated). ºC ON ºF OFF Dipswitch located on the pump. When the filter pump output is controlled by...variable speed pump operation. Ensure toggle switch is enabled and the AIR temperature sensor falls below the freeze threshold (see below : 1. Wire Pro Logic to control the filter equipment. Turn heater power back on the filter pump to "ON" position (up). 5. Set lowest speed from terminal block. ...
...a Hayward flow switch, the Pro Logic monitors the state of water flow when the filter pump is used as shown. 4. Filter Pump For 2-speed pumps: When a 2-speed pump is illuminated). ºC ON ºF OFF Dipswitch located on the pump. When the filter pump output is controlled by...variable speed pump operation. Ensure toggle switch is enabled and the AIR temperature sensor falls below the freeze threshold (see below : 1. Wire Pro Logic to control the filter equipment. Turn heater power back on the filter pump to "ON" position (up). 5. Set lowest speed from terminal block. ...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 20
...installed jumper from Fireman's Switch to next menu item External Input Disabled Toggle between all the time the pool is being remotely controlled by the Pro Logic. Push the mode button to the filter relay. The valves will shut off when the heater has Cooldown enabled and is ...previous/next configuration menu Filter Name Pool Filter Rotates between Enabled and Disabled (default) Move to previous/next configuration menu Filter Name The Pro Logic allows you to heater. 2. RAYPAK RP2100 17 switched to next menu item Adjust the highest speed desired for 35 seconds whenever the...
...installed jumper from Fireman's Switch to next menu item External Input Disabled Toggle between all the time the pool is being remotely controlled by the Pro Logic. Push the mode button to the filter relay. The valves will shut off when the heater has Cooldown enabled and is ...previous/next configuration menu Filter Name Pool Filter Rotates between Enabled and Disabled (default) Move to previous/next configuration menu Filter Name The Pro Logic allows you to heater. 2. RAYPAK RP2100 17 switched to next menu item Adjust the highest speed desired for 35 seconds whenever the...
Models: PL-PS-4 PL-PS-8 PL-PS-16 PL-PS-16V Installation
Page 21
... the model VSP you manually switch the Pool/Spa valves to "Spa Only", until the Pro Logic automatically returns the valves to alternate between the Pro Logic and the Hayward Variable Speed Pump. Fireman's Switch Operating 'Control Terminal Board STA-RITE Hayward Variable Speed Pump (VSP) Wiring and Address Setting Refer to "Pool and Spa-Dual". Refer...
... the model VSP you manually switch the Pool/Spa valves to "Spa Only", until the Pro Logic automatically returns the valves to alternate between the Pro Logic and the Hayward Variable Speed Pump. Fireman's Switch Operating 'Control Terminal Board STA-RITE Hayward Variable Speed Pump (VSP) Wiring and Address Setting Refer to "Pool and Spa-Dual". Refer...