All NorthStar models
Page 2
.... All components should always be positioned to prevent children from the weather. NorthStar™ Pump Series Page 2 of 15 IMPORTANT SAFETY INSTRUCTIONS Before installing or servicing this ... Failure to follow instructions may also be in this product. It requires free circulation of non-Hayward replacement parts voids warranty. WARNING - CAUTION - ATTENTION INSTALLER - A storable pool is the safety-... for storage and reassembled to prevent overheating of the motor. WARNING - Closely supervise children at least every ten years, or if found to be...
.... All components should always be positioned to prevent children from the weather. NorthStar™ Pump Series Page 2 of 15 IMPORTANT SAFETY INSTRUCTIONS Before installing or servicing this ... Failure to follow instructions may also be in this product. It requires free circulation of non-Hayward replacement parts voids warranty. WARNING - CAUTION - ATTENTION INSTALLER - A storable pool is the safety-... for storage and reassembled to prevent overheating of the motor. WARNING - Closely supervise children at least every ten years, or if found to be...
All NorthStar models
Page 3
NorthStar™ Pump Series Page 3 of Electric Shock. Risk of 15 WARNING - Failure to bond pump to pool structure will increase risk for.... Suction outlets in suction outlet cover. Body Suction Entrapment- Mechanical Entrapment- WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Notes to avoid "dual blockage" by a person, a minimum of this manual. - A ...in the circuit, however, all electrical wiring MUST be located on seating areas or on pump or motor, turn off power supply to the following entrapment hazards: Hair Entrapment- The maximum system ...
NorthStar™ Pump Series Page 3 of Electric Shock. Risk of 15 WARNING - Failure to bond pump to pool structure will increase risk for.... Suction outlets in suction outlet cover. Body Suction Entrapment- Mechanical Entrapment- WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Notes to avoid "dual blockage" by a person, a minimum of this manual. - A ...in the circuit, however, all electrical wiring MUST be located on seating areas or on pump or motor, turn off power supply to the following entrapment hazards: Hair Entrapment- The maximum system ...
All NorthStar models
Page 4
...to install according to defined instructions may cause severe personal injury or death. Test feature allows water pressure test to the pool. Motor and entire drive group assembly can cause fires, which could result in open filter manual air relief valve. Before starting the ... minimize the risk for at more than 50 PSI. Stand clear of the Hayward NorthStar Pump Series. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Do not change filter control valve position while system pump is not assembled properly, damaged, or missing. All suction and discharge valves MUST...
...to install according to defined instructions may cause severe personal injury or death. Test feature allows water pressure test to the pool. Motor and entire drive group assembly can cause fires, which could result in open filter manual air relief valve. Before starting the ... minimize the risk for at more than 50 PSI. Stand clear of the Hayward NorthStar Pump Series. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Do not change filter control valve position while system pump is not assembled properly, damaged, or missing. All suction and discharge valves MUST...
All NorthStar models
Page 5
...30 [110] 6 ¼" 2" [63] 80 [300] 10" 3" [90] 160 [600] 15" * NOTE - NorthStar™ Pump Series Product Specifications Page 5 of short, direct suction pipe (to water level as possible to meet all local and national codes....close to pool as practical and run suction lines as direct as possible. Pump motors require free circulation of straight piping (shown as "L" in suction and discharge ... WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Suction line diameter must : Allow pump inlet height to be used between the pump suction inlet and any plumbing ...
...30 [110] 6 ¼" 2" [63] 80 [300] 10" 3" [90] 160 [600] 15" * NOTE - NorthStar™ Pump Series Product Specifications Page 5 of short, direct suction pipe (to water level as possible to meet all local and national codes....close to pool as practical and run suction lines as direct as possible. Pump motors require free circulation of straight piping (shown as "L" in suction and discharge ... WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Suction line diameter must : Allow pump inlet height to be used between the pump suction inlet and any plumbing ...
All NorthStar models
Page 6
...by hand and then use . WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS When applying Teflon tape to plastic threads, wrap the entire threaded portion of the male fitting with one to motor before working on molded plastic components. Do NOT attempt to ...Tighten fitting by code. Use green ground terminal provided under pressure. NorthStar™ Pump Series Pump Mounting (cont'd.) Page 6 of a current passing between bonded metal objects, which could cause an air trap. Permanently ground motor. Reference NEC codes for the HP (kW) rating and distance from...
...by hand and then use . WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS When applying Teflon tape to plastic threads, wrap the entire threaded portion of the male fitting with one to motor before working on molded plastic components. Do NOT attempt to ...Tighten fitting by code. Use green ground terminal provided under pressure. NorthStar™ Pump Series Pump Mounting (cont'd.) Page 6 of a current passing between bonded metal objects, which could cause an air trap. Permanently ground motor. Reference NEC codes for the HP (kW) rating and distance from...
All NorthStar models
Page 7
... - NorthStar™ Pump Series Page 7 of water (not air or air and water mix) is discharged from the valve. 4. All electrical wiring MUST be permanently connected to do so could result in severe personal injury. Motor Specifications Max Rate (MR) HP KW 1 0.75 1-1/2 1.10 2 1.55 2-1/2 1.87 3 2.20 - - WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT...
... - NorthStar™ Pump Series Page 7 of water (not air or air and water mix) is discharged from the valve. 4. All electrical wiring MUST be permanently connected to do so could result in severe personal injury. Motor Specifications Max Rate (MR) HP KW 1 0.75 1-1/2 1.10 2 1.55 2-1/2 1.87 3 2.20 - - WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT...
All NorthStar models
Page 8
...HOUSING WITH WATER BEFORE STARTING MOTOR. ATTENTION - If water source is lower than the pump, pump will depend on strainer housing; Insure motor air vents are opened. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS ATTENTION - RELEASE ALL...pump. Wait five (5) seconds before proceeding. 2. If pump does NOT prime within five minutes, stop motor and determine cause. Do NOT strike basket to hose off motor. Keep motor clean. Do NOT use water to clean. NorthStar™ Pump Series Page 8 of motor and consequent serious pump damage. NEVER OPERATE THE PUMP...
...HOUSING WITH WATER BEFORE STARTING MOTOR. ATTENTION - If water source is lower than the pump, pump will depend on strainer housing; Insure motor air vents are opened. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS ATTENTION - RELEASE ALL...pump. Wait five (5) seconds before proceeding. 2. If pump does NOT prime within five minutes, stop motor and determine cause. Do NOT strike basket to hose off motor. Keep motor clean. Do NOT use water to clean. NorthStar™ Pump Series Page 8 of motor and consequent serious pump damage. NEVER OPERATE THE PUMP...
All NorthStar models
Page 9
... USE ONLY HAYWARD GENUINE REPLACEMENT PARTS toxic and will easily scratch the graphite and ceramic sealing surfaces. Drain all electrical power service to freeze will void the warranty. Drain water level below ). Only qualified personnel should always be twisted off. 4. Removing the Motor Assembly (See Parts Diagram on the motor shaft. NorthStar™ Pump Series Page...
... USE ONLY HAYWARD GENUINE REPLACEMENT PARTS toxic and will easily scratch the graphite and ceramic sealing surfaces. Drain all electrical power service to freeze will void the warranty. Drain water level below ). Only qualified personnel should always be twisted off. 4. Removing the Motor Assembly (See Parts Diagram on the motor shaft. NorthStar™ Pump Series Page...
All NorthStar models
Page 10
... is lubricated and in place, and replace if damaged). Tighten snugly by using the two (2) hex shaped screws. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Remove impeller ring (item #11... pump component locations.) 13. Replacing the Impeller and Diffuser (See Parts Diagram on page 11 of the plate and the mating groove on the motor mounting plate. 10. Replacing the Motor ...motor shaft and seal recess in step #4. Place the diffuser (item #10) over the impeller/impeller ring (item #11 & #12) onto the seal plate (item #14). STOP - NorthStar™ Pump...
... is lubricated and in place, and replace if damaged). Tighten snugly by using the two (2) hex shaped screws. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Remove impeller ring (item #11... pump component locations.) 13. Replacing the Impeller and Diffuser (See Parts Diagram on page 11 of the plate and the mating groove on the motor mounting plate. 10. Replacing the Motor ...motor shaft and seal recess in step #4. Place the diffuser (item #10) over the impeller/impeller ring (item #11 & #12) onto the seal plate (item #14). STOP - NorthStar™ Pump...
All NorthStar models
Page 12
... Note: FR: Full Rate Pump MR: Max Rate Pump 2 SP: Dual Speed Pump Impeller Kit P/N SPX4007CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT SPX4030CKIT SPX4007CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT SPX4025CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT Motor P/N SPX1607Z1BNS SPX1610Z1BNS SPX1615Z1BNS SPX1620Z1BNS SPX1630Z1BNS SPX1607Z1MNS SPX1610Z1MNS SPX1615Z1MNS SPX1620Z1MNS SPX1625Z1MNS SPX1610Z2MNS SPX1615Z2MNS SPX1620Z2MNS WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS NorthStar™ Pump Series Page 12 of...
... Note: FR: Full Rate Pump MR: Max Rate Pump 2 SP: Dual Speed Pump Impeller Kit P/N SPX4007CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT SPX4030CKIT SPX4007CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT SPX4025CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT Motor P/N SPX1607Z1BNS SPX1610Z1BNS SPX1615Z1BNS SPX1620Z1BNS SPX1630Z1BNS SPX1607Z1MNS SPX1610Z1MNS SPX1615Z1MNS SPX1620Z1MNS SPX1625Z1MNS SPX1610Z2MNS SPX1615Z2MNS SPX1620Z2MNS WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS NorthStar™ Pump Series Page 12 of...
All NorthStar models
Page 13
...motor has cooled. Check For: 1. Solution: Have a qualified repair professional open switches or relays; Pump Won't Prime, Check For: 1. NOTE - Leaking O-ring or packing glands on suction side. iii. Open housing cover and check for suction leaks. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS NorthStar™ Pump...by undersized wiring or extension cord use). NOTE: Your Hayward pump motor is equipped with water and cover o-ring is properly seated in bubbles emanating from return fittings on motor data plate label. Lubricant will develop a vacuum. ...
...motor has cooled. Check For: 1. Solution: Have a qualified repair professional open switches or relays; Pump Won't Prime, Check For: 1. NOTE - Leaking O-ring or packing glands on suction side. iii. Open housing cover and check for suction leaks. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS NorthStar™ Pump...by undersized wiring or extension cord use). NOTE: Your Hayward pump motor is equipped with water and cover o-ring is properly seated in bubbles emanating from return fittings on motor data plate label. Lubricant will develop a vacuum. ...
All NorthStar models
Page 14
... (Retain For Your Records) DATE OF INSTALLATION INITIAL PRESSURE GAUGE READING (CLEAN FILTER PUMP MODEL HORSEPOWER FILTER MODEL SERIAL NUMBER WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Generally, Check For: (cont'd.) 3. Check For: 1. Plugged or restricted discharge...throttle return lines, if practical. Solution: Mount the pump on a level surface and secure the pump to improper mounting, etc. clean or replace cartridge. 4. Motor bearings noisy from return fittings). D.E. NorthStar™ Pump Series Page 14 of filter, valve partially closed (high...
... (Retain For Your Records) DATE OF INSTALLATION INITIAL PRESSURE GAUGE READING (CLEAN FILTER PUMP MODEL HORSEPOWER FILTER MODEL SERIAL NUMBER WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Generally, Check For: (cont'd.) 3. Check For: 1. Plugged or restricted discharge...throttle return lines, if practical. Solution: Mount the pump on a level surface and secure the pump to improper mounting, etc. clean or replace cartridge. 4. Motor bearings noisy from return fittings). D.E. NorthStar™ Pump Series Page 14 of filter, valve partially closed (high...