All NorthStar models
Page 4
... Balanced, high-head impeller provides high-volume output to pressure in this manual MUST be set in violent separation of the Hayward NorthStar Pump Series. NorthStar™ Pump Series Page 4 of water (not air or air and water mix) is discharged from any installation requirement. ... in filter upper body. Failure to install according to 50 PSI MAXIMUM. Heat resistant, industrial size ceramic seal. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Before servicing pool and spa water circulation system, all system and pump controls must be in off position...
... Balanced, high-head impeller provides high-volume output to pressure in this manual MUST be set in violent separation of the Hayward NorthStar Pump Series. NorthStar™ Pump Series Page 4 of water (not air or air and water mix) is discharged from any installation requirement. ... in filter upper body. Failure to install according to 50 PSI MAXIMUM. Heat resistant, industrial size ceramic seal. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Before servicing pool and spa water circulation system, all system and pump controls must be in off position...
All NorthStar models
Page 6
...It is reduced considerably; Use care when using Teflon tape as friction is only necessary to tighten fittings enough to seal threaded connections on electrical connections. Voltage Voltage at the end of the fitting. Incorrectly installed and/or improperly tested filtration...NEC codes for the HP (kW) rating and distance from external bonding lug to pool structure. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS NorthStar™ Pump Series Pump Mounting (cont'd.) Page 6 of Plumbing and Mechanical Officials (IAPMO) standards. Fittings restrict flow. If...
...It is reduced considerably; Use care when using Teflon tape as friction is only necessary to tighten fittings enough to seal threaded connections on electrical connections. Voltage Voltage at the end of the fitting. Incorrectly installed and/or improperly tested filtration...NEC codes for the HP (kW) rating and distance from external bonding lug to pool structure. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS NorthStar™ Pump Series Pump Mounting (cont'd.) Page 6 of Plumbing and Mechanical Officials (IAPMO) standards. Fittings restrict flow. If...
All NorthStar models
Page 7
NorthStar™ Pump Series Page 7 of water (not air or air and water mix) is discharged from the valve. 4. Pump MUST be in severe personal injury. ... 12 AWG 30A 10 AWG Start-Up & Operation Prior to circuit. Have a professional perform this test: 1. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS If other lights or appliances are sealed properly to suction pipe level. Motor Specifications Max Rate (MR) HP KW 1 0.75 1-1/2 1.10 2 1.55 2-1/2 1.87 3 2.20 - - Allow no longer than...
NorthStar™ Pump Series Page 7 of water (not air or air and water mix) is discharged from the valve. 4. Pump MUST be in severe personal injury. ... 12 AWG 30A 10 AWG Start-Up & Operation Prior to circuit. Have a professional perform this test: 1. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS If other lights or appliances are sealed properly to suction pipe level. Motor Specifications Max Rate (MR) HP KW 1 0.75 1-1/2 1.10 2 1.55 2-1/2 1.87 3 2.20 - - Allow no longer than...
All NorthStar models
Page 8
...Maintenance Clean strainer basket regularly. Hayward pumps have self-lubricating motor bearings and shaft seals. Occasionally, shaft seals must be replaced, due to hose off motor. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS RELEASE ALL PRESSURE from valve...NorthStar™ Pump Series Page 8 of suction pipe. ATTENTION - Be sure all suction and discharge valves are free from obstruction to explode, with risk of pump suction. Do not purge the system with genuine Hayward seal assembly kit. NOTE - Do NOT strike basket to tighten cover. Replace...
...Maintenance Clean strainer basket regularly. Hayward pumps have self-lubricating motor bearings and shaft seals. Occasionally, shaft seals must be replaced, due to hose off motor. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS RELEASE ALL PRESSURE from valve...NorthStar™ Pump Series Page 8 of suction pipe. ATTENTION - Be sure all suction and discharge valves are free from obstruction to explode, with risk of pump suction. Do not purge the system with genuine Hayward seal assembly kit. NOTE - Do NOT strike basket to tighten cover. Replace...
All NorthStar models
Page 9
...INSTRUCTIONS When servicing electrical equipment, basic safety precautions should attempt rotary seal replacement. B. Slide the motor assembly out of 15 Storage/Winterization (cont'd.) ATTENTION - WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Drain all water from mounting pad, wiring (after power has...serious personal injury or death. 1. Release motor lock ring latch (item #17), then grasp lock ring handle and rotate up. 2. NorthStar™ Pump Series Page 9 of the pump/strainer housing (item #3), exposing the diffuser (item #10). Store pump in injury....
...INSTRUCTIONS When servicing electrical equipment, basic safety precautions should attempt rotary seal replacement. B. Slide the motor assembly out of 15 Storage/Winterization (cont'd.) ATTENTION - WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Drain all water from mounting pad, wiring (after power has...serious personal injury or death. 1. Release motor lock ring latch (item #17), then grasp lock ring handle and rotate up. 2. NorthStar™ Pump Series Page 9 of the pump/strainer housing (item #3), exposing the diffuser (item #10). Store pump in injury....
All NorthStar models
Page 10
... exposed. Fasten assembly to protect delicate motor parts. NorthStar™ Pump Series Page 10 of the seal assembly (item #13) is lubricated and in place, into the recess of this manual for pump component locations.) 8. Replace motor cover to pump/strainer housing (item #3) by... using the two (2) hex shaped screws. Seal Installation (See Parts Diagram on page 11 of the seal plate (item #14). polished side facing away from seal plate. 9. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Slide the motor assembly with rubber cup (item #...
... exposed. Fasten assembly to protect delicate motor parts. NorthStar™ Pump Series Page 10 of the seal assembly (item #13) is lubricated and in place, into the recess of this manual for pump component locations.) 8. Replace motor cover to pump/strainer housing (item #3) by... using the two (2) hex shaped screws. Seal Installation (See Parts Diagram on page 11 of the seal plate (item #14). polished side facing away from seal plate. 9. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Slide the motor assembly with rubber cup (item #...
All NorthStar models
Page 11
... O-Ring Diffuser O-Ring Diffuser Impeller Ring Impeller Kit (Includes Impeller, Impeller Ring, Seal Assy) Ctn. Qty. 1 1 1 1 10 10 10 10 10 1 1 10 (5 for 2-3 HP) WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS No. Part No. 1 SPX3200UNKIT 2 SPX3200UG 3 SPX4020TP 4 SPX4000M 5 SPX4000S 6 & 7 SPX4000CLO SPX4000CLOB 8 SPX4000T 9 SPX4000Z1 10... Cover O-Ring Strainer Cover Kit (Includes Strainer Cover, Lock Ring, O-Ring) Strainer Cover Kit (Biguanide Sanitizer Applications Only; NorthStar™ Pump Series Replacement Parts Parts Diagram Page 11 of 15 Parts Listing Ref.
... O-Ring Diffuser O-Ring Diffuser Impeller Ring Impeller Kit (Includes Impeller, Impeller Ring, Seal Assy) Ctn. Qty. 1 1 1 1 10 10 10 10 10 1 1 10 (5 for 2-3 HP) WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS No. Part No. 1 SPX3200UNKIT 2 SPX3200UG 3 SPX4020TP 4 SPX4000M 5 SPX4000S 6 & 7 SPX4000CLO SPX4000CLOB 8 SPX4000T 9 SPX4000Z1 10... Cover O-Ring Strainer Cover Kit (Includes Strainer Cover, Lock Ring, O-Ring) Strainer Cover Kit (Biguanide Sanitizer Applications Only; NorthStar™ Pump Series Replacement Parts Parts Diagram Page 11 of 15 Parts Listing Ref.
All NorthStar models
Page 12
... SPX4000SA2 14 SPX4000E 15 SPX0125Z44 16 SPX4000F 17 SPX4000K 18 See SKU Detail 19 & 20 SPX4000FG 21 SPX4000GA 22 SPX1600Z52 Description Shaft Seal Assembly Seal Plate Motor Cap Screws Motor Mounting Plate Motor Lock Ring Motor Drain Plug with O-Ring Mounting Base w/2 Cap Screws Mounting Base Cap... P/N SPX1607Z1BNS SPX1610Z1BNS SPX1615Z1BNS SPX1620Z1BNS SPX1630Z1BNS SPX1607Z1MNS SPX1610Z1MNS SPX1615Z1MNS SPX1620Z1MNS SPX1625Z1MNS SPX1610Z2MNS SPX1615Z2MNS SPX1620Z2MNS WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS No. NorthStar™ Pump Series Page 12 of 2) Ctn.
... SPX4000SA2 14 SPX4000E 15 SPX0125Z44 16 SPX4000F 17 SPX4000K 18 See SKU Detail 19 & 20 SPX4000FG 21 SPX4000GA 22 SPX1600Z52 Description Shaft Seal Assembly Seal Plate Motor Cap Screws Motor Mounting Plate Motor Lock Ring Motor Drain Plug with O-Ring Mounting Base w/2 Cap Screws Mounting Base Cap... P/N SPX1607Z1BNS SPX1610Z1BNS SPX1615Z1BNS SPX1620Z1BNS SPX1630Z1BNS SPX1607Z1MNS SPX1610Z1MNS SPX1615Z1MNS SPX1620Z1MNS SPX1625Z1MNS SPX1610Z2MNS SPX1615Z2MNS SPX1620Z2MNS WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS No. NorthStar™ Pump Series Page 12 of 2) Ctn.
All NorthStar models
Page 13
... are suction air leaks. Low Flow - Undersized pool piping. Solution: Correct piping size. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Check For: 1. Solution: Contact qualified professional to automatically restart once the motor has cooled. Check For: 1. ... a vacuum. Ensure o-ring sealing surface is equipped with the wiring diagram on pool wall. 3. Motor Shuts OFF - NOTE: Your Hayward pump motor is lubricated with water. Solution: Tighten, repair, or replace valves. 4. ii. Generally, Check For: 1. NorthStar™ Pump Series Page 13...
... are suction air leaks. Low Flow - Undersized pool piping. Solution: Correct piping size. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Check For: 1. Solution: Contact qualified professional to automatically restart once the motor has cooled. Check For: 1. ... a vacuum. Ensure o-ring sealing surface is equipped with the wiring diagram on pool wall. 3. Motor Shuts OFF - NOTE: Your Hayward pump motor is lubricated with water. Solution: Tighten, repair, or replace valves. 4. ii. Generally, Check For: 1. NorthStar™ Pump Series Page 13...
All NorthStar models
Page 14
... rust, overheating, or concentration of chemicals causing seal damage which will sometimes prove this point or ... MODEL SERIAL NUMBER WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Plugged or restricted discharge line of 15 Low... Flow - Solution: Sand filters - D.E. Cartridge filters - Plugged, restricted, or damaged impeller. Vibration due to the equipment pad. 3. Solution: Clean the pump housing. 4. Generally, Check For: (cont'd.) 3. backwash as required. 5. Check For: 1. NorthStar...
... rust, overheating, or concentration of chemicals causing seal damage which will sometimes prove this point or ... MODEL SERIAL NUMBER WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Plugged or restricted discharge line of 15 Low... Flow - Solution: Sand filters - D.E. Cartridge filters - Plugged, restricted, or damaged impeller. Vibration due to the equipment pad. 3. Solution: Clean the pump housing. 4. Generally, Check For: (cont'd.) 3. backwash as required. 5. Check For: 1. NorthStar...