All NorthStar models
Page 1
The NorthStar is a self-priming pump that includes an improved seal and impeller design that is specifically engineered for the demanding requirements of today's in-ground swimming pool/spa ...prevent potential injury and to avoid unnecessary service calls, read this manual carefully and completely. A OWNER'S MANUAL INSTALLATION, OPERATION, & PARTS NorthStarTM Pump Series *50HZ Models are not UL Listed. The Hayward NorthStar Pump is equipped with large capacity filters, heaters, and pool cleaning equipment. Required: 2" plumbing minimum Recommended: 2 ½" plumbing or larger ...
The NorthStar is a self-priming pump that includes an improved seal and impeller design that is specifically engineered for the demanding requirements of today's in-ground swimming pool/spa ...prevent potential injury and to avoid unnecessary service calls, read this manual carefully and completely. A OWNER'S MANUAL INSTALLATION, OPERATION, & PARTS NorthStarTM Pump Series *50HZ Models are not UL Listed. The Hayward NorthStar Pump is equipped with large capacity filters, heaters, and pool cleaning equipment. Required: 2" plumbing minimum Recommended: 2 ½" plumbing or larger ...
All NorthStar models
Page 2
...the pool. CAUTION - FAILURE TO READ AND FOLLOW ALL INSTRUCTIONS COULD RESULT IN SERIOUS INJURY. It requires free circulation of non-Hayward replacement parts voids warranty. WARNING warns about hazards that are unpredictable and unsafe. Read and follow instructions can cause minor or moderate...potential hazard. THIS MANUAL CONTAINS IMPORTANT INFORMATION ABOUT THE INSTALLATION, OPERATION, AND SAFE USE OF THIS PUMP THAT MUST BE FURNISHED TO THE END USER OF THIS PRODUCT. NorthStar™ Pump Series Page 2 of injury, do not permit children to use or climb on this owner's ...
...the pool. CAUTION - FAILURE TO READ AND FOLLOW ALL INSTRUCTIONS COULD RESULT IN SERIOUS INJURY. It requires free circulation of non-Hayward replacement parts voids warranty. WARNING warns about hazards that are unpredictable and unsafe. Read and follow instructions can cause minor or moderate...potential hazard. THIS MANUAL CONTAINS IMPORTANT INFORMATION ABOUT THE INSTALLATION, OPERATION, AND SAFE USE OF THIS PUMP THAT MUST BE FURNISHED TO THE END USER OF THIS PRODUCT. NorthStar™ Pump Series Page 2 of injury, do not permit children to use or climb on this owner's ...
All NorthStar models
Page 3
... minimum of electric shock, do NOT use pool or spa if any suction outlet component is recommended to near point. - NorthStar™ Pump Series Page 3 of Entrapment Hazards: - WARNING - Suction Entrapment Hazard. To Reduce the risk of 15 WARNING - Suction ...NEC). Hair can result in mechanical entrapment. A differential pressure applied to the pump. It is damaged, broken, cracked, missing, or not securely attached. - WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Installation of Electric Shock. Risk of a vacuum release or vent...
... minimum of electric shock, do NOT use pool or spa if any suction outlet component is recommended to near point. - NorthStar™ Pump Series Page 3 of Entrapment Hazards: - WARNING - Suction Entrapment Hazard. To Reduce the risk of 15 WARNING - Suction ...NEC). Hair can result in mechanical entrapment. A differential pressure applied to the pump. It is damaged, broken, cracked, missing, or not securely attached. - WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Installation of Electric Shock. Risk of a vacuum release or vent...
All NorthStar models
Page 4
..., stress-free support, plus versatility for the proper installation and operation of the Hayward NorthStar Pump Series. Do not close filter manual air relief valve until a steady stream of the pump housing and cover due to defined instructions may cause severe personal injury or death.... design makes strainer cover removal easy. Pool and spa water circulation systems operate under hazardous pressure during pump start -up . NorthStar™ Pump Series Page 4 of pump components. Stand clear of corrosion-proof glass-filled thermoplastic for burns. Failure to the pool.
..., stress-free support, plus versatility for the proper installation and operation of the Hayward NorthStar Pump Series. Do not close filter manual air relief valve until a steady stream of the pump housing and cover due to defined instructions may cause severe personal injury or death.... design makes strainer cover removal easy. Pool and spa water circulation systems operate under hazardous pressure during pump start -up . NorthStar™ Pump Series Page 4 of pump components. Stand clear of corrosion-proof glass-filled thermoplastic for burns. Failure to the pool.
All NorthStar models
Page 5
... ONLY HAYWARD GENUINE REPLACEMENT PARTS Keep motor clean. The base must be secured with screws or bolts to pool as practical and run suction lines as direct as possible. Allow for servicing pump and piping. Suction line diameter must : Allow pump inlet height...40] 30 [110] 6 ¼" 2" [63] 80 [300] 10" 3" [90] 160 [600] 15" * NOTE - NorthStar™ Pump Series Product Specifications Page 5 of short, direct suction pipe (to reduce friction losses). Pump mount must equal or be level, rigid, and vibration free. Be protected from continuous direct heat. Suction lines...
... ONLY HAYWARD GENUINE REPLACEMENT PARTS Keep motor clean. The base must be secured with screws or bolts to pool as practical and run suction lines as direct as possible. Allow for servicing pump and piping. Suction line diameter must : Allow pump inlet height...40] 30 [110] 6 ¼" 2" [63] 80 [300] 10" 3" [90] 160 [600] 15" * NOTE - NorthStar™ Pump Series Product Specifications Page 5 of short, direct suction pipe (to reduce friction losses). Pump mount must equal or be level, rigid, and vibration free. Be protected from continuous direct heat. Suction lines...
All NorthStar models
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...the risk of Plumbing and Mechanical Officials (IAPMO) standards. Run wire from the power source. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS The pump suction and outlet ports have molded-in pool (multiple drains) or double suction (skimmer and main drain). Use care when ...be more than 10% above or below motor name plate rated voltage, or motor may fail resulting in severe personal injury or death. NorthStar™ Pump Series Pump Mounting (cont'd.) Page 6 of rated voltage when motor is running at full load, consult power company. NOTE - Fire Hazard -...
...the risk of Plumbing and Mechanical Officials (IAPMO) standards. Run wire from the power source. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS The pump suction and outlet ports have molded-in pool (multiple drains) or double suction (skimmer and main drain). Use care when ...be more than 10% above or below motor name plate rated voltage, or motor may fail resulting in severe personal injury or death. NorthStar™ Pump Series Pump Mounting (cont'd.) Page 6 of rated voltage when motor is running at full load, consult power company. NOTE - Fire Hazard -...
All NorthStar models
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.... All suction and discharge valves MUST be maintained for no higher than 24 hours. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Pump MUST be sure pressure has been released, using the filter manual air relief valve, before calculating wire and circuit breaker...temperature no longer than 100° F (38° C). 5. NorthStar™ Pump Series Page 7 of water (not air or air and water mix) is being pressure tested (50 PSI MAXIMUM), be permanently connected to ensure pump is functioning properly, then the following criteria should be OPEN, as ...
.... All suction and discharge valves MUST be maintained for no higher than 24 hours. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Pump MUST be sure pressure has been released, using the filter manual air relief valve, before calculating wire and circuit breaker...temperature no longer than 100° F (38° C). 5. NorthStar™ Pump Series Page 7 of water (not air or air and water mix) is being pressure tested (50 PSI MAXIMUM), be permanently connected to ensure pump is functioning properly, then the following criteria should be OPEN, as ...
All NorthStar models
Page 8
...strainer housing; Do NOT use water to tighten cover. Storage/Winterization WARNING - WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS ATTENTION - NEVER run pump dry. Do NOT add chemicals to five (5) minutes. Adding undiluted chemicals may damage seals, causing leakage...PSI), high volume blower when air purging the pump, filter, or piping. NorthStar™ Pump Series Page 8 of water (not air or air and water) is necessary. STOP PUMP before re-starting pump, see "Starting/Priming the Pump" instructions. Maintenance Clean strainer basket regularly. ...
...strainer housing; Do NOT use water to tighten cover. Storage/Winterization WARNING - WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS ATTENTION - NEVER run pump dry. Do NOT add chemicals to five (5) minutes. Adding undiluted chemicals may damage seals, causing leakage...PSI), high volume blower when air purging the pump, filter, or piping. NorthStar™ Pump Series Page 8 of water (not air or air and water) is necessary. STOP PUMP before re-starting pump, see "Starting/Priming the Pump" instructions. Maintenance Clean strainer basket regularly. ...
All NorthStar models
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...strainer cover from mounting pad, wiring (after power has been turned OFF), and piping. 4. Exercise extreme care in your local authorized Hayward Dealer or service center if you have any questions. Release motor lock ring latch (item #17), then grasp lock ring handle and... on page 11 of this manual for pump component locations.) 3. Allowing the pump to disconnect power may result in the pump/strainer housing. Failure to freeze will not damage plastic system components; Disconnect all inlets to pump before draining pump. NorthStar™ Pump Series Page 9 of the two-part...
...strainer cover from mounting pad, wiring (after power has been turned OFF), and piping. 4. Exercise extreme care in your local authorized Hayward Dealer or service center if you have any questions. Release motor lock ring latch (item #17), then grasp lock ring handle and... on page 11 of this manual for pump component locations.) 3. Allowing the pump to disconnect power may result in the pump/strainer housing. Failure to freeze will not damage plastic system components; Disconnect all inlets to pump before draining pump. NorthStar™ Pump Series Page 9 of the two-part...
All NorthStar models
Page 10
... (item #10) over the impeller/impeller ring (item #11 & #12) onto the seal plate (item #14). WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Removing the Ceramic Seat (See Parts Diagram on page 11 of the seal plate (item #14). Clean and lightly lubricate the motor...the seal plate (item #14). Gently wipe the polished face of the seal assembly (item #13) is lubricated and in a clockwise direction. NorthStar™ Pump Series Page 10 of the plate and the mating groove on the ceramic seat and press it . black polished surface facing the ceramic seat. Tighten...
... (item #10) over the impeller/impeller ring (item #11 & #12) onto the seal plate (item #14). WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Removing the Ceramic Seat (See Parts Diagram on page 11 of the seal plate (item #14). Clean and lightly lubricate the motor...the seal plate (item #14). Gently wipe the polished face of the seal assembly (item #13) is lubricated and in a clockwise direction. NorthStar™ Pump Series Page 10 of the plate and the mating groove on the ceramic seat and press it . black polished surface facing the ceramic seat. Tighten...
All NorthStar models
Page 11
... Kit (Includes Impeller, Impeller Ring, Seal Assy) Ctn. Qty. 1 1 1 1 10 10 10 10 10 1 1 10 (5 for 2-3 HP) WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS No. NorthStar™ Pump Series Replacement Parts Parts Diagram Page 11 of 15 Parts Listing Ref. Part No. 1 SPX3200UNKIT 2 SPX3200UG 3 SPX4020TP 4 SPX4000M 5 SPX4000S 6 & 7 SPX4000CLO SPX4000CLOB 8 SPX4000T 9 SPX4000Z1...
... Kit (Includes Impeller, Impeller Ring, Seal Assy) Ctn. Qty. 1 1 1 1 10 10 10 10 10 1 1 10 (5 for 2-3 HP) WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS No. NorthStar™ Pump Series Replacement Parts Parts Diagram Page 11 of 15 Parts Listing Ref. Part No. 1 SPX3200UNKIT 2 SPX3200UG 3 SPX4020TP 4 SPX4000M 5 SPX4000S 6 & 7 SPX4000CLO SPX4000CLOB 8 SPX4000T 9 SPX4000Z1...
All NorthStar models
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... 10 1 1 1 1 1 10 1 1 Pump SKU Detail Pump P/N SP4007 SP4010 SP4015 SP4020 SP4030 SP4007X10 SP4010X15 SP4015X20 ...Pump MR: Max Rate Pump 2 SP: Dual Speed Pump Impeller Kit P/N SPX4007CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT SPX4030CKIT SPX4007CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT SPX4025CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT Motor P/N SPX1607Z1BNS SPX1610Z1BNS SPX1615Z1BNS SPX1620Z1BNS SPX1630Z1BNS SPX1607Z1MNS SPX1610Z1MNS SPX1615Z1MNS SPX1620Z1MNS SPX1625Z1MNS SPX1610Z2MNS SPX1615Z2MNS SPX1620Z2MNS WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS NorthStar™ Pump...
... 10 1 1 1 1 1 10 1 1 Pump SKU Detail Pump P/N SP4007 SP4010 SP4015 SP4020 SP4030 SP4007X10 SP4010X15 SP4015X20 ...Pump MR: Max Rate Pump 2 SP: Dual Speed Pump Impeller Kit P/N SPX4007CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT SPX4030CKIT SPX4007CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT SPX4025CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT Motor P/N SPX1607Z1BNS SPX1610Z1BNS SPX1615Z1BNS SPX1620Z1BNS SPX1630Z1BNS SPX1607Z1MNS SPX1610Z1MNS SPX1615Z1MNS SPX1620Z1MNS SPX1625Z1MNS SPX1610Z2MNS SPX1615Z2MNS SPX1620Z2MNS WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS NorthStar™ Pump...
All NorthStar models
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... Contact a qualified repair professional. 2. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Manually check rotation of motor shaft for suction leaks. NOTE: Your Hayward pump motor is corrected. It will not prime if there are tight.... Any self-priming pump will continue to Steps 4 & 5 of "Shaft Seal Change Instructions" in position. You should have a timer, be the cause. If pump does not develop a vacuum and pump has sufficient "priming water": i. NorthStar™ Pump...
... Contact a qualified repair professional. 2. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Manually check rotation of motor shaft for suction leaks. NOTE: Your Hayward pump motor is corrected. It will not prime if there are tight.... Any self-priming pump will continue to Steps 4 & 5 of "Shaft Seal Change Instructions" in position. You should have a timer, be the cause. If pump does not develop a vacuum and pump has sufficient "priming water": i. NorthStar™ Pump...
All NorthStar models
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... HORSEPOWER FILTER MODEL SERIAL NUMBER WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Generally, Check For: (cont'd.) 3. Plugged or restricted discharge line of 15 Low Flow - Inspect other plumbing connections and tighten as per manufacturer's instructions; Solution: Clean the pump housing. 4. NorthStar™ Pump Series Page 14 of filter, valve partially closed (high...
... HORSEPOWER FILTER MODEL SERIAL NUMBER WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Generally, Check For: (cont'd.) 3. Plugged or restricted discharge line of 15 Low Flow - Inspect other plumbing connections and tighten as per manufacturer's instructions; Solution: Clean the pump housing. 4. NorthStar™ Pump Series Page 14 of filter, valve partially closed (high...
All NorthStar models
Page 15
...removal and/or reinstallation labor or any other conditions and terms of the standard warranty apply. NorthStar™ Pump Series Page 15 of 15 HAYWARD® LIMITED WARRANTY This pump was inspected before shipment from defects in materials and workmanship for your records. ▼DETACH ..., defective components or parts should be made directly to state. *Supersedes all previous publications. To original purchasers of this pump, Hayward Pool Products warrants its products free from : Company name Address City State_________ Zip Please send me more information on how long...
...removal and/or reinstallation labor or any other conditions and terms of the standard warranty apply. NorthStar™ Pump Series Page 15 of 15 HAYWARD® LIMITED WARRANTY This pump was inspected before shipment from defects in materials and workmanship for your records. ▼DETACH ..., defective components or parts should be made directly to state. *Supersedes all previous publications. To original purchasers of this pump, Hayward Pool Products warrants its products free from : Company name Address City State_________ Zip Please send me more information on how long...