All NorthStar models
Page 1
...2" plumbing minimum Recommended: 2 ½" plumbing or larger SAVE THIS INSTRUCTION MANUAL HAYWARD POOL PRODUCTS 620 DIVISION STREET ELIZABETH, NJ 07207 (908) 351-5400 WWW.HAYWARDPOOL.COM The NorthStar is equipped with large capacity filters, heaters, and pool cleaning equipment. NOTE -... service calls, read this manual carefully and completely. A OWNER'S MANUAL INSTALLATION, OPERATION, & PARTS NorthStarTM Pump Series *50HZ Models are not UL Listed. The Hayward NorthStar Pump is specifically engineered for the demanding requirements of today's in-ground swimming pool/spa that ...
...2" plumbing minimum Recommended: 2 ½" plumbing or larger SAVE THIS INSTRUCTION MANUAL HAYWARD POOL PRODUCTS 620 DIVISION STREET ELIZABETH, NJ 07207 (908) 351-5400 WWW.HAYWARDPOOL.COM The NorthStar is equipped with large capacity filters, heaters, and pool cleaning equipment. NOTE -... service calls, read this manual carefully and completely. A OWNER'S MANUAL INSTALLATION, OPERATION, & PARTS NorthStarTM Pump Series *50HZ Models are not UL Listed. The Hayward NorthStar Pump is specifically engineered for the demanding requirements of today's in-ground swimming pool/spa that ...
All NorthStar models
Page 2
...'s manual and on your pump or in this product is designed for personal injury. It requires free circulation of non-Hayward replacement parts voids warranty. When you see this symbol on the equipment. ATTENTION INSTALLER - THIS MANUAL CONTAINS IMPORTANT INFORMATION ABOUT THE ... are important but not related to hazards. CAUTION - WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS All electrical wiring MUST be installed and serviced only by a qualified professional. NorthStar™ Pump Series Page 2 of access to the pool. This product should always...
...'s manual and on your pump or in this product is designed for personal injury. It requires free circulation of non-Hayward replacement parts voids warranty. When you see this symbol on the equipment. ATTENTION INSTALLER - THIS MANUAL CONTAINS IMPORTANT INFORMATION ABOUT THE ... are important but not related to hazards. CAUTION - WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS All electrical wiring MUST be installed and serviced only by a qualified professional. NorthStar™ Pump Series Page 2 of access to the pool. This product should always...
All NorthStar models
Page 3
...release or vent system, which is damaged, broken, cracked, missing, or not securely attached. - WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS All electrical wiring MUST be caught in an opening of a suction outlet sump or suction outlet cover that is recommended. Provide...all wiring standards including, but not limited to be in injury or death. WARNING - Dual suction fittings shall not be installed. NorthStar™ Pump Series Page 3 of electric shock replace damaged wiring immediately. WARNING - WARNING - A differential pressure applied to the ...
...release or vent system, which is damaged, broken, cracked, missing, or not securely attached. - WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS All electrical wiring MUST be caught in an opening of a suction outlet sump or suction outlet cover that is recommended. Provide...all wiring standards including, but not limited to be in injury or death. WARNING - Dual suction fittings shall not be installed. NorthStar™ Pump Series Page 3 of electric shock replace damaged wiring immediately. WARNING - WARNING - A differential pressure applied to the ...
All NorthStar models
Page 4
...air relief valve body is discharged from any installation requirement. Stand clear of the Hayward NorthStar Pump Series. No tools required, no loose parts, and no clamps. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Tri-Lock design makes strainer cover removal easy. Pool and spa water circulation ... see when the basket needs cleaning. Do not close filter manual air relief valve until a steady stream of 15 WARNING - NorthStar™ Pump Series Page 4 of water (not air or air and water mix) is in locked position in severe personal injury or death...
...air relief valve body is discharged from any installation requirement. Stand clear of the Hayward NorthStar Pump Series. No tools required, no loose parts, and no clamps. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Tri-Lock design makes strainer cover removal easy. Pool and spa water circulation ... see when the basket needs cleaning. Do not close filter manual air relief valve until a steady stream of 15 WARNING - NorthStar™ Pump Series Page 4 of water (not air or air and water mix) is in locked position in severe personal injury or death...
All NorthStar models
Page 5
... gate valves in above diagram), equivalent to reduce friction loss. NorthStar™ Pump Series Product Specifications Page 5 of air for cooling. This product should have continuous slope upward from excess moisture and flooding. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS The base must equal or be tight (but not over-tightened...
... gate valves in above diagram), equivalent to reduce friction loss. NorthStar™ Pump Series Product Specifications Page 5 of air for cooling. This product should have continuous slope upward from excess moisture and flooding. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS The base must equal or be tight (but not over-tightened...
All NorthStar models
Page 6
NorthStar™ Pump Series Pump Mounting (cont'd.) Page 6 of a swimming pool filtration system operate ...voltage is only necessary to tighten fittings enough to two layers of the fitting. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Do NOT use size and type wire required by hand and then use . Avoid fittings that the wire...tape to all electrical equipment, metal piping (except gas piping), and conduit within and around the pool with all metal parts within 5 ft. (1.5 m) of inside walls of the plastic components. do NOT over-tighten fitting or you face ...
NorthStar™ Pump Series Pump Mounting (cont'd.) Page 6 of a swimming pool filtration system operate ...voltage is only necessary to tighten fittings enough to two layers of the fitting. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Do NOT use size and type wire required by hand and then use . Avoid fittings that the wire...tape to all electrical equipment, metal piping (except gas piping), and conduit within and around the pool with all metal parts within 5 ft. (1.5 m) of inside walls of the plastic components. do NOT over-tighten fitting or you face ...
All NorthStar models
Page 7
...discharge valves MUST be sure to circuit. If water leakage occurs from pump and/or filter and proceed with starting the circulating pump system. NorthStar™ Pump Series Page 7 of water (not air or air and water mix) is necessary to perform a pressure test, prior to... and system components are sealed properly to verify they are also on filter, when starting the pump. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Run pressure test for this test. 2. If pump is functioning properly, then the following criteria should be permanently connected to add...
...discharge valves MUST be sure to circuit. If water leakage occurs from pump and/or filter and proceed with starting the circulating pump system. NorthStar™ Pump Series Page 7 of water (not air or air and water mix) is necessary to perform a pressure test, prior to... and system components are sealed properly to verify they are also on filter, when starting the pump. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Run pressure test for this test. 2. If pump is functioning properly, then the following criteria should be permanently connected to add...
All NorthStar models
Page 8
... Instructions" in severe personal injury. Do not purge the system with genuine Hayward seal assembly kit. Do NOT use water to tighten cover. Separation Hazard. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Tighten strainer cover lock ring by hand only (no wrenches). Inspect strainer ...See filter owner's manual for the mechanical shaft seal. Do NOT strike basket to prime, which may damage pump and voids warranty. NorthStar™ Pump Series Page 8 of water (not air or air and water) is discharged from pump and piping system using filter manual...
... Instructions" in severe personal injury. Do not purge the system with genuine Hayward seal assembly kit. Do NOT use water to tighten cover. Separation Hazard. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Tighten strainer cover lock ring by hand only (no wrenches). Inspect strainer ...See filter owner's manual for the mechanical shaft seal. Do NOT strike basket to prime, which may damage pump and voids warranty. NorthStar™ Pump Series Page 8 of water (not air or air and water) is discharged from pump and piping system using filter manual...
All NorthStar models
Page 9
.../Winterization (cont'd.) ATTENTION - To prevent motor shaft from mounting pad, wiring (after power has been turned OFF), and piping. 4. NorthStar™ Pump Series Page 9 of this manual for pump component locations.) 3. toxic and will easily scratch the graphite and ceramic sealing ...(The diffuser may damage plastic components in the pump/strainer housing. Removing the Motor Assembly (See Parts Diagram on the motor shaft. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS A. Exercise extreme care in a dry area. Allowing the pump to pump before draining pump. ...
.../Winterization (cont'd.) ATTENTION - To prevent motor shaft from mounting pad, wiring (after power has been turned OFF), and piping. 4. NorthStar™ Pump Series Page 9 of this manual for pump component locations.) 3. toxic and will easily scratch the graphite and ceramic sealing ...(The diffuser may damage plastic components in the pump/strainer housing. Removing the Motor Assembly (See Parts Diagram on the motor shaft. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS A. Exercise extreme care in a dry area. Allowing the pump to pump before draining pump. ...
All NorthStar models
Page 10
... 12. Press the ceramic seat with a dilute solution of this manual for pump component locations.) 8. polished side facing away from seal plate. 9. NorthStar™ Pump Series Page 10 of the motor mounting plate (item #16). 7. Inspect gaskets & replace if necessary. Remove impeller ring (item #... the plate and the mating groove on page 11 of nongranulated liquid-type soap. NOTE - WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Clean and lightly lubricate the motor shaft and seal recess in place, and replace if damaged). Gently wipe the black,...
... 12. Press the ceramic seat with a dilute solution of this manual for pump component locations.) 8. polished side facing away from seal plate. 9. NorthStar™ Pump Series Page 10 of the motor mounting plate (item #16). 7. Inspect gaskets & replace if necessary. Remove impeller ring (item #... the plate and the mating groove on page 11 of nongranulated liquid-type soap. NOTE - WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Clean and lightly lubricate the motor shaft and seal recess in place, and replace if damaged). Gently wipe the black,...
All NorthStar models
Page 11
... Impeller, Impeller Ring, Seal Assy) Ctn. No. Qty. 1 1 1 1 10 10 10 10 10 1 1 10 (5 for 2-3 HP) WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Part No. 1 SPX3200UNKIT 2 SPX3200UG 3 SPX4020TP 4 SPX4000M 5 SPX4000S 6 & 7 SPX4000CLO SPX4000CLOB 8 SPX4000T 9 SPX4000Z1 10 SPX4000B 11 SPX3021R 12 See SKU Detail Description Union Connector Kit ... Basket Strainer Cover O-Ring Strainer Cover Kit (Includes Strainer Cover, Lock Ring, O-Ring) Strainer Cover Kit (Biguanide Sanitizer Applications Only; NorthStar™ Pump Series Replacement Parts Parts Diagram Page 11 of 15...
... Impeller, Impeller Ring, Seal Assy) Ctn. No. Qty. 1 1 1 1 10 10 10 10 10 1 1 10 (5 for 2-3 HP) WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Part No. 1 SPX3200UNKIT 2 SPX3200UG 3 SPX4020TP 4 SPX4000M 5 SPX4000S 6 & 7 SPX4000CLO SPX4000CLOB 8 SPX4000T 9 SPX4000Z1 10 SPX4000B 11 SPX3021R 12 See SKU Detail Description Union Connector Kit ... Basket Strainer Cover O-Ring Strainer Cover Kit (Includes Strainer Cover, Lock Ring, O-Ring) Strainer Cover Kit (Biguanide Sanitizer Applications Only; NorthStar™ Pump Series Replacement Parts Parts Diagram Page 11 of 15...
All NorthStar models
Page 12
NorthStar™ Pump Series Page 12 of 2) Ctn. No. Qty. 10 1 1 1 1 1 10 1 1 Pump SKU Detail Pump P/N SP4007 SP4010 SP4015 SP4020 SP4030 SP4007X10 SP4010X15...SPX4025CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT Motor P/N SPX1607Z1BNS SPX1610Z1BNS SPX1615Z1BNS SPX1620Z1BNS SPX1630Z1BNS SPX1607Z1MNS SPX1610Z1MNS SPX1615Z1MNS SPX1620Z1MNS SPX1625Z1MNS SPX1610Z2MNS SPX1615Z2MNS SPX1620Z2MNS WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Part No. 13 SPX4000SA2 14 SPX4000E 15 SPX0125Z44 16 SPX4000F 17 SPX4000K 18 See SKU Detail 19 & 20 SPX4000FG 21 SPX4000GA 22 SPX1600Z52...
NorthStar™ Pump Series Page 12 of 2) Ctn. No. Qty. 10 1 1 1 1 1 10 1 1 Pump SKU Detail Pump P/N SP4007 SP4010 SP4015 SP4020 SP4030 SP4007X10 SP4010X15...SPX4025CKIT SPX4010CKIT SPX4015CKIT SPX4020CKIT Motor P/N SPX1607Z1BNS SPX1610Z1BNS SPX1615Z1BNS SPX1620Z1BNS SPX1630Z1BNS SPX1607Z1MNS SPX1610Z1MNS SPX1615Z1MNS SPX1620Z1MNS SPX1625Z1MNS SPX1610Z2MNS SPX1615Z2MNS SPX1620Z2MNS WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Part No. 13 SPX4000SA2 14 SPX4000E 15 SPX0125Z44 16 SPX4000F 17 SPX4000K 18 See SKU Detail 19 & 20 SPX4000FG 21 SPX4000GA 22 SPX1600Z52...
All NorthStar models
Page 13
... - Check if all threaded connections for available field supply voltage (see pump operating label). 1. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Be sure motor is equipped with water and cover o-ring is rotating at full RPM's. Solution: Check all connections, circuit breakers...develop a vacuum. Low Flow - ii. Ensure o-ring sealing surface is lubricated with water. An air leak in the cover o-ring groove. NorthStar™ Pump Series Page 13 of overheating. Check For: 1. Motor Hums, But Does NOT Start - Ensure o-ring is locked firmly in suction...
... - Check if all threaded connections for available field supply voltage (see pump operating label). 1. WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Be sure motor is equipped with water and cover o-ring is rotating at full RPM's. Solution: Check all connections, circuit breakers...develop a vacuum. Low Flow - ii. Ensure o-ring sealing surface is lubricated with water. An air leak in the cover o-ring groove. NorthStar™ Pump Series Page 13 of overheating. Check For: 1. Motor Hums, But Does NOT Start - Ensure o-ring is locked firmly in suction...
All NorthStar models
Page 14
... be replaced at any joint, low water level in suction piping, cavitations caused by restricted or undersized suction line or leak at once. © Hayward Pool Products, 2007 All rights reserved. clean or replace cartridge. 4. Solution: All seal leaks should be cause. Generally, Check For: (cont'd.) ... DATE OF INSTALLATION INITIAL PRESSURE GAUGE READING (CLEAN FILTER PUMP MODEL HORSEPOWER FILTER MODEL SERIAL NUMBER WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS NorthStar™ Pump Series Page 14 of filter, valve partially closed (high gauge reading).
... be replaced at any joint, low water level in suction piping, cavitations caused by restricted or undersized suction line or leak at once. © Hayward Pool Products, 2007 All rights reserved. clean or replace cartridge. 4. Solution: All seal leaks should be cause. Generally, Check For: (cont'd.) ... DATE OF INSTALLATION INITIAL PRESSURE GAUGE READING (CLEAN FILTER PUMP MODEL HORSEPOWER FILTER MODEL SERIAL NUMBER WWW.HAYWARDPOOL.COM USE ONLY HAYWARD GENUINE REPLACEMENT PARTS NorthStar™ Pump Series Page 14 of filter, valve partially closed (high gauge reading).
All NorthStar models
Page 15
... apply. To obtain warranty replacements or repair, defective components or parts should be repaired, at our option, without the express written authorization of Hayward Pool Products. NorthStar™ Pump Series Page 15 of 15 HAYWARD® LIMITED WARRANTY This pump was inspected before shipment from Hayward: □ Pump □ Filter □ Automatic Pool Cleaner □...
... apply. To obtain warranty replacements or repair, defective components or parts should be repaired, at our option, without the express written authorization of Hayward Pool Products. NorthStar™ Pump Series Page 15 of 15 HAYWARD® LIMITED WARRANTY This pump was inspected before shipment from Hayward: □ Pump □ Filter □ Automatic Pool Cleaner □...