CAT 5000
Page 1
CAT 5000 WATER QUALITY CONTROLLER OWNER'S MANUAL INSTALLATION OPERATION MAINTENANCE SPECIFICATIONS
CAT 5000 WATER QUALITY CONTROLLER OWNER'S MANUAL INSTALLATION OPERATION MAINTENANCE SPECIFICATIONS
CAT 5000
Page 2
.... Physically, installation of a CAT controller is familiar with the physical characteristics of a chemical feeder. Congratulations on your wise investment and welcome to the world of chemical automation and wireless water quality management. Improper installation may void the warranty and create unnecessary hazards. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. The CAT 5000 additionally provides wireless communications...
.... Physically, installation of a CAT controller is familiar with the physical characteristics of a chemical feeder. Congratulations on your wise investment and welcome to the world of chemical automation and wireless water quality management. Improper installation may void the warranty and create unnecessary hazards. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. The CAT 5000 additionally provides wireless communications...
CAT 5000
Page 3
... Section 8. Package Contents Section 5. CAT 5000 Menu Tree Section 10. Addendum for Network Coverage Section 12. System Installation Section 6. Preparing Water Chemistry Section 7. Advanced Configuration Options Section 9. Maintenance Section 11....Alarm Troubleshooting Section 16. Activating Wireless Communications Section 13. Testing for UL Listed Models Section 18. Specifications Section 17. TABLE OF CONTENTS _ Section 1. Water Quality Control with the CAT 5000 Section 2. CAT 5000 System Components Section 3. Important Safety Information Section 4. Warranty
... Section 8. Package Contents Section 5. CAT 5000 Menu Tree Section 10. Addendum for Network Coverage Section 12. System Installation Section 6. Preparing Water Chemistry Section 7. Advanced Configuration Options Section 9. Maintenance Section 11....Alarm Troubleshooting Section 16. Activating Wireless Communications Section 13. Testing for UL Listed Models Section 18. Specifications Section 17. TABLE OF CONTENTS _ Section 1. Water Quality Control with the CAT 5000 Section 2. CAT 5000 System Components Section 3. Important Safety Information Section 4. Warranty
CAT 5000
Page 4
...for outbound notification via email, cell phone or PDA. Optional digital flow and level sensors are sent along with the CAT 5000 controller: 1 The POOLCOMM website is adjusted manually versus automatically with any alarms or service requests through a wireless network to the...remote monitoring and management through any internet connection.1 From the website, the subscriber can be monitored and maintained. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. WATER QUALITY with Health Department operating standards, reduced burden on operating staff, and a reduction of chemicals on a...
...for outbound notification via email, cell phone or PDA. Optional digital flow and level sensors are sent along with the CAT 5000 controller: 1 The POOLCOMM website is adjusted manually versus automatically with any alarms or service requests through a wireless network to the...remote monitoring and management through any internet connection.1 From the website, the subscriber can be monitored and maintained. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. WATER QUALITY with Health Department operating standards, reduced burden on operating staff, and a reduction of chemicals on a...
CAT 5000
Page 5
... required. The Flow Cell provides a convenient location for wireless transmission of the water. The CAT 5000 controller is preset from the factory to be displayed by the controller and an alarm indication when filter maintenance is reduced, water may become cloudy, and eye ...pH, ORP and Flow sensors while ensuring ideal hydraulic conditions to the controller indicating the oxidation-reduction potential (redox) of data between the controller and POOLCOMM website. The CAT 5000 Controller scans and interprets the signals from the filtration system and sends signals...
... required. The Flow Cell provides a convenient location for wireless transmission of the water. The CAT 5000 controller is preset from the factory to be displayed by the controller and an alarm indication when filter maintenance is reduced, water may become cloudy, and eye ...pH, ORP and Flow sensors while ensuring ideal hydraulic conditions to the controller indicating the oxidation-reduction potential (redox) of data between the controller and POOLCOMM website. The CAT 5000 Controller scans and interprets the signals from the filtration system and sends signals...
CAT 5000
Page 6
...objects. Read complete instructions prior to a dedicated GFI circuit breaker performed by a ground-fault circuit interrupter (GFI). CAT Controllers recommends installation to installation. 2. Disconnect power before servicing. Any damaged power cords must be at least 18 years ... of electric shock. WARNING - Connect controller only to reduce the risk of chemicals could potentially harm patrons. Never bury controller power cords. 7. Although automated controllers are no user serviceable parts inside the controller. 4. WARNING - Hayward recommends always having the "Over Feed Time...
...objects. Read complete instructions prior to a dedicated GFI circuit breaker performed by a ground-fault circuit interrupter (GFI). CAT Controllers recommends installation to installation. 2. Disconnect power before servicing. Any damaged power cords must be at least 18 years ... of electric shock. WARNING - Connect controller only to reduce the risk of chemicals could potentially harm patrons. Never bury controller power cords. 7. Although automated controllers are no user serviceable parts inside the controller. 4. WARNING - Hayward recommends always having the "Over Feed Time...
CAT 5000
Page 7
Enclosed in the packaging you should find all of the following: (1) CAT 5000 Wireless Water Quality Controller1 (1) PVC Backboard with Mounting Holes and Stainless Hardware (1) Professional Series pH Sensor with 24" Cable and BNC ... not use a razor or sharp instrument to Connect Sensors)1 (1) 30' Roll, Blue Poly Installation Tubing (3/8" OD) (2) 1/4" NPT x 3/8" Tubing True-Seal Connectors (1) CAT 5000 Quick Reference Guide Before commencing installation, please confirm that items listed above have been included. Please report any shipping or handling damage immediately to the...
Enclosed in the packaging you should find all of the following: (1) CAT 5000 Wireless Water Quality Controller1 (1) PVC Backboard with Mounting Holes and Stainless Hardware (1) Professional Series pH Sensor with 24" Cable and BNC ... not use a razor or sharp instrument to Connect Sensors)1 (1) 30' Roll, Blue Poly Installation Tubing (3/8" OD) (2) 1/4" NPT x 3/8" Tubing True-Seal Connectors (1) CAT 5000 Quick Reference Guide Before commencing installation, please confirm that items listed above have been included. Please report any shipping or handling damage immediately to the...
CAT 5000
Page 8
... a pressure-suction "loop" line. 1. E. Remove pH and ORP sensors from corrosive materials and physical hazards. 3. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. We recommend using the enclosed tubing and fittings to pool or spa operator. Away from the plastic storage bottles and save...influent flow cell port. 5. Relieve pressure from electro-static discharge (ESD) and should be used whenever handling or transporting the controller unit. Install a tubing connector, and run of the filter, but upstream from any other related equipment. Install the remaining tubing...
... a pressure-suction "loop" line. 1. E. Remove pH and ORP sensors from corrosive materials and physical hazards. 3. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. We recommend using the enclosed tubing and fittings to pool or spa operator. Away from the plastic storage bottles and save...influent flow cell port. 5. Relieve pressure from electro-static discharge (ESD) and should be used whenever handling or transporting the controller unit. Install a tubing connector, and run of the filter, but upstream from any other related equipment. Install the remaining tubing...
CAT 5000
Page 9
...Tubing: Cut tubing squarely and remove any leaks. To Release Tubing: Push collet toward fitting body and pull on tubing to controller. 11. Resume filtration system operation and check for any burrs. Insert Tubing Insert tubing straight into fitting until it bottoms out..., as high as labeled. 14. Connect chemical feeders to the controller as possible, with the controller, install according to the controller unit as labeled. Mark tubing 3/4" from a specialized material - Repeat steps 1 and 2 to controller. 12. Connect the pH, ORP and Flow sensor cables to manufacturers...
...Tubing: Cut tubing squarely and remove any leaks. To Release Tubing: Push collet toward fitting body and pull on tubing to controller. 11. Resume filtration system operation and check for any burrs. Insert Tubing Insert tubing straight into fitting until it bottoms out..., as high as labeled. 14. Connect chemical feeders to the controller as possible, with the controller, install according to the controller unit as labeled. Mark tubing 3/4" from a specialized material - Repeat steps 1 and 2 to controller. 12. Connect the pH, ORP and Flow sensor cables to manufacturers...
CAT 5000
Page 10
... Flow CAT 5000 SYSTEM Power Cord Temperature Sensor ORP Feed Output Chemical Pump CAT CO2 or pH Control Flow Cell / Flow Sensor Bypass Line Flow Solenoid WASTE Chemical Pump or Erosion Feeder Solenoid Main Drain and Skimmer SUCTION LINE Flow PUMP FILTER RETURN LINE Flow Pressure Differential TYPICAL CAT 5000 INSTALLATION DIAGRAM CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES...
... Flow CAT 5000 SYSTEM Power Cord Temperature Sensor ORP Feed Output Chemical Pump CAT CO2 or pH Control Flow Cell / Flow Sensor Bypass Line Flow Solenoid WASTE Chemical Pump or Erosion Feeder Solenoid Main Drain and Skimmer SUCTION LINE Flow PUMP FILTER RETURN LINE Flow Pressure Differential TYPICAL CAT 5000 INSTALLATION DIAGRAM CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES...
CAT 5000
Page 11
...120 400 The above table indicates generally accepted guidelines. Always maintain water chemistry according to standards set by your new controller has been physically installed, water chemistry should be changed periodically as pH, cyanuric acid concentration and total dissolved solids ...0 ORP (mV) 650 Total Alkalinity 80 Calcium Hardness 200 IDEAL 7.5 2 3 - All CAT water quality controllers maintain sanitizer levels (chlorine, bromine, ozone, etc.) based on and setting up the CAT 5000. The ORP setpoint will need to be tested and adjusted prior to the following ranges before ...
...120 400 The above table indicates generally accepted guidelines. Always maintain water chemistry according to standards set by your new controller has been physically installed, water chemistry should be changed periodically as pH, cyanuric acid concentration and total dissolved solids ...0 ORP (mV) 650 Total Alkalinity 80 Calcium Hardness 200 IDEAL 7.5 2 3 - All CAT water quality controllers maintain sanitizer levels (chlorine, bromine, ozone, etc.) based on and setting up the CAT 5000. The ORP setpoint will need to be tested and adjusted prior to the following ranges before ...
CAT 5000
Page 12
... ENTER Used to navigate vertically up within the menu structure. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. ALL RIGHTS RESERVED The keypad provides intuitive access to the controller functionality as described below: MENU UP DOWN ENTER TRANSMIT MENU Used to enter...The menu structure is used to meet the individual requirements of the application. CAT 5000 SETUP & PROGRAMMING The CAT 5000 features a bright, menu-driven vacuum-flourescent display which truly customize the controller to setup advanced features which makes setup and programming simple in any lighting conditions...
... ENTER Used to navigate vertically up within the menu structure. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. ALL RIGHTS RESERVED The keypad provides intuitive access to the controller functionality as described below: MENU UP DOWN ENTER TRANSMIT MENU Used to enter...The menu structure is used to meet the individual requirements of the application. CAT 5000 SETUP & PROGRAMMING The CAT 5000 features a bright, menu-driven vacuum-flourescent display which truly customize the controller to setup advanced features which makes setup and programming simple in any lighting conditions...
CAT 5000
Page 13
...normal operating mode in normal operating mode: Press MENU. While in 10 seconds. Select pH setpoint by pressing ENTER. The controller will automatically return to increase display intensity. Press ENTER to decrease display intensity. Press DOWN to save your selection. TO ...line which are easily accesed. The following steps enable the selection of lighting circumstances. CAT Controllers considers this to be displayed: Operating Menu pH Setpoint TO CHANGE THE pH SETPOINT: The CAT 5000 is a typical display during normal operating mode: pH 7.5 ORP 650 System OK ...
...normal operating mode in normal operating mode: Press MENU. While in 10 seconds. Select pH setpoint by pressing ENTER. The controller will automatically return to increase display intensity. Press ENTER to decrease display intensity. Press DOWN to save your selection. TO ...line which are easily accesed. The following steps enable the selection of lighting circumstances. CAT Controllers considers this to be displayed: Operating Menu pH Setpoint TO CHANGE THE pH SETPOINT: The CAT 5000 is a typical display during normal operating mode: pH 7.5 ORP 650 System OK ...
CAT 5000
Page 14
...pH Calibrate menu item. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. The sensed pH value as during initial balancing of the system. Press ENTER to normal operating mode in 10 seconds. ALL RIGHTS RESERVED TO SELECT pH FEED MODE: The CAT 5000 is programmed at the factory to select pH...pH: The CAT 5000 is far more accurate than most liquid test standards, but pH calibration is necessary to 25 minutes. Other pH feed mode selections include off (disabled) mode is useful when servicing pH feed equipment, or if pH chemical supply has been depleted. The controller will resume....
...pH Calibrate menu item. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. The sensed pH value as during initial balancing of the system. Press ENTER to normal operating mode in 10 seconds. ALL RIGHTS RESERVED TO SELECT pH FEED MODE: The CAT 5000 is programmed at the factory to select pH...pH: The CAT 5000 is far more accurate than most liquid test standards, but pH calibration is necessary to 25 minutes. Other pH feed mode selections include off (disabled) mode is useful when servicing pH feed equipment, or if pH chemical supply has been depleted. The controller will resume....
CAT 5000
Page 15
...or bromine residual in 10 seconds. Press ENTER to save your selection. Press ENTER to save your selection. TO SELECT ORP FEED MODE: The CAT 5000 is the generally accepted world standard for a fixed interval of up to 25 minutes after which automatic feed will be displayed: ORP Feed Mode Automatic...the ORP Setpoint menu item. Press DOWN to normal operating mode in automatic feed mode as the setpoint. TO CHANGE THE ORP SETPOINT: The CAT 5000 is programmed at the factory to desired ppm residual. The controller will be used as the default setting. Note the displayed ORP value.
...or bromine residual in 10 seconds. Press ENTER to save your selection. Press ENTER to save your selection. TO SELECT ORP FEED MODE: The CAT 5000 is the generally accepted world standard for a fixed interval of up to 25 minutes after which automatic feed will be displayed: ORP Feed Mode Automatic...the ORP Setpoint menu item. Press DOWN to normal operating mode in automatic feed mode as the setpoint. TO CHANGE THE ORP SETPOINT: The CAT 5000 is programmed at the factory to desired ppm residual. The controller will be used as the default setting. Note the displayed ORP value.
CAT 5000
Page 16
...pH correction may be selected. Press MENU to return to select Configuration Setup. While in 10 seconds. TO CHANGE THE pH CONTROL MODE: The CAT 5000 is activated). Press ENTER to operate in both acid feed and base feed modes. ALL RIGHTS RESERVED If the sanitizer or ...find the Configuration Setup menu item. Press ENTER to the Operating Menu. Press MENU to return to select pH Control Mode. The third relay can be customized to make a selection. Optional accessories such as described later in 10 seconds. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. SECTION 8.
...pH correction may be selected. Press MENU to return to select Configuration Setup. While in 10 seconds. TO CHANGE THE pH CONTROL MODE: The CAT 5000 is activated). Press ENTER to operate in both acid feed and base feed modes. ALL RIGHTS RESERVED If the sanitizer or ...find the Configuration Setup menu item. Press ENTER to the Operating Menu. Press MENU to return to select pH Control Mode. The third relay can be customized to make a selection. Optional accessories such as described later in 10 seconds. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. SECTION 8.
CAT 5000
Page 17
... Operating Menu. Press ENTER to save your selection. Press MENU to return to select pH Feed. pH PRIORITY: The CAT 5000 features a pH Priority setting which enables the control of virtually any body of chemical feeders, however, it is greater than .2 pH from the setpoint. This feature provides...automatically return to normal operating mode in 10 seconds. The controller will be displayed: pH Priority Off Press UP or DOWN to save your selection. Press ENTER to enable or disable pH Priority. pH FEED: The CAT 5000 by default uses a time-based proportional feed algorithm which ...
... Operating Menu. Press ENTER to save your selection. Press MENU to return to select pH Feed. pH PRIORITY: The CAT 5000 features a pH Priority setting which enables the control of virtually any body of chemical feeders, however, it is greater than .2 pH from the setpoint. This feature provides...automatically return to normal operating mode in 10 seconds. The controller will be displayed: pH Priority Off Press UP or DOWN to save your selection. Press ENTER to enable or disable pH Priority. pH FEED: The CAT 5000 by default uses a time-based proportional feed algorithm which ...
CAT 5000
Page 19
... audible and visual alarms, and sends a message to the desired setting. With some types of water. ORP FEED: The CAT 5000 by default uses a time-based proportional feed algorithm which enables the precise control of virtually any body of chemical feeders, however, it is beneficial to find the ORP Low Alarm menu item...
... audible and visual alarms, and sends a message to the desired setting. With some types of water. ORP FEED: The CAT 5000 by default uses a time-based proportional feed algorithm which enables the precise control of virtually any body of chemical feeders, however, it is beneficial to find the ORP Low Alarm menu item...
CAT 5000
Page 20
...will be displayed: ORP Overfeed Timeout Off Press UP or DOWN to scroll to find the ORP Overfeed Timeout menu item. Hayward recommends always having the "Over Feed Time Out" functions enabled as a precautionary measure. Press ENTER to select ORP Overfeed ... feeding continuously for a selectable period of chemicals. Press ENTER to support supplemental ORP control with a second setpoint. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. Press ENTER to support supplemental pH control with a second setpoint, or dechlorination. AUXILIARY pH SETPOINT: The auxiliary relay can ...
...will be displayed: ORP Overfeed Timeout Off Press UP or DOWN to scroll to find the ORP Overfeed Timeout menu item. Hayward recommends always having the "Over Feed Time Out" functions enabled as a precautionary measure. Press ENTER to select ORP Overfeed ... feeding continuously for a selectable period of chemicals. Press ENTER to support supplemental ORP control with a second setpoint. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. Press ENTER to support supplemental pH control with a second setpoint, or dechlorination. AUXILIARY pH SETPOINT: The auxiliary relay can ...
CAT 5000
Page 22
...facilitate, digital flow monitoring water level control, other features using optional sensors. The CAT 5000 will reset and perform a diagnostic self-test: Diagnostic Self Check After 10 seconds, the controller will revert to the Configuration Setup Menu. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. Press DOWN to view... Setup Menu. The System Information will be displayed: firmware version 1.8 07-12-05 13:22 (UTC) After 10 seconds, the controller will revert to select Hard Reset. LEVEL/FLOW SENSOR INPUT # 3 SETUP: The third Level/Flow Sensor input is used to view...
...facilitate, digital flow monitoring water level control, other features using optional sensors. The CAT 5000 will reset and perform a diagnostic self-test: Diagnostic Self Check After 10 seconds, the controller will revert to the Configuration Setup Menu. CONTENTS COPYRIGHT 2010 HAYWARD INDUSTRIES, INC. Press DOWN to view... Setup Menu. The System Information will be displayed: firmware version 1.8 07-12-05 13:22 (UTC) After 10 seconds, the controller will revert to select Hard Reset. LEVEL/FLOW SENSOR INPUT # 3 SETUP: The third Level/Flow Sensor input is used to view...