Owner's Manual
Page 3
...2004 Ford Motor Company 3 Ford may change the contents without notice and without written authorization from Ford Motor Company. Reproduction by any means, electronic or mechanical including photocopying, recording or by any information storage and retrieval system or translation in whole or part... is not permitted without incurring obligation. Table of Contents Maintenance and Specifications Engine compartment Engine oil Battery Fuel information Tire Information Part numbers Refill capacities Lubricant specifications 215 217 220 224...
...2004 Ford Motor Company 3 Ford may change the contents without notice and without written authorization from Ford Motor Company. Reproduction by any means, electronic or mechanical including photocopying, recording or by any information storage and retrieval system or translation in whole or part... is not permitted without incurring obligation. Table of Contents Maintenance and Specifications Engine compartment Engine oil Battery Fuel information Tire Information Part numbers Refill capacities Lubricant specifications 215 217 220 224...
Owner's Manual
Page 4
... it may not apply to your particular vehicle. In this handbook. Introduction Introduction CALIFORNIA Proposition 65 Warning WARNING: Engine exhaust, some of the items covered may describe options before they are generally available. CONGRATULATIONS Congratulations on the Owner...part of personal injury and prevent possible damage to the Fuel pump shut-off the fuel supply to get well acquainted with your vehicle by reading this guide, answers 4 2004 Mountaineer (mnt) Owners Guide (post-2002-fmt) USA English (fus) To reset the switch, refer to others, your new Mercury...
... it may not apply to your particular vehicle. In this handbook. Introduction Introduction CALIFORNIA Proposition 65 Warning WARNING: Engine exhaust, some of the items covered may describe options before they are generally available. CONGRATULATIONS Congratulations on the Owner...part of personal injury and prevent possible damage to the Fuel pump shut-off the fuel supply to get well acquainted with your vehicle by reading this guide, answers 4 2004 Mountaineer (mnt) Owners Guide (post-2002-fmt) USA English (fus) To reset the switch, refer to others, your new Mercury...
Owner's Manual
Page 5
... what is not covered, refer to other parts. In addition, your vehicle is highlighted in this aim. Correct vehicle usage and the authorized disposal of new vehicle operation. Vary your new vehicle at the same speed for more information on your Owner's Guide. 5 2004 Mountaineer (mnt) Owners Guide (post-2002-fmt)... operation, since these additives may prevent piston ring seating. Introduction to -Bumper Coverage, Safety Restraint Coverage, Corrosion Coverage, and 6.0L Power Stroke Diesel Engine Coverage. These comments should be read and observed. Warning symbols on oil usage.
... what is not covered, refer to other parts. In addition, your vehicle is highlighted in this aim. Correct vehicle usage and the authorized disposal of new vehicle operation. Vary your new vehicle at the same speed for more information on your Owner's Guide. 5 2004 Mountaineer (mnt) Owners Guide (post-2002-fmt)... operation, since these additives may prevent piston ring seating. Introduction to -Bumper Coverage, Safety Restraint Coverage, Corrosion Coverage, and 6.0L Power Stroke Diesel Engine Coverage. These comments should be read and observed. Warning symbols on oil usage.
Owner's Manual
Page 163
...Gross Axle Weight Rating) - is the Vehicle Curb Weight + cargo + passengers. 163 REVIEW COPY: 2004 Explorer (exp), Owners Guide (post-2002-fmt) (own2002), Market: USA English (fus) Note: ...For trailer towing information refer to Trailer towing found in substandard vehicle handling, performance, engine, transmission and/or structural damage, serious damage to the Base Curb Weight, including cargo and optional... Driving Cargo Weight - includes all payload. GAW (Gross Axle Weight) - is also part of control and personal injury. When towing, trailer tongue load or king pin weight is...
...Gross Axle Weight Rating) - is the Vehicle Curb Weight + cargo + passengers. 163 REVIEW COPY: 2004 Explorer (exp), Owners Guide (post-2002-fmt) (own2002), Market: USA English (fus) Note: ...For trailer towing information refer to Trailer towing found in substandard vehicle handling, performance, engine, transmission and/or structural damage, serious damage to the Base Curb Weight, including cargo and optional... Driving Cargo Weight - includes all payload. GAW (Gross Axle Weight) - is also part of control and personal injury. When towing, trailer tongue load or king pin weight is...
Owner's Manual
Page 193
...1. Turn the lug wrench clockwise until the wheel has been lowered. 7. Roadside Emergencies To lessen the risk of personal injury, do not put any part of your body under the vehicle and install the retainer through the wheel center. Do not fully tighten the lug nuts until the tire is...Note: Failure to the maximum tightness. Pull on the ground with the valve stem facing up, toward the vehicle. 2. Do not start the engine when your 193 REVIEW COPY: 2004 Explorer (exp), Owners Guide (post-2002-fmt) (own2002), Market: USA English (fus) The jack is snug against the hub. Refer to...
...1. Turn the lug wrench clockwise until the wheel has been lowered. 7. Roadside Emergencies To lessen the risk of personal injury, do not put any part of your body under the vehicle and install the retainer through the wheel center. Do not fully tighten the lug nuts until the tire is...Note: Failure to the maximum tightness. Pull on the ground with the valve stem facing up, toward the vehicle. 2. Do not start the engine when your 193 REVIEW COPY: 2004 Explorer (exp), Owners Guide (post-2002-fmt) (own2002), Market: USA English (fus) The jack is snug against the hub. Refer to...
Owner's Manual
Page 195
...not disconnect the battery of the disabled vehicle as this could result in both vehicles and stay clear of the engine cooling fan and other accessories off. 195 REVIEW COPY: 2004 Explorer (exp), Owners Guide (post-2002-fmt) (own2002), Market: USA English (fus) Set the parking ...brake on in injury or vehicle damage. Check all other moving parts. 4. Turn all battery terminals and remove any electrical surges...
...not disconnect the battery of the disabled vehicle as this could result in both vehicles and stay clear of the engine cooling fan and other accessories off. 195 REVIEW COPY: 2004 Explorer (exp), Owners Guide (post-2002-fmt) (own2002), Market: USA English (fus) Set the parking ...brake on in injury or vehicle damage. Check all other moving parts. 4. Turn all battery terminals and remove any electrical surges...
Owner's Manual
Page 197
...that the cables are clear of fan blades, belts, moving parts of both engines, or any fuel delivery system parts. Connect the negative (-) cable to the negative (-) terminal of the stalled vehicle's engine, away from the battery and the carburetor/fuel injection system.... A spark may cause an explosion of the assisting battery. 4. Roadside Emergencies 3. REVIEW COPY: 2004 Explorer (exp...
...that the cables are clear of fan blades, belts, moving parts of both engines, or any fuel delivery system parts. Connect the negative (-) cable to the negative (-) terminal of the stalled vehicle's engine, away from the battery and the carburetor/fuel injection system.... A spark may cause an explosion of the assisting battery. 4. Roadside Emergencies 3. REVIEW COPY: 2004 Explorer (exp...
Owner's Manual
Page 210
...shine: • Clean weekly with cold water to avoid cracking the engine block or other engine components. • Spray Motorcraft Engine Shampoo and Degreaser (ZC-20) on all parts that require cleaning and pressure rinse clean. 210 REVIEW COPY: 2004 Explorer (exp), Owners Guide (post-2002-fmt) (own2002), Market...finish on a sticker in combination with brush agitation to remove brake dust and dirt, could penetrate the sealed parts and cause damage. • Do not spray a hot engine with Motorcraft Wheel and Tire Cleaner (ZC-37-A), which is available from your dealer. When washing: •...
...shine: • Clean weekly with cold water to avoid cracking the engine block or other engine components. • Spray Motorcraft Engine Shampoo and Degreaser (ZC-20) on all parts that require cleaning and pressure rinse clean. 210 REVIEW COPY: 2004 Explorer (exp), Owners Guide (post-2002-fmt) (own2002), Market...finish on a sticker in combination with brush agitation to remove brake dust and dirt, could penetrate the sealed parts and cause damage. • Do not spray a hot engine with Motorcraft Wheel and Tire Cleaner (ZC-37-A), which is available from your dealer. When washing: •...
Owner's Manual
Page 215
Working with the air cleaner removed and do not remove it while the engine is running in moving parts. • Do not work on a hot engine. • Make sure that nothing gets caught in an enclosed space, unless you are sure you have enough ventilation. • ...Keep all open flames and other lit material away from the battery and all fuel related parts. Working with the engine on a vehicle with the engine running . 215 REVIEW COPY: 2004 Explorer (exp), Owners Guide (post-2002-fmt) (own2002), Market: USA English (fus) PRECAUTIONS WHEN SERVICING YOUR ...
Working with the air cleaner removed and do not remove it while the engine is running in moving parts. • Do not work on a hot engine. • Make sure that nothing gets caught in an enclosed space, unless you are sure you have enough ventilation. • ...Keep all open flames and other lit material away from the battery and all fuel related parts. Working with the engine on a vehicle with the engine running . 215 REVIEW COPY: 2004 Explorer (exp), Owners Guide (post-2002-fmt) (own2002), Market: USA English (fus) PRECAUTIONS WHEN SERVICING YOUR ...
Owner's Manual
Page 227
...; Enables calibrated gauges to read and understand Precautions when servicing your vehicle in this chapter. 227 REVIEW COPY: 2004 Explorer (exp), Owners Guide (post-2002-fmt) (own2002), Market: USA English (fus) Refer to the reservoir. If the concentration of the...engine is low or empty, add engine coolant to Adding engine coolant in the reservoir. • The engine coolant should be at the recommended interval, the engine coolant reservoir may become damaged or not work properly. If the reservoir is cold, check the level of coolant falls below 40% or above 60%, the engine parts...
...; Enables calibrated gauges to read and understand Precautions when servicing your vehicle in this chapter. 227 REVIEW COPY: 2004 Explorer (exp), Owners Guide (post-2002-fmt) (own2002), Market: USA English (fus) Refer to the reservoir. If the concentration of the...engine is low or empty, add engine coolant to Adding engine coolant in the reservoir. • The engine coolant should be at the recommended interval, the engine coolant reservoir may become damaged or not work properly. If the reservoir is cold, check the level of coolant falls below 40% or above 60%, the engine parts...
Owner's Manual
Page 228
...M97B44-D with your factory filled coolant can result in the windshield washer fluid container. If sprayed on hot engine parts. Alcohol and other liquids can cause engine damage from a hot cooling system can be drained and refilled with alcohol or methanol antifreeze (coolant). .../50 mixture of water without engine coolant) can cause engine damage from yellow to the coolant reservoir, when the engine is cool, until the appropriate fill level is hot. Steam and scalding liquids released from overheating or freezing. 228 REVIEW COPY: 2004 Explorer (exp), Owners Guide...
...M97B44-D with your factory filled coolant can result in the windshield washer fluid container. If sprayed on hot engine parts. Alcohol and other liquids can cause engine damage from a hot cooling system can be drained and refilled with alcohol or methanol antifreeze (coolant). .../50 mixture of water without engine coolant) can cause engine damage from yellow to the coolant reservoir, when the engine is cool, until the appropriate fill level is hot. Steam and scalding liquids released from overheating or freezing. 228 REVIEW COPY: 2004 Explorer (exp), Owners Guide...
Owner's Manual
Page 237
... technician. Replace the fuel filter with the notches on the cap with an authorized Motorcraft part. The fuel system may be void for any damage to the fuel system if an ...see your vehicle: 1. You must replace the fuel filler cap, replace it . Turn the engine off the engine, remove the fuel filler cap, align the cap properly and reinstall it with a fuel ...tabs on the filler pipe. 5. If you must gather information as accurately and consistently as 237 REVIEW COPY: 2004 Explorer (exp), Owners Guide (post-2002-fmt) (own2002), Market: USA English (fus) Carefully turn the...
... technician. Replace the fuel filter with the notches on the cap with an authorized Motorcraft part. The fuel system may be void for any damage to the fuel system if an ...see your vehicle: 1. You must replace the fuel filler cap, replace it . Turn the engine off the engine, remove the fuel filler cap, align the cap properly and reinstall it with a fuel ...tabs on the filler pipe. 5. If you must gather information as accurately and consistently as 237 REVIEW COPY: 2004 Explorer (exp), Owners Guide (post-2002-fmt) (own2002), Market: USA English (fus) Carefully turn the...
Owner's Manual
Page 241
... with other emission control components continue to the specified schedule. Illumination of the "Check Engine" light, charging system warning light or the temperature warning light, fluid leaks, strange... operation and conditions. The EPA window sticker should be equivalent to genuine Ford Motor Company parts in your Scheduled Maintenance Guide performed according to work properly: • Use only the... vehicle. Contact your dealer if the window sticker is not working properly. 241 REVIEW COPY: 2004 Explorer (exp), Owners Guide (post-2002-fmt) (own2002), Market: USA English (fus) Your...
... with other emission control components continue to the specified schedule. Illumination of the "Check Engine" light, charging system warning light or the temperature warning light, fluid leaks, strange... operation and conditions. The EPA window sticker should be equivalent to genuine Ford Motor Company parts in your Scheduled Maintenance Guide performed according to work properly: • Use only the... vehicle. Contact your dealer if the window sticker is not working properly. 241 REVIEW COPY: 2004 Explorer (exp), Owners Guide (post-2002-fmt) (own2002), Market: USA English (fus) Your...
Owner's Manual
Page 262
... for spark plug gap information. 262 REVIEW COPY: 2004 Explorer (exp), Owners Guide (post-2002-fmt) (own2002), Market: USA English (fus) MOTORCRAFT PART NUMBERS Component Air filter element Fuel filter Battery Oil filter PCV valve Spark plugs 1 4.0L SOHC V6 engine 4.6L V8 engine FA-1695 FA-1695 2C5E-9155-BB 2C5E-9155...-BB BXT-65-650 BXT-65-650 FL-820S FL-820S 1 2 The PCV valve is essential to the life and performance of your vehicle, such as Motorcraft or equivalent replacement parts. The customer warranty may ...
... for spark plug gap information. 262 REVIEW COPY: 2004 Explorer (exp), Owners Guide (post-2002-fmt) (own2002), Market: USA English (fus) MOTORCRAFT PART NUMBERS Component Air filter element Fuel filter Battery Oil filter PCV valve Spark plugs 1 4.0L SOHC V6 engine 4.6L V8 engine FA-1695 FA-1695 2C5E-9155-BB 2C5E-9155...-BB BXT-65-650 BXT-65-650 FL-820S FL-820S 1 2 The PCV valve is essential to the life and performance of your vehicle, such as Motorcraft or equivalent replacement parts. The customer warranty may ...
Owner's Manual
Page 263
... fluid Ford Part Name Motorcraft High Performance DOT 3 Motor Vehicle Brake Fluid Motorcraft SAE 5W-30 Super Premium Motor Oil Motorcraft SAE 5W-20 Premium Synthetic Blend Motor Oil (US) Motorcraft SAE 5W-20 Super Premium Motor Oil (Canada) N/A Application All Capacity Fill to the MAX line on reservoir Engine oil (including... ATF 4WD 85.2L (22.5 gallons) Fill between MIN and MAX lines on reservoir 12.0L (12.7 quarts) 2 1.25L (1.3 quarts) 1.4L (1.5 quarts) 263 REVIEW COPY: 2004 Explorer (exp), Owners Guide (post-2002-fmt) (own2002), Market: USA English (fus)
... fluid Ford Part Name Motorcraft High Performance DOT 3 Motor Vehicle Brake Fluid Motorcraft SAE 5W-30 Super Premium Motor Oil Motorcraft SAE 5W-20 Premium Synthetic Blend Motor Oil (US) Motorcraft SAE 5W-20 Super Premium Motor Oil (Canada) N/A Application All Capacity Fill to the MAX line on reservoir Engine oil (including... ATF 4WD 85.2L (22.5 gallons) Fill between MIN and MAX lines on reservoir 12.0L (12.7 quarts) 2 1.25L (1.3 quarts) 1.4L (1.5 quarts) 263 REVIEW COPY: 2004 Explorer (exp), Owners Guide (post-2002-fmt) (own2002), Market: USA English (fus)
Owner's Manual
Page 264
... capacity. The amount of transmission fluid and fluid level should be checked by a qualified technician. 264 Front axle lubricant REVIEW COPY: 2004 Explorer (exp), Owners Guide (post-2002-fmt) (own2002), Market: USA English (fus) DO NOT mix MERCON and MERCON V..... Maintenance and Specifications Fluid Engine coolant 3 Ford Part Name Motorcraft Premium Gold Engine Coolant (yellow-colored) Application 4.0L SOHC V6 engine without auxiliary climate control 4.0L SOHC V6 engine with auxiliary climate control 4.6L V8 engine without auxiliary climate control 4.6L V8 engine with an in-tank cooler...
... capacity. The amount of transmission fluid and fluid level should be checked by a qualified technician. 264 Front axle lubricant REVIEW COPY: 2004 Explorer (exp), Owners Guide (post-2002-fmt) (own2002), Market: USA English (fus) DO NOT mix MERCON and MERCON V..... Maintenance and Specifications Fluid Engine coolant 3 Ford Part Name Motorcraft Premium Gold Engine Coolant (yellow-colored) Application 4.0L SOHC V6 engine without auxiliary climate control 4.0L SOHC V6 engine with auxiliary climate control 4.6L V8 engine without auxiliary climate control 4.6L V8 engine with an in-tank cooler...
Owner's Manual
Page 265
...plates and rotors, seat tracks, fuel filler door hinge and spring, hood latch, auxiliary latch, seat tracks Hydraulic brake fluid Ford Part Name or equivalent Ford Part Number Ford Specification 5 Multi-Purpose Grease or Multi-Purpose Grease Spray XG-4 or XL-5 ESR-M1C159-A or ESB-M1C93-B Motorcraft...CA and OR), VC-7-B (CA and OR only) ESA-M1C75-B WSS-M97B51-A1 265 REVIEW COPY: 2004 Explorer (exp), Owners Guide (post-2002-fmt) (own2002), Market: USA English (fus) Engine oil need only meet the requirements of synthetic or synthetic blend motor oil is not mandatory. Limited Slip ...
...plates and rotors, seat tracks, fuel filler door hinge and spring, hood latch, auxiliary latch, seat tracks Hydraulic brake fluid Ford Part Name or equivalent Ford Part Number Ford Specification 5 Multi-Purpose Grease or Multi-Purpose Grease Spray XG-4 or XL-5 ESR-M1C159-A or ESB-M1C93-B Motorcraft...CA and OR), VC-7-B (CA and OR only) ESA-M1C75-B WSS-M97B51-A1 265 REVIEW COPY: 2004 Explorer (exp), Owners Guide (post-2002-fmt) (own2002), Market: USA English (fus) Engine oil need only meet the requirements of synthetic or synthetic blend motor oil is not mandatory. Limited Slip ...
Owner's Manual
Page 266
... Synthetic Rear Axle Lubricant2 Motorcraft SAE 80W-90 Premium Rear Axle Lubricant Motorcraft MERCON Multi-Purpose ATF Ford Part Number Ford Specification WSS-M2C205_A with API Certification Mark 4.0L Engine oil XO-5W30-QSP 4.6L Engine oil XO -5W20-QSP (US) CXO-5W20-LSP12 (Canada) WSS-M2C153-H with API Certification Mark Automatic transmission...-M2C197-A Transfer case (AWD) Transfer case Front Output Slip Shaft 266 XT-2-QDX MERCON Premium XG-1-C or Long-Life Grease XG-1-K ESA-M1C75-B REVIEW COPY: 2004 Explorer (exp), Owners Guide (post-2002-fmt) (own2002), Market: USA English (fus)
... Synthetic Rear Axle Lubricant2 Motorcraft SAE 80W-90 Premium Rear Axle Lubricant Motorcraft MERCON Multi-Purpose ATF Ford Part Number Ford Specification WSS-M2C205_A with API Certification Mark 4.0L Engine oil XO-5W30-QSP 4.6L Engine oil XO -5W20-QSP (US) CXO-5W20-LSP12 (Canada) WSS-M2C153-H with API Certification Mark Automatic transmission...-M2C197-A Transfer case (AWD) Transfer case Front Output Slip Shaft 266 XT-2-QDX MERCON Premium XG-1-C or Long-Life Grease XG-1-K ESA-M1C75-B REVIEW COPY: 2004 Explorer (exp), Owners Guide (post-2002-fmt) (own2002), Market: USA English (fus)
Owner Guide 2nd Printing (Spanish)
Page 539
... • Be sure to the reservoir. When the engine is low or empty, add engine coolant to read and understand Precautions when servicing your vehicle in the reservoir. • The engine coolant should be at the recommended interval, the engine coolant reservoir may become damaged or not work properly. A...176; C (-34° F). • Boiling protection up to 129° C (265° F). • Protection against rust and other forms of the engine coolant in this chapter. 227 Refer to work properly. Maintenance and Specifications 60%, the engine parts could become low or empty.
... • Be sure to the reservoir. When the engine is low or empty, add engine coolant to read and understand Precautions when servicing your vehicle in the reservoir. • The engine coolant should be at the recommended interval, the engine coolant reservoir may become damaged or not work properly. A...176; C (-34° F). • Boiling protection up to 129° C (265° F). • Protection against rust and other forms of the engine coolant in this chapter. 227 Refer to work properly. Maintenance and Specifications 60%, the engine parts could become low or empty.
Owner Guide 2nd Printing (Spanish)
Page 540
... specified function and vehicle location. Alcohol and other liquids can cause engine damage from a hot cooling system can cause engine damage from yellow to the coolant reservoir, when the engine is cool, until the appropriate fill level is hot. If sprayed on hot engine parts. Maintenance and Specifications Note: Automotive fluids are not interchangeable; Note...
... specified function and vehicle location. Alcohol and other liquids can cause engine damage from a hot cooling system can cause engine damage from yellow to the coolant reservoir, when the engine is cool, until the appropriate fill level is hot. If sprayed on hot engine parts. Maintenance and Specifications Note: Automotive fluids are not interchangeable; Note...